TOX® -Riveting Technology
Buku la Malangizo

Riveting - imodzi mwaukadaulo wakale kwambiri wojowina - ngakhale modalirika amalumikizana ndi zida zofananira

A yosavuta kujowina luso

M'mafakitale ambiri kuphatikiza magalimoto, zakuthambo ndi zida kujowina zigawo zitsulo zimatheka pogwiritsa ntchito riveting matekinoloje. Riveting ndiukadaulo wotsimikizirika, wolumikizana ndi akatswiri, kujowina kwanthawi zonse zida ziwiri zogwirira ntchito limodzi. Mosiyana ndi zomangira, ma rivets ali ndi advantage osafuna ulusi. Poyerekeza ndi kujowina kwamafuta, amalumikizananso ndi zinthu zosawotcherera, motero zimawapangitsa kukhala oyenera kulumikizana ndi mapangidwe opepuka ndi zida zosakanizidwa. Kukwera njinga mwachangu komanso mitengo yokwera kwambiri kumapangitsa kujowina kukhala kokopa komanso kokwera mtengo.
Popanga ma serial, njira zopangira ma riveting popanda mabowo obowoledwa kale amagwiritsidwa ntchito. Izi zikutanthauza kuti ma riveting amawomba ndikudzisintha kukhala zida kuti agwirizane nawo mu gawo limodzi la ntchito. Malumikizidwewa amadziwika ndi mphamvu yayikulu ndipo mbali imodzi kapena mbali zonse zimatuluka.

Mitundu ya rivets
Gawo lofunikira laukadaulo wolumikizana ndi makina ndi riveting. Zimatengera mfundo yotseka bwino komanso / kapena kulumikizana kosagwirizana. Rivet yokha imalowetsedwa m'zigawo zomwe zimalumikizidwa pomwe rivet ndi / kapena zida zolumikizana zimapangidwira. Nthawi zina, nkhonya zimatsagana ndi njira yeniyeni yopangira.
Clinch Rivet®
Clinch Rivet® yokhala ndi patent ndi yosavuta, cylindrical rivet yomwe imasokoneza zida zonse popanda kudula gawo lililonse.

• Zosavuta, zofananira rivet
• Amalola kudyetsa kosavuta ndi kukanikiza
• Mpweya ndi madzi olumikizana olimba
• Zoyenera kujowina mapepala ocheperako

Self-Pierce Rivet
The self-pierce rivet (SPR) ndi chinthu chopanda unidirectional chomwe chimagwira ntchito ngati nkhonya kudutsa pamwamba pa zinthu. Ili ndi mapulogalamu omwe amapezeka kwambiri.

• Mphamvu zapamwamba zolumikizirana
• Mpweya wolimba kumbali yakufa
• Zabwino kwa zida zamphamvu kwambiri

Full Pierce Rivet
The full-pierce rivet (FPR) ndiyoyenera kujowina highstrength, low elongation punch side materials to formable die die side materials. Ndibwinonso kugwiritsa ntchito mitundu yambiri.

• Utali wa riveti umodzi wamapaketi angapo azinthu
• Akhoza kupangidwa kuti azitsuka mbali zonse ziwiri
• Zoyenera kujowina zopepuka komanso zosakanikirana

