TOX® -Riveting Technology
Bhuku reMirayiridzo

Riveting - imwe yekare yekujoinha matekinoroji - kunyangwe yakavimbika inojoinha zvinhu zvakasiyana

A simple joining technology

Mumaindasitiri mazhinji anosanganisira emotokari, aerospace uye midziyo inojoinha yesimbi zvikamu zvinowanikwa uchishandisa riveting matekinoroji. Riveting inopupurirwa, inyanzvi yekujoinha tekinoroji, ichibatanidza zvachose maviri workpieces pamwechete. Kusiyana nemasikiru, rivets ane advantage yekusada shinda. Kuenzaniswa nekujoinwa kwemafuta, ivo vanojoinha zvisiri-weldable zvinhu, nekudaro vachivaita akakodzera kujoinha zvinhu zveakareruka dhizaini uye mahybrid zvikamu. Kumhanyisa bhasikoro uye mitengo yakakwira yekugadzira inoita kuti riveting inakidze uye ine mutengo wakafanira wekubatanidza maitiro.
Mukugadzira serial, riveting maitiro asina pre-akacherwa maburi anowanzo shandiswa. Izvi zvinoreva kuti riveting zvinhu zvinobaya nepakati uye kuzvishandura ivo pachavo kuita zvigadzirwa kuti vabatane navo mune imwe nhanho yebasa. Aya majoini anoratidzirwa nekusimba kwepamusoro uye rimwe kana mativi ese ari maviri anoyerera.

Zvitaera zve rivets
Chikamu chakakosha chemuchina wekujoinha tekinoroji iri riveting. Iyo yakavakirwa pamusimboti wekuvhara kwakanaka uye / kana frictional yekubatanidza. Iyo rivet pachayo inopinzwa muzvikamu zvekubatanidzwa uko rivet uye / kana kubatanidzwa chikamu zvinhu zvinogadzirwa. Mune zvimwe zviitiko, punching process inoperekedza iyo chaiyo yekuumba maitiro.
Clinch Rivet®
Iyo patented Clinch Rivet® iri nyore, cylindrical rivet inokanganisa zvese zvinhu pasina kucheka chero layer.

• Nyore, symmetrical rivet
• Inobvumira kudyisa nyore uye kudzvanya
• Mhepo uye mvura yakaoma majoini
• Yakanakira kujoinha mapeti matete zvinhu

Self-Pierce Rivet
Iyo self-pierce rivet (SPR) chinhu chimwechete chinoshanda se punch kuburikidza nepamusoro pe (s) yezvinyorwa. Iine zvikumbiro zvinonyanya kuwanikwa.

• Kusimba kwakabatana kwepamusoro
• Mhepo yakasimba padivi rekufa
• Ideal for high simba zvinhu

Yakazara-Pierce Rivet
Iyo full-pierce rivet (FPR) inokodzera kubatanidza highstrength, low elongation punch side materials ku formable die side materials. Izvo zvakare zvakanaka kune akawanda-layer application.

• Imwe rivet kureba kune akawanda zvinhu stack-ups
• Inogona kugadzirwa kuti iite flush pamativi ese
• Yakanakira kujoinha lightweight uye zvakasanganiswa zvinhu

