Danfoss BOCK UL-HGX12e Reciprocating Compressor

Zambiri Zamalonda

Compressor wobwerezabwereza

Compressor Reciprocating ndi dongosolo lopangidwira ntchito za CO2. Ndikofunikira kudziwa kuti dongosololi si njira yothetsera vutoli m'malo mwa F-gases. Zomwe zaperekedwa mu malangizo a msonkhanowa zimachokera ku chidziwitso chamakono cha wopanga ndipo zikhoza kusintha chifukwa cha chitukuko china.

Malangizo Ogwiritsira Ntchito Zogulitsa

Compressor msonkhano

• Tsatirani ndondomeko zosungira ndi zoyendera zomwe zatchulidwa mu gawo 4.1.
• Khazikitsani kompresa molingana ndi malangizo omwe ali mu gawo 4.2.
• Lumikizani mapaipi monga tafotokozera mu gawo 4.3.
• Onetsetsani kuyika koyenera kwa mizere yoyamwitsa ndi kukakamiza monga tafotokozera mu gawo 4.5.
• Gwiritsirani ntchito ma valve otseka monga momwe tafotokozera ndime 4.6.
• Dziwani bwino momwe mungagwiritsire ntchito maulalo otsekeka omwe atchulidwa mu gawo 4.7.
• Ikani fyuluta ya chitoliro choyamwa malinga ndi malangizo omwe ali mu gawo 4.8.

Kulumikizana kwamagetsi

• Onani gawo 5.1 kuti mudziwe zambiri za kusankha kwa contactor ndi motor contactor.
• Lumikizani galimoto yoyendetsa motsatira malangizo omwe ali mu gawo 5.2.
• Ngati mukugwiritsa ntchito chiyambi chachindunji, onani chithunzi cha dera lomwe lili mu gawo 5.3 kuti mupeze malangizo oyenera a waya.
• Ngati mukugwiritsa ntchito choyambitsa chamagetsi cha INT69 G, tsatirani njira zomwe zafotokozedwa m'magawo 5.4, 5.5, ndi 5.6 kuti mulumikizane ndi kuyesa magwiridwe antchito.
• Lingalirani kugwiritsa ntchito chotenthetsera cha sump mafuta ngati chowonjezera, monga tafotokozera mu gawo 5.7.
• Kwa ma compressor okhala ndi ma frequency converter, onani gawo 5.8 pamasankhidwe ndi machitidwe.

Deta yaukadaulo

Onani gawo 8 kuti mudziwe zambiri zaukadaulo wa Reciprocating Compressor.

Makulidwe ndi kulumikizana

Onani gawo 9 kuti mudziwe zambiri za kukula ndi kulumikizana kwa Compressor Reciprocating.

Mawu oyamba

NGOZI

• Kuopsa kwa ngozi.
• Ma compressor a refrigerate ndi makina opanikizidwa, motero, amafunikira kusamala komanso kusamalidwa pogwira.
• Kusonkhana molakwika ndi kugwiritsa ntchito kompresa kumatha kuvulaza kwambiri kapena kupha!
• Kuti mupewe kuvulala kwambiri kapena kufa, tsatirani malangizo onse otetezedwa omwe ali mu malangizowa musanagwiritse ntchito komanso musanagwiritse ntchito kompresa! Izi zidzapewa kusamvana ndikupewa kuvulala koopsa kapena koopsa ndi kuwonongeka!
• Osagwiritsa ntchito mankhwala molakwika koma monga momwe tafotokozera m'bukuli!
• Yang'anani zolemba zonse zotetezedwa!
• Onani ma code omanga akumaloko pazofunikira zoyika!
• Ntchito za CO2 zimafuna mtundu watsopano wadongosolo ndi kuwongolera. Iwo sali njira yothetsera vuto m'malo mwa F-gases. Chifukwa chake, tikuwonetsa momveka bwino kuti zidziwitso zonse zomwe zili mumsonkhanowu zaperekedwa molingana ndi zomwe tikudziwa pano ndipo zitha kusintha chifukwa chakukula kwina.
• Zonena zamalamulo potengera kulondola kwa chidziwitsocho sizingachitike nthawi iliyonse ndipo sizikuphatikizidwa.
• Kusintha kosaloleka ndi kusinthidwa kwa zinthu zomwe sizinalembedwe m'bukuli ndizoletsedwa ndipo zidzathetsa chitsimikizo!
• Bukuli la malangizo ndi gawo lofunikira pazamankhwala. Iyenera kupezeka kwa ogwira ntchito ndi kusamalira mankhwalawa. Iyenera kuperekedwa kwa kasitomala womaliza pamodzi ndi gawo lomwe compressor imayikidwa.
• Chikalatachi chili pansi pa umwini wa Bock GmbH, Germany. Zomwe zili m'bukuli zitha kusintha ndikusintha popanda kuzindikira.