Kuyerekeza kwa Rivet

Rivets
Miyezo ya ma rivets ofanana	Ø = 3.5 mm Kutalika kwa Rivet 4.0 ndi 5.0 mm Ø = 5,0 mm Kutalika kwa Rivet 5.0 ndi 6.0 mm	Ø = 3.3 - 3.4 mm Kutalika kwa Rivet 3.5 - 5.0 mm Ø = 5.15 - 5.5 mm Kutalika kwa Rivet 4.0-9.0 mm	Ø = 4.0 mm Kutalika kwa Rivet 3.3 - 8.1 mm Ø = 5.0 mm Kutalika kwa Rivet 3.9 - 8.1 mm
Mphamvu zakuthupi	<500 MPa	<1600 MPa	<1500 MPa
Multirange capacity (ntchito zosiyanasiyana zojowina)	otsika	otsika	zabwino kwambiri
Multijoin mphamvu	zotheka	zotheka	zotheka
Nambala yeniyeni ya mapepala	2-3	2-3	2-4
Pamwamba pamadzi	nkhonya mbali	nkhonya mbali	zotheka mbali imodzi ndi mbali ziwiri
Kukoka mphamvu (yachilendo)	mpaka 1900 N	mpaka 2500 N	mpaka 2100 N
Kumeta ubweya wa mphamvu (zachilendo)	mpaka 3200 N	mpaka 4300 N	mpaka 3300 N
Kuchepa kwa flange m'lifupi	14 mm	18 mm	16 mm
Zigawo zodulidwa	palibe	onse kupatula mbali yakufa	zonse
Zopanda gasi	inde, mbali zonse	inde, kufa mbali	ayi
Zopanda madzi	inde, mbali zonse	inde, kufa mbali	ayi
Kuchuluka kwa pepala locheperako kumbali yakufa	0.7 mm	1.0 mm	1.0 mm
Chokhomerera chidutswa (slug) kuchotsa	ayi	ayi	inde
Kuvuta kwadongosolo	wapakati	wapakati	apamwamba
Magetsi conductivity	zabwino	pafupifupi	pafupifupi

Njira zofananira zamakampani opanga riveting

ClinchRivet®
Kuphatikizika kwa clinching ndi riveting: Clinch Rivet® yofananira imakanikizidwa muzinthu ndikupanga malo oyambira kufa.
Clinch Rivet® imapangidwa ndipo imakhalabe mu workpiece. Izi zimabweretsa kugwirizana kwamphamvu kwambiri ndi mbali imodzi
flush pamwamba. Clinch Rivet ndiyabwino pazida zoonda komanso zolumikizira zosadukiza.

Self- pierce rivet (SPR)
Universal ndi opanda slugs: Rivet wodziboola yekha amaboola pakati pa chinthu choyamba ndi kupanga chachiwiri kukhala mutu wotseka.
Chidutswa chokhomedwacho chimathamangitsa tsinde lotsekeka ndipo chimatsekeredwa mkati mwake. Izi zimapangitsa kuti pakhale mgwirizano wolimba kwambiri komanso wolimba, womwe umatuluka pamwamba. Tekinoloje ya riveting iyi ndiyabwino pamalumikizidwe osinthika kwambiri.

Full pierce rivet (FPR)
Kukhomerera ndi kujowina mu sitepe imodzi: Rivet imakhomerera pamapepala onse. Chosanjikiza cha mbali ya kufa chimapangidwa m'njira yoti zinthuzo zilowerere mumtsinje wa annular wa rivet ndikupanga undercut. Cholumikizira cha rivetchi chimatha kupangidwa mozungulira mbali zonse ziwiri ndipo ndichoyenera kulumikizana ndi zida zamphamvu kwambiri.

Kutsimikiziridwa Njira Quality
Kuwunika Kwabwino Kopitilira
A signifi cant advantage of riveting ndiye njira yosavuta yowongolera ngakhale pamapangidwe angapo. Poyesa mosalekeza mayendedwe okhotakhota, kulumikizana kulikonse kwa rivet kumatha kuwunika. Kusanthula kowonjezera kumatha kuchitidwa ndi magawo odutsa (kudula pa rivet). Kumeta ubweya ndi kukoka mphamvu kungadziwike m'mayesero ovuta.
Mayeso oyambilira mu TOX® -Technical Center
Tisanayambe mgwirizano, tidzagwiritsa ntchito yankho lothandiza kwambiri kwa inu mu labu yathu. Apa tipanga mayeso ojowina koyambirira pa samples, zomwe timayesa ndikusanthula pambuyo pake. Tidzazindikiranso magawo onse a ntchito yanu, kuphatikiza mphamvu ya atolankhani yofunikira ndi ma rivet-die-combinations oyenera, ndipo tidzakhazikitsa njira yomwe ingagwiritsidwe ntchito pojowina.
FCheck inal of the Machine Parameters
Tisanapereke dongosolo, timayang'ana zotsatira zenizeni. Tidzapanga gawo lalikulu ndikusanthula njira yolumikizirana komanso mphamvu zosungira za rivet. Chilichonse chidzalembedwa mu lipoti latsatanetsatane la mayeso. Kukonzekera koyamba kwa dongosolo loperekedwa ndi
kutengera mikhalidwe yotsimikizika ndi magawo.
Advantages