Rivet Kuenzanisa

Rivets
Zviyero zvezvakajairwa rivets	Ø = 3.5 mm Rivet kureba 4.0 uye 5.0 mm Ø = 5,0 mm Rivet kureba 5.0 uye 6.0 mm	Ø = 3.3 – 3.4 mm Rivet kureba 3.5 - 5.0 mm Ø = 5.15 – 5.5 mm Rivet kureba 4.0– 9.0 mm	Ø = 4.0 mm Rivet kureba 3.3 - 8.1 mm Ø = 5.0 mm Rivet kureba 3.9 - 8.1 mm
Simba rezvinhu	<500 MPa	<1600 MPa	<1500 MPa
Multirange kugona (akasiyana ekubatanidza mabasa)	low	low	kugona chose
Multijoin capacity	zvinogoneka	zvinogoneka	zvinogoneka
Nhamba chaiyo yemashizha	2-3	2-3	2-4
Flush surfaces	punch side	punch side	zvinogoneka kune rimwe divi uye mativi maviri
Dhonza simba (zvakajairika)	kusvika 1900 N	kusvika 2500 N	kusvika 2100 N
Kugera simba (zvakajairika)	kusvika 3200 N	kusvika 4300 N	kusvika 3300 N
Minimum flange upamhi	14 mm	18 mm	16 mm
Matanho akachekwa	hapana	zvese kunze kwedivi rekufa	zvose
Gasi-yakasimba	hongu, mativi ose	hongu, kufa parutivi	Aihwa
Mvura-yakasimba	hongu, mativi ose	hongu, kufa parutivi	Aihwa
Minimum sheet thickening padivi rinofa	0.7 mm	1.0 mm	1.0 mm
Chimedu chakarohwa (slug) kubvisa	Aihwa	Aihwa	Ehe
System kuoma	pakati	pakati	high
Electrical conductivity	kugona	pakati	pakati

Typical industrial riveting maitiro

ClinchRivet®
Iko kusanganiswa kweclinching uye riveting: A symmetrical Clinch Rivet® inotsikirirwa mumidziyo uye inoumba iyo clinch point mukufa.
Iyo Clinch Rivet® inoumbwa uye inoramba iri muworkpiece. Izvi zvinoguma nekubatana kwepamusoro-soro kune rimwe divi
flush surface. Iyo Clinch Rivet yakanakira zvinhu zvitete uye majoini asingabvire.

Kuzviboora rivet (SPR)
Universal uye isina slugs: Iyo yekuzviboora rivet inobaya nepakati pekutanga zvinhu layer uye inoita yechipiri kusvika kumusoro unovhara.
Iyo chidimbu chakaroverwa chinodonhedza gollow rivet shaft uye yakavharirwa mukati maro. Izvi zvinoguma nepamusoro-simba uye yakasimba yekubatana, iyo inoputika kumusoro. Iyi tekinoroji yeriveting yakanakira majoini anochinjika zvakanyanya.

Full-boora rivet (FPR)
Kurova uye kujoinha munhanho imwe: Iyo rivet inobaya nepakati pemapepa ese. Iyo yakatsetseka padivi rekufa inoumbwa nenzira yekuti zvinhu zvinoyerera zvichipinda mune annular groove ye rivet uye inoita undercut. Iyi rivet joint inogona kuumbwa yakanyunguduka pamativi ese uye yakanyatsokodzera kujoinha yakakwirira-yakasimba zvinhu.

Proven Process Quality
Kuenderera Kutariswa Kwemhando
A signifi cant advantage ye riveting ndiyo yakareruka yemhando yekudzora kunyangwe mukugadzirwa kwakatevedzana. Nekuramba tichiyera simba-kufamba-curve, imwe neimwe rivet yekubatanidza inogona kutariswa. Imwe wongororo inogona kuitwa nezvikamu zvakachinjika (kucheka nepakati perivet). Simba rekugera uye kudhonza rinogona kutariswa mukuedza kusimba.
Maedzo ekutanga muTOX®  -Technical Center
Tisati tabatana, isu tichashanda pane yakanyanya kunaka mhinduro kwauri mulabhu yedu. Pano isu tichaita yekutanga kujoinha bvunzo pane yako samples, izvo zvatinoedza uye kuongorora pashure. Isu tichaonawo ese ma paramita echikumbiro chako, kusanganisira iyo inodiwa mauto ekudhinda uye akakodzera rivet-die-musanganiswa, uye isu tichasimbisa iyo system inogona kushandiswa kujoinha application yako.
FInal Check yeMashini Parameters
Tisati taendesa sisitimu, tinotarisa mhinduro chaiyo yekugadzirisa. Isu tichagadzira chikamu chemuchinjikwa uye kuongorora maitiro ekubatanidza uye kuchengetedza masimba e rivet. Zvese zvichanyorwa mune yakadzama test report. Iyo yekutanga set-up yeakaunzwa system ndeye
zvichibva pane izvi zvakatemerwa tsika uye parameter.
Advantages