Chitetezo

Kuzindikiritsa malangizo chitetezo

• Imawonetsa zochitika zowopsa zomwe, ngati sizingapewedwe, zitha kupha kapena kuvulala kwambiri
• Imawonetsa zochitika zowopsa zomwe, ngati sizingapewedwe, zitha kupha kapena kuvulala kwambiri
• Imawonetsa vuto lomwe, ngati silingapewedwe, lingayambitse kuvulala koopsa kapena pang'ono nthawi yomweyo.
• Imawonetsa zochitika zomwe, ngati sizingapewedwe, zitha kuwononga katundu
• Mfundo zofunika kwambiri kapena malangizo pa kufewetsa ntchito

General malangizo chitetezo

• Kuopsa kwa ngozi.
• Refrigerating compressor ndi makina opanikizidwa motero amafunikira kusamala komanso kusamalidwa pogwira.
• Kupsyinjika kwakukulu kovomerezeka sikuyenera kupyola, ngakhale pazolinga zoyesera.
• Kuopsa kwa kupuma!
• CO2 ndi mpweya wosayaka, wa acidic, wopanda mtundu komanso wopanda fungo komanso wolemera kuposa mpweya.
• Osatulutsa ma voliyumu ambiri a CO2 kapena zonse zomwe zili mudongosolo m'zipinda zotsekedwa!
• Kuyika kwachitetezo kumapangidwa kapena kusinthidwa molingana ndi EN 378 kapena miyezo yoyenera yachitetezo cha dziko.

Chiwopsezo cha kupsa!

• Malingana ndi momwe ntchito ikugwirira ntchito, kutentha kwa pamwamba pa 140 ° F (60 ° C) kumbali ya kupanikizika kapena pansi pa 32 ° F (0 ° C) kumbali yoyamwa kumatha kufika.
• Pewani kukhudzana ndi refrigerant muzochitika zilizonse. Kukhudzana ndi refrigerant kungayambitse kutentha kwakukulu ndi kuyabwa pakhungu.

Ntchito yofuna

• Compressor itha kugwiritsidwa ntchito m'malo omwe atha kuphulika!
• Malangizo apamsonkhanowa amafotokoza mtundu wanthawi zonse wa ma compressor omwe amatchulidwa pamutu wopangidwa ndi Bock. Bock refrigerating compressor amapangidwa kuti aziyika mu makina (mkati mwa EU malinga ndi EU Directives 2006/42/EC
• Machinery Directive ndi 2014/68/EU Pressure Equipment Directive, kunja kwa EU molingana ndi malamulo ndi malangizo adziko).
• Kutumiza kumaloledwa kokha ngati ma compressor ayikidwa motsatira malangizo a msonkhanowu ndipo dongosolo lonse lomwe akuphatikizidwamo lafufuzidwa ndikuvomerezedwa motsatira malamulo.
• Ma compressor amapangidwa kuti agwiritsidwe ntchito ndi CO2 mu transcritical ndi/kapena subcritical system potsatira malire ogwiritsira ntchito.
• Ndi firiji yokha yomwe yatchulidwa m'malangizowa ingagwiritsidwe ntchito!
• Kugwiritsa ntchito kwina kulikonse kwa kompresa ndikoletsedwa!

Ziyeneretso zofunika kwa ogwira ntchito

• Ogwira ntchito osaphunzitsidwa mokwanira angayambitse ngozi, zotsatira zake zimakhala kuvulala koopsa kapena koopsa. Ntchito pa compressor iyenera kuchitidwa ndi ogwira ntchito omwe ali ndi ziyeneretso zomwe zalembedwa pansipa:
• mwachitsanzo, katswiri wamafiriji kapena injiniya wamakina a refrigeration.
• Komanso akatswiri omwe ali ndi maphunziro ofanana, omwe amathandiza ogwira ntchito kusonkhanitsa, kukhazikitsa, kukonza ndi kukonza mafiriji ndi makina oziziritsa mpweya.
• Ogwira ntchito ayenera kukhala okhoza kuwunika ntchito yomwe ikuyenera kuchitika ndikuzindikira zoopsa zilizonse zomwe zingachitike.