• Zowonetsera kujowina khalidwe mu pre-mayeso ndi pa mndandanda kupanga
• Kuyeza ndi zolemba za kukameta ubweya ndi mphamvu zolimba
• Zolemba za kujowina khalidwe
• Kupanga magawo opangidwa kale

Ndi gawo la mtanda (kudula pa rivet), mapangidwe enieni akhoza kufufuzidwa pansi pa microscope kuti afufuze. Ngati ndi kotheka, kukhathamiritsa kungapangidwe.

Kukhoza kwadongosolo

Tekinoloje ya riveting yamakampani
TOX® PRESSOTECHNIK, yokhala ndi chipiriro chazaka zambiri, imakupatsirani luso laukadaulo. Mosasamala kanthu za omwe amapanga ma rivets anu, timatha kusintha pulogalamu yanu pogwiritsa ntchito zigawo zingapo ndi ma module.
Zofuna zamakasitomala anu zimakwaniritsidwa mpaka kumapeto pogwiritsa ntchito zida zokhazikika chifukwa cha kapangidwe kathu ka ma modular.
Ma module otsatirawa amafunikira pakugwiritsa ntchito riveting:

TOX® -Tong
Zida zopangira 1
Mutu wa rivet ndi kufa palimodzi zimapanga maziko.
Amayendetsa rivet mu chogwirira ntchito ndipo amasinthidwa payekhapayekha pa rivet iliyonse.
Chithunzi cha 2
Mphamvu zazikulu zomwe zimachitika pa riveting zimatengedwa
mu chithunzi chochepa cha C-frame.
TOX® -Magalimoto 3
Mphamvu zofunikira zimapangidwa ndi ma electromechanical servo drives kapena pneumohydraulic Power phukusi.www.tox.com

TOX® - Kudyetsa kwa Rivet
TOX® -Kudyetsa Gawo 4
Kukonzekera kwa rivet kumachitika mumpanda wathu wophatikizika. Chophimba, mbale yogwedezeka, kuthawa ndi kuphulika kumakonzekeretsa rivet kuti iperekedwe kumutu wokonzekera.
Loading Station (Docking) 5
Tong imadzaza magazini yake ndi rivet yofunikira pano.
TOX® -Control and process monitoring6

• Kuyambira pamalingaliro akunja mpaka kumaliza zowongolera za PLC zomangidwa pamiyezo yapamwamba kwambiri yachitetezo
• Ulamuliro waukadaulo wambiri ukupezeka pazowonjezera zina
• Kuyang'anira ndondomeko ndi magawo a makina

Kukhoza kwadongosolo

Kutumiza kwa Automatic Rivet kwa Tong Systems
Njira Yodyetsera Yoyima Ma rivets adzaperekedwa mwachindunji kumutu wokhazikika kudzera pa chute. Roboti imayika gawo mkati mwa makina osindikizira kuti rivet ikhale set.Advantages

• Zosavuta
• Otetezeka komanso odalirika
• Mtengo wogwira
  

Njira Yodyetsera Yoyendetsedwa ndi Roboti
Ma rivets adzaperekedwa mwachindunji kumutu wokhazikika kudzera mu chute. Robotiyo imayika tong ku gawo kuti rivet ikhazikitsidwe.
Advantages

• Kwa workpieces zazikulu
• Otetezeka komanso odalirika
• Mofulumira

DockFeed System (Magazini)
Ma rivets adzaperekedwa ndi chute ku siteshoni ya docking. Loboti imanyamula chibayo kupita kudoko kuti mudzaze magazini. Kenako imayika tong ku gawo kuti ikhazikitse ma rivets mpaka magaziniyo opanda kanthu.Advantages