• Demonstrable kujoina mhando mune pre-bvunzo uye panguva akateedzana kugadzirwa
• Kuyera uye zvinyorwa zveshear uye kusimba kwesimba
• Zvinyorwa zvehutano hwekubatanidza
• Kugadzirwa kwe pre-kugadzirwa kwezvikamu

Nechikamu chemuchinjikwa (cheka kuburikidza ne rivet), iyo chaiyo kuumbwa kunogona kuongororwa pasi pe microscope kuti iongororwe. Kana zvichidikanwa, optimizations inogona kuitwa.

System kugona

Iyo tekinoroji yeindasitiri riveting
TOX® PRESSOTECHNIK, ine makumi emakumi emakore ekushivirira, inokupa iwe ruzivo rwekuziva masystem. Pasinei nemugadziri wemarivets ako, isu tinokwanisa kugadzirisa application yako tichishandisa huwandu hwakasiyana hwezvikamu uye ma module.
Zvako zvemutengi-zvakanangana nezvinodiwa zvinosangana kusvika kune yekupedzisira ruzivo uchishandisa yakajairwa masisitimu zvikamu zvekutenda kune yedu modular dhizaini.
Aya anotevera ma module anodiwa kune riveting application:

TOX® -Tong
Setting tools 1
Musoro werivet uye unofa pamwe chete unoumba iyo yepakati.
Ivo vanotyaira iyo rivet muworkpiece uye inogadziriswa yega kune yega rivet.
Frame 2
Masimba makuru anoitika panguva yeriveting anotorwa
mune yakaderera-de fiection C-frame.
TOX® -Dhivha 3
Masimba anodiwa anogadzirwa ne electromechanical servo drives kana pneumohydraulic Power mapakeji.www.tox.com

TOX® -Rivet kudya
TOX® -Kudyisa Chikamu 4
Kugadzirira kwe rivet kunoitika mune yedu compact enclosure. Iyo hopper, mbiya inodedera, kupukunyuka uye kuridza feed inogadzirira rivet kuti iendeswe kumusoro wekuseta.
Loading Station (Docking) 5
Tong inozadza magazini yayo nerivet inodiwa pano.
TOX® -Kudzora uye maitiro ekutarisa6

• Kutangira kubva kunze kwekumanikidza kupedzisa PLC zvidzoreso zvakavakwa kune epamusoro kuchengetedza zviyero
• Multi-tekinoroji zvidzoreso zviripo kune mamwe maitiro
• Kutariswa kwemaitiro uye michina parameter

System kugona

Otomatiki Rivet Delivery yeTong Systems
Stationary Blow Feed System Iwo ma rivets achaunzwa zvakananga kumusoro wekuseta kuburikidza nechute. Robhoti inoisa chikamu mukati memuchina kuti rivet rive set.Advantages

• Simple
• Yakachengeteka uye yakavimbika
• Mari inoshanda
  

Robhoti-yakatakura Blow Feed System
Iyo rivets ichaendeswa zvakananga kumusoro wekugadzirisa kuburikidza nechute. Iyo robhoti ichaisa tong kune chikamu kuti rivet igadzirwe.
Advantages

• Kune makuru workpieces
• Yakachengeteka uye yakavimbika
• Fast

DockFeed System (Magazini)
Iwo ma rivets anozounzwa nechute kuchiteshi chekumisa. Robhoti rinotakura tong kuchiteshi kuti rizadze magazini. Inobva yaisa tong kune chikamu chekuisa rivets kusvikira magazini yave empty.Advantages