Mafotokozedwe Akatundu

Kufotokozera mwachidule

• Semi-hermetic two-cylinder reciprocating Compressor yokhala ndi suction gasi wokhazikika pagalimoto.
• Mayendedwe a firiji omwe amayamwa kuchokera mu evaporator amatsogozedwa pamwamba pa injini ndipo amapereka kuziziritsa kwakukulu. Motero injini ikhoza kusungidwa mwapadera panthawi ya katundu wambiri pamtunda wochepa kwambiri wa kutentha.
• Pampu yamafuta yodziyimira pawokha mozungulira potengera mafuta odalirika komanso otetezeka
• Valavu imodzi ya decompression ili yonse kumbali yotsika komanso yothamanga kwambiri, yomwe imatuluka m'mlengalenga pamene zovuta zosindikizira zosavomerezekazi zafika.

Nameplate (mwachitsanzoample)

Lembani kiyi (mwachitsanzoample)

Malo ogwiritsira ntchito

Refrigerants

• CO2: R744 (Maganizo a CO2 khalidwe 4.5 (< 5 ppm H2O))

Mtengo wa mafuta

• Ma compressor amadzazidwa pafakitale ndi mtundu wotsatira wamafuta: BOCK lub E85 (mafuta okhawo angagwiritsidwe ntchito)
• Kuwonongeka kwa katundu ndi kotheka.
• Mulingo wamafuta uyenera kukhala mu gawo lowoneka la galasi lowonera; kuwonongeka kwa kompresa ndizotheka ngati kudzaza kapena kudzaza!

Malire a ntchito

• Kugwiritsa ntchito kompresa kumatheka mkati mwa malire ogwiritsira ntchito. Izi zitha kupezeka mu chida chosankha cha Bock compressor (VAP) pansi pa vap.bock.de. Yang'anani zomwe zaperekedwa pamenepo.
• Kutentha kovomerezeka kovomerezeka -4°F ... 140°F (-20 °C) – (+60 °C).
• Max. kutentha kovomerezeka kutulutsa 320 ° F (160 ° C).
• Min. kutentha kumapeto kwa kutulutsa ≥ 122 ° F (50 ° C).
• Min. kutentha kwamafuta ≥ 86°F (30 °C).
• Max. zovomerezeka kusintha pafupipafupi 8x/h.
• Nthawi yocheperako yothamanga ya 3 min. mkhalidwe wokhazikika (ntchito mosalekeza) iyenera kukwaniritsidwa.
• Pewani kugwira ntchito mosalekeza pamlingo wochepera.
• Max. kuthamanga kovomerezeka (LP/HP)1): 435/798 psig (30/55 bar)
• LP = Low pressure HP = High pressure

Compressor msonkhano

Ma compressor atsopano amadzazidwa ndi fakitale ndi gasi wa inert. Siyani mtengo wautumikiwu mu kompresa kwautali momwe mungathere ndikuletsa kulowa kwa mpweya. Yang'anani kompresa kuwonongeka kwa mayendedwe musanayambe ntchito iliyonse.

Kusungirako ndi mayendedwe

• Kusungirako pa -22°F (-30°C) mpaka 158°F (70°C) pazifukwa zovomerezeka wachibale 10 % – 95 %, palibe condensation.
• Osasunga m'malo owononga, fumbi, mpweya kapena pamalo oyaka.
• Gwiritsani ntchito eyelet ya transport.
• Osakweza pamanja
• Gwiritsani ntchito zida zonyamulira!

Kukhazikitsa

• Zomata (monga zonyamula mapaipi, mayunitsi owonjezera, zomangira, ndi zina) molunjika ku kompresa sizololedwa!
• Perekani chilolezo chokwanira cha ntchito yokonza.
• Onetsetsani mpweya wokwanira wa kompresa.
• Osagwiritsa ntchito powononga, fumbi, damp mlengalenga kapena malo oyaka.
• Khazikitsani pamtunda wofanana kapena chimango chokhala ndi mphamvu zokwanira zonyamula katundu.
• Ingoyima pakhonde polumikizana ndi wopanga.
• Compressor imodzi makamaka pa vibration damper.
• Zozungulira za Duplex ndi zofananira nthawi zonse zimakhala zolimba.