• Kwa ntchito zamaukadaulo ambiri
• Wosinthika
• Phukusi la roboti laulere la Chute

www.tox.com

Mabaibulo

Mapangidwe osiyanasiyana oyambira amatheka pamayendedwe a rivet.
Zinthu zofunika kwambiri posankha dongosolo lina ndi lina ndi monga kuphatikizika komwe kungathe kuchitika m'mizere yopangira, chakudya chokwanira, kuthamanga komwe mukufuna komanso kukula kwa zigawozo.
Zibano zokhazikika
Pakuphatikizika mu mizere yopanga ndi zida, zomangira zamakina zoyima ndizoyenera. Chojambulacho chidzawonetsedwa ndi robot ndipo rivet idzayikidwa ndi atolankhani.
Zojambula za robot
Tong yam'manja imasunthidwa ndikuyendetsedwa ndi loboti. Ma rivets amaperekedwa ndi docking station kapena kudzera pa chute ya feed.
Zibano zamanja
Pakupanga voliyumu yocheperako, tong yogwirizira pamanja itha kugwiritsidwa ntchito. Rivet ikhoza kuperekedwa kuchokera ku chute, magazini kapena kunyamula pamanja.
Makina / Makina
Makina amatha kupangidwa ngati ma automatic, semiautomatic kapena opangira pamanja. Chogwirira ntchito chimayikidwa pamanja pamakina. Makinawo adzakhala osinthika malinga ndi dongosolo lokhazikika.
TOX® PRESSOTECHNIK ndi yovomerezeka kuti imange malo ogwirira ntchito omwe ali ndi chitetezo.TOX® -Kukhazikitsa mitu
Mumatanthauzira chinthucho - timakhazikitsa dongosolo loyenera. Mitundu yosiyanasiyana ya rivet imayika zofuna zosiyanasiyana pakukhazikitsa njira ndi mutu wa rivet.
Chifukwa cha zomwe zakhalapo kwanthawi yayitali komanso kuthekera koyesa mayeso a labu kumalo athu, timapereka mutu woyenera wa rivet pa rivet iliyonse ndi ntchito iliyonse. Mapangidwe amitu ya rivet amasiyana malinga ndi:

• Mtundu wa rivet
• Mtundu wa kudyetsa
• Zofunika atolankhani mphamvu
• Mtundu wagalimoto

Advantages

• Ifa ndikuyika mutu ngati njira yophatikizira
• Njira-yodalirika kulekana kwa ma rivets
• Mapangidwe a zida zocheperako pamipata yothina
• Kukonza-wochezeka kapangidwe
• Kulondola kwaupangiri wapamwamba
• Zigawo zokhala ndi otsika ovala

Mabaibulo

	TOX® -Kukhazikitsa Mutu wodziboola nokha
	TOX® -Kukhazikitsa Mutu pakuboola kwathunthu
	TOX® -Kukhazikitsa Mutu kwa clinch riveting

TOX® -Ikufa
Imfa ndiye gawo lofunikira kwambiri la mutu wokhazikitsa ndikuwonetsetsa kuti cholumikiziracho chipangidwe bwino.Kudyetsa hoses
Kusanja koyenera komanso kuphatikizika, rivet imayendetsedwa kudzera pa chute yopangidwa mwapadera kupita kumutu wokhazikika.

TOX® -Kudyetsa Unit
TOX® -Feeding Unit imaphatikizapo kusanja ndi kuperekera zida zoperekera zotetezeka komanso zodalirika za rivet. Dongosololi lili kunja kwa selo loboti kuti lizidzaza mosavuta. Zimaphatikizapo:
Hopper: Awa ndi malo odzaza omwe amakhala ndi zinthu zambiri. Mbale wodyetsa amalandira mawonekedwe ake a rivets apa.
Bowl: Chigawochi chimayang'ana ndikupereka chinthucho kumalo othawa kuti atumizidwe.