• Zvemazhinji-tekinoroji application
• Flexible
• Chute-yemahara marobhoti dress pack

www.tox.com

Versions

Yakasiyana magadzirirwo ekutanga anogoneka kune rivet-system.
Zvinhu zvakakosha pakusarudza imwe sisitimu pamusoro peimwe zvinosanganisira iyo inogona kubatanidzwa mumitsara yekugadzira, optimum feed-in, inodiwa kukurumidza kushanda uye saizi yezvikamu.
Mbao dzakamira
Kubatanidzwa mumitsara yekugadzira uye zvishandiso, stationary machine tongs dzakakodzera. Iyo workpiece ichaunzwa nerobhoti uye rivet ichapinzwa nemuchina.
Robhoti tongs
Tong inofambiswa uye inodzorwa nerobhoti. Iwo ma rivets anogona kupihwa nechiteshi chekumisa kana kuburikidza nechute chekudya.
Zvibatiso zvemaoko
Pakugadzira yakaderera vhoriyamu tong inobatwa nemaoko inogona kushandiswa. Iyo rivet inogona kuendeswa kubva kune chute, magazini kana kutakurwa nemaoko.
Michina / Michina
Machina anogona kugadzirwa akazara otomatiki, semiautomatic kana kungoita manyorerwo emabasa. Iyo workpiece inoiswa nemaoko mumushini. Muchina uyu unobva waita manyemwe maererano nehurongwa hwakasarudzika.
TOX® PRESSOTECHNIK inotenderwa kuvaka kuchengetedzwa kwakayerwa zviteshi zvebasa.TOX® -Kuisa misoro
Iwe unotsanangura chinhu - isu tinogadzira iyo yakakodzera kuseta system. Iwo akasiyana marudzi e rivet anoisa zvakasiyana zvinodiwa pakuseta tekiniki uye rivet musoro.
Nekuda kweruzivo rwenguva refu uye mukana wekuita bvunzo dzeLab pazvivakwa zvedu, isu tinopa wakakodzera rivet musoro kune yega rivet uye application yega yega. Dhizaini yemagadzirirwo emisoro yerivet inosiyana zvichienderana ne:

• Mhando ye rivet
• Mhando yekudyisa
• Inodiwa press force
• Drive version

Advantages

• Kufa uye kuseta musoro seyakasanganiswa mhinduro
• Process-yakavimbika kuparadzaniswa kwe rivets
• Slim chishandiso dhizaini yenzvimbo dzakasimba
• Kuchengetedza-ushamwari dhizaini
• High gwara rakarurama
• Zvimedu zvimedu zvine kupfeka kwakaderera

Versions

	TOX® -Kuisa Musoro wekuzviboora riveting
	TOX® -Kugadzika Musoro wekuzara kwekuboora riveting
	TOX® -Kuisa Musoro wekiriniki riveting

TOX® -Inofa
Iyo inofa ndiyo yakakosha mubatanidzwa weiyo yekumisikidza musoro uye inovimbisa kuumbwa kwakaringana kwejoinhi.Kudyisa hoses
Iyo fiter yekuronga uye singulation, rivet inotakurwa kuburikidza nechate yakanyatso kuumbwa kuenda kumusoro wekuseta.

TOX® -Kudyisa Unit
Iyo TOX® -Kudyisa Unit inosanganisira yekuronga uye yekuendesa midziyo yakachengeteka uye yakavimbika rivet kuendesa. Iyi sisitimu iri kunze kwerobhoti sero kuitira kuzadza zvakare. Zvinosanganisira:
Hopper: Iyi ndiyo nzvimbo yekuzadza iyo inobata huwandu hukuru hwezvinhu. Iyo mbiya yekudyisa inogamuchira rivets yayo pano.
Feeder Bowl: Iyi ficha inotungamira uye inoendesa iyo element kune yekupunyuka yekutumira.