Kulumikizana kwa mapaipi

• Zowonongeka zotheka.
• Kutentha kwakukulu kumatha kuwononga valavu.
• Chotsani zothandizira chitoliro ku valavu kuti muwotchere ndikuziziritsa thupi la valve panthawi ndi pambuyo pa soldering. Solder yekha ntchito mpweya inert kuletsa makutidwe ndi okosijeni mankhwala (mulingo).
• Chovala cholumikizira cholumikizira / kuwotcherera: S235JR
• Valavu yotulutsa: P250GH
• Kulumikizana kwa mapaipi kwatha m'kati mwake kuti mapaipi okhala ndi millimeter ndi mainchesi angagwiritsidwe ntchito.
• Ma diameter olumikizira a ma valve otseka amavotera kuti atulutse kwambiri compressor.
• Chitoliro chomwe chikufunika chopingasa chiyenera kufanana ndi zomwe zimachokera. Zomwezo zimagwiranso ntchito kwa ma valve osabwerera.

Mipope

• Mipope ndi zigawo za dongosolo ziyenera kukhala zoyera ndi zouma mkati komanso zopanda sikelo, zopota ndi zigawo za dzimbiri ndi phosphate. Gwiritsani ntchito zigawo zoletsa mpweya.
• Ikani mapaipi molondola. Ma compensators oyenerera ogwedera ayenera kuperekedwa kuti mapaipi asaphwanyike ndikusweka ndi kugwedezeka kwakukulu.
• Onetsetsani kuti mafuta abwerera bwino.
• Sungani zotayika zokakamiza kukhala zochepa kwambiri.

Kuyika mizere yoyamwa ndi kukakamiza

• Kuwonongeka kwa katundu kotheka.
• Mapaipi osayikidwa bwino angayambitse ming'alu ndi misozi, zotsatira zake zimakhala kutayika kwa firiji.
• Kukonzekera koyenera kwa mizere yoyamwa ndi kutulutsa mwachindunji pambuyo pa kompresa ndi gawo lofunikira pakuyenda bwino kwadongosolo ndi machitidwe a vibration.
• Lamulo la chala chachikulu: Nthawi zonse ikani gawo loyamba la chitoliro kuyambira pa valavu yotseka kupita pansi ndi kufananiza ndi shaft yoyendetsa.

Kugwiritsa ntchito ma valve otseka

• Musanatsegule kapena kutseka valavu yotseka, masulani chosindikizira cha valve ndi pafupifupi. ¼ mokhota motsutsa-wotchi.
• Mukatsegula valavu yotseka, limbitsaninso chosindikizira chosinthira valavu molunjika.

Njira yogwirira ntchito yolumikizira mautumiki otsekeka

Kutsegula valve yotseka:

• Spindle: tembenuzirani kumanzere (motsutsana ndi mawotchi) momwe ingapitirire.
• Vavu yozimitsa yatsegulidwa kwathunthu / kulumikizana kwautumiki kutsekedwa.

Kutsegula kugwirizana kwa utumiki

• Spindle: Tembenukirani ½ – 1 molunjika.
• Kulumikizana kwautumiki kutsegulidwa / kutseka valavu kutsegulidwa.
• Mukayatsa spindle, nthawi zambiri gwiraninso kapu yachitetezo cha spindle ndikumangitsa ndi 14-16 Nm. Izi zimakhala ngati kusindikiza kwachiwiri panthawi yogwira ntchito.

Suction chitoliro fyuluta

• Kwa makina okhala ndi mapaipi aatali komanso kuchuluka kwa kuipitsidwa, fyuluta kumbali yoyamwa ndiyofunikira. Sefayi iyenera kukonzedwanso kutengera kuchuluka kwa kuipitsidwa (kuchepa kwa kuthamanga kwamphamvu).

Kulumikizana kwamagetsi

NGOZI

• Chiwopsezo cha kugwedezeka kwamagetsi! Mphamvu yapamwambatage!
• Ingogwirani ntchito pomwe magetsi achotsedwa pamagetsi!
• Mukayika zida ndi chingwe chamagetsi, utali wocheperako wopindika wa 3x mainchesi a chingwe uyenera kusungidwa pakuyika chingwe.
• Lumikizani mota ya kompresa molingana ndi chithunzi chozungulira (onani mkati mwa bokosi la terminal).
• Gwiritsani ntchito chingwe choyenera cholowera chamtundu wachitetezo cholondola (onani mbale ya dzina) polowera zingwe mubokosi la terminal. Ikani zoziziritsa kupsinjika ndikupewa zingwe pazingwe.
• Fananizani voltage ndi kuchuluka kwafupipafupi ndi data yamagetsi a mains.
• Ingolumikizani injini ngati izi ndizofanana.