Kuthawa:
Ma rivets okhazikika adasiyanitsidwa pano kuti atumizidwe kumutu wokhazikika.
Kuchokera apa rivet nthawi zambiri imawomberedwa kudzera pa chute kupita kumutu wokhazikika.
Gawo la TOX® -Kudyetsa litha kukwanira njira zambiri chifukwa cha makina athu osinthika. Timatsimikiziranso mapangidwe athu pamakina aliwonse omwe amaperekedwa kuti tiwonetsetse kuti kuwongolera pamanja sikofunikira.Flexible control-software for Integrated production

Flexible Multi-Technology Control
Dongosolo limodzi - zotheka zambiri! Kuwongolera kwathu kwaukadaulo wambiri kumagwira ntchito ndikuwunika ntchito zonse. Imayendetsa palokha ndipo imatha kugwiritsidwa ntchito paukadaulo uliwonse. Loboti ikasintha tong yake, makinawo amazindikira magawowo ndipo amatha kupitiliza kugwira ntchito nthawi yomweyo. Izi zimapereka digirii yapamwamba kwambiri yokhazikika.
Kuphatikiza apo, pulogalamu yowoneka bwino ya TOX® -HMI imalola kukhazikitsa kosavuta ndikugwiritsa ntchito dongosolo. Zapangidwa momveka bwino komanso zomveka padziko lonse lapansi.
Integrated Production
Pogwiritsa ntchito mawonekedwe ambiri, ndikosavuta kulumikiza TOX® -Equipment ku netiweki yamakampani. Zida zamakina zimalumikizana wina ndi mnzake kudzera pa fieldbus.
Njira zitha kuyang'aniridwa ndikuwongoleredwa mosalekeza ndi zomwe zasonkhanitsidwa pano. Ndemanga zochokera pakupanga zitha kugwiritsidwa ntchito kukhathamiritsa magawo aukadaulo. Kukonza kosafunikira komanso nthawi yocheperako kungapewedwe chifukwa chokonzekera zolosera.
Advantages

• Kuwongolera kumodzi kwamaukadaulo osiyanasiyana ogwiritsira ntchito
• Kulowetsedwa kwa magawo a ndondomeko kuchokera ku netiweki yamakasitomala
• Kukonzekera kwadongosolo kwa zigawo zadongosolo
• Condition Monitoring: Kusungirako maola ogwiritsira ntchito, kauntala yokonza, chidziwitso cha zida ndi zina.
• Kusamalira Kuteteza kumapewa kutsika
• Dynamic ndondomeko polojekiti
• Malo ambiri olumikizirana ma periphery units (monga masensa oyezera, makina odyetsera ndi zina)
• Kulankhulana pa intaneti kudzera pa OPC UA / MQTT

Zida Zowunika NjiraMakhalidwe abwino a mgwirizano wokhotakhota amatha kufufuzidwa ndikulembedwa ndi chipangizo cha sperate.
Zomverera
Makina opangira ma sensor atha kugwiritsidwa ntchito kuyang'ana ndikuwonetsa milingo yodzaza, kupita patsogolo kwazinthu komanso mawonekedwe azinthu.Mafelemu ndi Zigawo
Mphamvu zomwe zimachitika panthawi ya riveting zimatengedwa ndi C-frame kapena mizati ya makina osindikizira. Mapangidwewo amaganizira zosokoneza, kulemera kwathunthu, kupezeka kwa gawo, malo ogwira ntchito ndi chitetezo cha ntchito.
Mafelemu
Mafelemu olimba amagwiritsidwa ntchito popanga mbale ndi zosindikizira. Timayankha pazofunikira zenizeni ndi mafelemu okhazikika kapena mapangidwe apadera.
Makani amtundu
Makina osindikizira okhala ndi mizere ndi othandiza kwambiri pazida zambiri. Zitha kupangidwa mosiyanasiyana, koma zonse zimakhala zolondola komanso zosavuta kuzipeza.

TOX® -Magalimoto
Mphamvu zazikulu zimafunika kukhazikitsa mgwirizano wa rivet. Mphamvu zolumikiziranazi zimapangidwa ndi ma electromechanical servo drives kapena pneumohydraulic Power package.
TOX® -Electric Drive
Ma modular electromechanical servo drive systems amapanga atolankhani mpaka 1000fikN. Kupitilira 80 kN kumafunika pakuyendetsa motero ma drive ambiri omwe amagwiritsidwa ntchito amakhala ndi 30 - 100 kN.
TOX® -Power phukusi
Mphamvu yamphamvu ya pneumohydraulic drive, yomwe imagwiritsidwa ntchito kale padziko lonse lapansi pamakina masauzande ambiri. Ikupezeka ndi mphamvu zosindikizira za 2 - 2000 kN.Zowonjezera Zowonjezera
Zambiri zokhudzana ndi zigawo zina monga zowongolera, magawo a xtures, zida zotetezera ndi zowonjezera zitha kupezeka patsamba lathu webmalo tox-pressotechnik.com.