Kutiza:
Iwo anotariswa rivets akasarudzika pano kuti aendeswe kune yekumisikidza musoro.
Kubva pano rivet rinowanzo kupeperetswa kuburikidza nechute kusvika kumusoro wekuisa.
Iyo TOX® -Kudyisa unit inogona kukwana akawanda maitiro nekutenda kune yedu modular system. Isu tinosimbisawo magadzirirwo edu kune yega yega masisitimu anopihwa kuti ive nechokwadi chekuti manyorerwo emaoko haadiwe.Flexible control-software yeiyo yakabatanidzwa kugadzirwa

Flexible Multi-Technology Control
Imwe system - mikana yakawanda! Yedu yakawanda-tekinoroji kutonga inoshanda uye inotarisisa mabasa ese. Iyo inotyaira yakazvimirira uye inogona kushandiswa kune chero tekinoroji. Kana robhoti richichinja tong yayo, sisitimu inoziva maparamita uye inogona kuramba ichishanda nekukasira. Izvi zvinopa dhigirii yepamusoro yekuchinjika.
Uyezve, iyo intuitive TOX® -HMI software inobvumira kuiswa nyore uye kushanda kwehurongwa. Yakanyatsorongeka uye inonzwisisika pasi rose.
Integrated Production
Uchishandisa akawanda mainterface, zviri nyore kubatanidza iyo TOX® -Equipment kune network yekambani. Izvo zvikamu zvehurongwa zvinotaurirana nemumwe kuburikidza nefieldbus.
Maitiro anogona kuramba achitariswa uye kuvandudzwa nedata rakaunganidzwa pano. Maonero kubva kumaitiro ekugadzira anogona kushandiswa kukwenenzvera maparamita etekinoroji. Basa risingakoshi rekugadzirisa uye nguva yekudzikira zvinogona kudziviswa nekuda kwekufanotaura kugadzirisa.
Advantages

• Imwe kutonga kune akasiyana maapplication matekinoroji
• Kupinza kwemaitiro parameters kubva kune vatengi network
• Auto-configuration yezvikamu zvehurongwa
• Condition Monitoring: Kuchengeta kwemaawa ekushanda, kugadzirisa counter, ruzivo rwechishandiso nezvimwe.
• Preventive Maintenance inodzivirira kuderera
• Dynamic process monitoring
• Mazhinji mainterface ekubatanidza periphery units (semuenzaniso kuyerwa masensa, masisitimu ekudyisa nezvimwewo)
• Network kutaurirana kuburikidza neOPC UA / MQTT

Process Monitoring DevicesIwo emhando maparamita ejoint riveted anogona kuongororwa uye kunyorwa ne sperate mudziyo.
Sensors
Optional sensor masisitimu anogona kushandiswa kutarisa uye kuratidza mazinga ekuzadza, kufambira mberi kwemaitiro uye zvakare mhando yemhando yezvinhu.Mafuremu uye Makoramu
Masimba anoitika panguva yeriveting anotorwa neC-frame kana makoramu emutsindo wekoramu. Iyo dhizaini inofunga inopindira contours, huremu hwakazara, chidimbu chikamu kuwanikwa, mamiriro ekushanda uye kuchengetedzwa kwebasa.
Maframes
Mafuremu akasimba anoshandiswa kugadzira mbariro uye zvitsigiro. Isu tinopindura kune izvo zvinodikanwa nemafuremu akajairwa kana magadzirirwo ega.
Column presses
Column presses inonyanya kubatsira kune akawanda-point maturusi. Iwo anogona kugadzirwa muhukuru hwakasiyana, asi ese ane kurongeka kwakafanana uye nyore kuwana.

TOX® -Dhivha
Masimba makuru anodiwa kuseta rivet joint. Aya masimba ekubatanidza anodiwa anogadzirwa ne electromechanical servo drives kana pneumohydraulic Power package.
TOX® -Electric Drive
Iyo modular electromechanical servo drive masisitimu inogadzira mauto ekudhinda anosvika 1000fikN. Inokwana 80 kN inodiwa pariveting saka madhiraivha mazhinji anoshandiswa ane 30 - 100 kN.
TOX® -Power package
Iyo yakasimba pneumohydraulic drive, iyo yakatoshandiswa pasi rose muzviuru zvemichina. Inowanikwa nemapress forces e2 - 2000 kN.Zvimwe Zvikamu
Ruzivo nezve zvimwe zvinhu senge zvinodzora, chikamu xtures, kuchengetedza zvishandiso uye zvishongedzo zvinogona kuwanikwa pane yedu website tox-pressotechnik.com.