Zambiri za kusankha kwa contactor ndi motor contactor

• Zida zonse zodzitetezera, zosinthira, ndi zowunikira ziyenera kutsata malamulo achitetezo amderali komanso zomwe zidakhazikitsidwa (monga VDE) komanso zomwe wopanga akuwonetsa. Ma switch oteteza magalimoto amafunikira! Zolumikizira ma mota, mizere ya chakudya, ma fuse, ndi masiwichi oteteza magalimoto ayenera kuvoteredwa malinga ndi kuchuluka kwa magwiridwe antchito (onani dzina la dzina). Pachitetezo chagalimoto, gwiritsani ntchito chipangizo chodziyimira pawokha, chomwe chimachedwa nthawi kuti chiwunikire magawo onse atatu. Sinthani chida choteteza cholemetsa kuti chizigwiritsidwa ntchito mkati mwa maola a 2 nthawi 1.2 kuchuluka komwe kumagwira ntchito.

Kugwirizana kwa injini yoyendetsa galimoto

• Compressor idapangidwa ndi mota yoyendera mabwalo a nyenyezi-delta.
• Kuyamba kwa delta ya Star-delta ndikothekera kwa ∆ (monga 280 V) magetsi.

ExampLe:

INFO

• Ma insulators omwe amaperekedwa ayenera kukhazikitsidwa molingana ndi mafanizo monga momwe akuwonetsera.
• Kulumikizana exampzomwe zikuwonetsedwa zimatengera mtundu wamba. Pankhani ya voltages, malangizo omwe aikidwa mu bokosi la terminal amagwira ntchito.

Chithunzi chozungulira choyambira molunjika 280 V ∆ / 460 VY

Mtengo wa BP1	High kuthamanga chitetezo polojekiti
Mtengo wa BP2	Unyolo wachitetezo (kuwunika kwapamwamba/kutsika kwamphamvu)
Mtengo wa BT1	Cold conductor (PTC sensor) motor winding
Mtengo wa BT2	Thermostat yoteteza kutentha (PTC sensor)
Mtengo wa BT3	Kusintha kotulutsa (thermostat)
Mtengo wa EB1	Chotenthetsera chamafuta chamafuta
EC1	Compressor injini

FC1.1	Kusintha kwachitetezo chamoto
FC2	Kuwongolera mphamvu yozungulira fusesi
INT69 G	Electronic trigger unit INT69 G
QA1	Kusintha kwakukulu
QA2	Net switch
SF1	Kuwongolera voltagamasintha

Electronic trigger unit INT69 G

• Makina a kompresa amakhala ndi masensa ozizira otentha a conductor (PTC) olumikizidwa ndi gawo lamagetsi lamagetsi INT69 G m'bokosi la terminal. Kukatentha kwambiri pakumangika kwa injini, INT69 G imayimitsa cholumikizira chamoto. Ikazirala, imatha kuyambiranso pokhapokha ngati loko yamagetsi ya relay (ma terminal B1 + B2) imasulidwa ndikusokoneza mphamvu yamagetsi.tage.
• Mbali yotentha ya mpweya wa kompresa imathanso kutetezedwa ku kutentha kwambiri pogwiritsa ntchito ma thermostats oteteza kutentha (zowonjezera).
• Chipangizocho chimayenda pamene ntchito yolemetsa kapena yosaloledwa ichitika. Pezani ndi kukonza chifukwa chake.
• Kusintha kwa relay kumapangidwa ngati kulumikizana koyandama kosinthira. Dongosolo lamagetsi ili limagwira ntchito molingana ndi mfundo yomwe ili pano, mwachitsanzo, cholumikizira chimatsikira pamalo opanda pake ndipo chimayimitsa cholumikizira chagalimoto ngakhale pakadutsa kachipangizo kapena dera lotseguka.

Kulumikizana kwa trigger unit INT69 G

• Lumikizani choyambitsa INT69 G molingana ndi dia-gram yozungulira. Tetezani choyambitsa ndi fuse yochedwa (FC2) ya max. 4 A. Kuti mutsimikizire ntchito yachitetezo, yikani choyambitsa ngati chinthu choyamba mu gawo lamagetsi owongolera.
• Yezerani dera BT1 ndi BT2 (PTC sensor) sayenera kukumana ndi vol yakunjatage.
• Izi zitha kuwononga ma trigger unit INT69 G ndi masensa a PTC.