Mayankho Payekha Kwa Makasitomala athu

TOX® PRESSOTECHNIK mapangidwe ndondomeko imayenda bwino kwambiri pazachuma - ndi machitidwe apadera, machitidwe anzeru a msonkhano ndi chakudya chodziwikiratu chokhala ndi ntchito zowonjezera zowonjezera. Tili ndi chidziwitso cha nthawi yayitali komanso chidziwitso chokwanira munkhaniyi
chitukuko ndi mapangidwe a machitidwewa.
Tikuyang'ana kuti tipange machitidwe abwino kwambiri kuti agwirizane ndi kayendetsedwe ka ntchito komwe kasitomala wathu wasankha. Ndife odzipereka kuti tipeze njira yabwino kwambiri yokwaniritsira njira zopangira zinthu malinga ndi zomwe kasitomala amafuna.
Pachifukwa ichi, makina athu ndi mankhwala ogwirizana kwambiri pakati pa makasitomala athu ndi oyang'anira polojekiti. Gulu lathu lautumiki lidzakhalapo mwachangu komanso modalirika nthawi zonse pambuyo pobereka.
Dziwani chofuna
Kukambirana kwakukulu kumapanga maziko a lingaliro lirilonse kwa ife - kwa makina apadera komanso machitidwe opangira. Timagwiritsa ntchito zomwe takumana nazo komanso ukatswiri wapamwamba kwambiri kuti tizindikire zofunikira, kudziwa zofunikira, ndikujambula mawonekedwe oyambira. Mu labu yathu tikhoza kupanga samples ndi zipangizo zoyambirira, zigawo ndi zinthu zofanana.
Njira yachitukuko
Lingaliro ladongosolo ladongosolo limatumizidwa ku dipatimenti yathu yokonza, yomwe imapanga makina opangira makina ndikupanga zojambula zatsatanetsatane kuti zipangidwe. Timapanga kapena kugula zida zamakina molingana ndi kapangidwe kake ndikusonkhanitsa dongosolo. Kumeneko pambuyo poti zida zamagetsi zimayikidwa ndipo wowongolera akukonzedwa.
Kutumiza
Mukamaliza, kuyesa kwadongosolo kumachitika. Zonse zikakwaniritsa zomwe kasitomala amayembekeza, kasitomala amavomereza dongosolo. Pambuyo popereka, kukhazikitsa ndi kukhazikitsa dongosolo, kutumidwa kumachitidwa ndi ogwira ntchito athu oyenerera.
Pambuyo-kugulitsa utumiki
Timaphunzitsa ogwira ntchito kwambiri - kaya kunyumba kapena pamalo athu pogwiritsa ntchito makina operekedwa. Nthawi zambiri, timathandizanso kupanga koyamba ndikupereka malangizo ndi chithandizo. Zinthu zikayenda bwino, timasangalala kugwira ntchito yokonza nthawi zonse tikapempha.

Ntchito examples

TOX® -Nyendo zowomba loboti nthawi zambiri zimagwiritsidwa ntchito m'makampani opanga magalimoto.

TOX® -Kanikizani ndi chogwirira ntchito chokhazikika pang'ono kuti mukhazikitse ma rivets 16 athunthu m'nyumba yolumikizirana.

TOX
PRESSOTECHNIK GmbH & Co. KG
Riedstrasse 4
88250 Weingarten / Germany
Pezani bwenzi lanu lapafupi pa:
www.tox.com
936290 / 83.202004.en Kutengera zosintha zaukadaulo.

Zolemba / Zothandizira

TOX RA6 MCU Series Microcontrollers [pdf] Buku la Malangizo RA6 MCU Series Microcontrollers, RA6 MCU Series, Microcontrollers

Maumboni

• Buku Logwiritsa Ntchito