Individual Solutions kune Vatengi vedu

TOX® PRESSOTECHNIK madhizaini magadzirirwo anoyerera zvakanyanya hupfumi - aine akakosha masisitimu, akangwara gungano masisitimu uye zvizere otomatiki feed ane akabatanidzwa akawedzera mabasa. Isu tine ruzivo rwenguva refu uye ruzivo rwakakwana mune
kuvandudzwa nekugadzirwa kwemaitiro aya.
Isu tinotarisa kugadzira masisitimu anoshanda zvakanyanya kuti aenderane nemutengi wedu akasarudzika mafambiro ebasa. Isu takazvipira kutsvaga mhinduro yakanakisa yekugonesa maitiro ekugadzira zvinoenderana nezvinodiwa nemutengi wedu.
Nechikonzero ichi, michina yedu chigadzirwa chekubatana kwepedyo pakati pevatengi vedu nemaneja edu emapurojekiti. Chikwata chedu chebasa chichange chiripo nekukurumidza uye nekuvimbika panguva dzese mushure mekutumira.
Ziva zvinodiwa
Kubvunzurudza kwakakura kunoumba hwaro hwepfungwa yega yega kwatiri - kune yakakosha michina pamwe neyekugadzira masisitimu. Isu tinoshandisa ruzivo rwedu uye hunyanzvi hwepamusoro kuona izvo zvinodikanwa, kuona izvo zvinodiwa, uye kudhirowa dhizaini yekutanga. Mulabhu yedu tinogona kugadzira sampzvishoma nezvinhu zvepakutanga, zvikamu uye zvinhu zvakaenzana.
Development process
Iyo chaiyo system pfungwa inoendeswa kune yedu dhizaini dhipatimendi, iyo inogadzira iyo dhizaini yemuchina uye inogadzira yakadzama dhizaini yekugadzira. Isu tinogadzira kana kutenga izvo zvemakanika zvikamu zvinoenderana nedhizaini uye tinounganidza sisitimu. Ikoko mushure mekunge zvikamu zvemagetsi zvakaiswa uye mutongi anogadziriswa.
Kutuma
Kana yapera, kuyedzwa kweiyo system kunoitwa. Kana zvese zvasangana zvinotarisirwa nevatengi, mutengi anotendera sisitimu. Kutevera kuendesa, kuseta uye kuisirwa sisitimu, kutumwa kunoitwa nevashandi vedu vanokwanisa.
After-sales service
Isu tinodzidzisa vashandi vanoshanda zvakanyanya-kungave munzvimbo yedu kana pasaiti tichishandisa iyo yakaunzwa system. Kazhinji, isu tinotsigirawo kugadzirwa kwekutanga uye kupa mazano uye rubatsiro. Apo zvinhu zvose zvinenge zvichifamba zvakanaka, tinofara kuita mabasa ekugadzirisa nguva dzose pakukumbira.

Application examples

TOX® -Riveting marobhoti tongs inowanzoshandiswa muindasitiri yemotokari.

TOX® -Dzvanya neine partially automated  workpiece kubata kuitira kuseta 16full pierce rivets mu clutch housing.

TOX
PRESSOTECHNIK GmbH & Co. KG
Riedstrasse 4
88250 Weingarten / Germany
Tsvaka shamwari yako yepedyo pa:
www.tox.com
936290 / 83.202004.en Zvichienderana nekugadziriswa kwehunyanzvi.

Zvinyorwa / Zvishandiso

TOX RA6 MCU Series Microcontrollers [pdf] Bhuku reMirayiridzo RA6 MCU Series Microcontrollers, RA6 MCU Series, Microcontrollers

References

• User Manual