Kuyesa ntchito kwa trigger unit INT69 G

• Musanatumize, mutatha kuthetsa mavuto kapena kusintha gawo lamagetsi owongolera, yang'anani magwiridwe antchito a choyambitsa. Chitani chekechi pogwiritsa ntchito continuity tester kapena gauge.

	Gauge state	Relay malo
1.	Dziko lozimitsidwa	11-12
2.	Kusintha kwa INT69 G	11-14
3.	Chotsani cholumikizira cha PTC	11-12
4.	Ikani cholumikizira cha PTC	11-12
5.	Bwezerani pambuyo pa mains kuyatsa	11-14

Chotenthetsera mafuta sump (zowonjezera)

• Pofuna kupewa kuwonongeka kwa compressor, kompresa iyenera kukhala ndi chotenthetsera chamafuta.
• Chotenthetsera chamafuta amafuta nthawi zambiri chimayenera kulumikizidwa ndikuyendetsedwa!
• Kulumikizana: Chowotcha chamafuta sump chiyenera kulumikizidwa kudzera pa cholumikizira chothandizira (kapena cholumikizira mawaya ofananira) cha cholumikizira cha kompresa kudera lamagetsi lapadera.
• Zambiri zamagetsi: 115 V - 1 - 60 Hz, 65 - 135 W, kusintha kwa PTC-heater.

Kusankha ndi kugwiritsa ntchito ma compressor okhala ndi ma frequency converters

• Kuti compressor igwire bwino ntchito, chosinthira pafupipafupi chikuyenera kuyika kuchuluka kwa 160% ya kuchuluka kwaposachedwa kwa kompresa (I-max.) kwa masekondi atatu.

Mukamagwiritsa ntchito ma frequency converters, zinthu zotsatirazi ziyeneranso kuwonedwa:

1. Kuchuluka kovomerezeka kovomerezeka kwa kompresa (I-max) (onani mbale yamtundu kapena data yaukadaulo) sayenera kupyola.
2. Ngati kugwedezeka kwachilendo kumachitika m'dongosolo, ma frequency omwe akhudzidwa ndi ma frequency converter ayenera kutsekedwa moyenerera.
3. Kutulutsa kwakukulu kwaposachedwa kwa ma frequency converter kuyenera kukhala kokulirapo kuposa kuchuluka kwaposachedwa kwa compressor (I-max).
4. Pangani mapangidwe onse ndikuyika molingana ndi malamulo achitetezo am'deralo ndi malamulo omwe anthu onse amakhala nawo (monga VDE) ndi malamulo komanso molingana ndi zomwe opanga ma frequency converter

Mafupipafupi ovomerezeka angapezeke mu data yaukadaulo.

Liwiro lozungulira osiyanasiyana	0-f-mphindi	f-min - f-max
Nthawi yoyambira	<1s	ca. 4s ndi
Nthawi yozimitsa	nthawi yomweyo

f-min/f-max onani mutu: Deta yaukadaulo: masanjidwe ovomerezeka ovomerezeka

Kutumiza

Zokonzekera zoyambira

• Kuti muteteze kompresa ku zinthu zosavomerezeka, kuthamanga kwambiri komanso kutsika kwapang'onopang'ono ndikofunikira kumbali yoyika.
• Compressor yayesedwa mufakitale ndipo ntchito zonse zayesedwa. Choncho palibe malangizo apadera olowera.

Onani kompresa kuwonongeka kwa mayendedwe!

CHENJEZO

• Pamene kompresa si kuthamanga, malinga ndi yozungulira kutentha ndi kuchuluka kwa refrigerant mlandu, n'zotheka kuti kuthamanga akhoza kuwuka ndi kupitirira milingo analoledwa kwa compres-sor. Kusamala koyenera kuyenera kutsatiridwa kuti izi zisachitike (mwachitsanzo kugwiritsa ntchito chosungira chozizira, thanki yolandirira, firiji yachiwiri, kapena zida zochepetsera kupanikizika).

Kuyesedwa kwamphamvu kwamphamvu

• Compressor yayesedwa mu fakitale kuti iwonetsetse kukakamizidwa. Komabe, ngati dongosolo lonselo liyenera kuyesedwa kuti likhale lokhulupirika, izi ziyenera kuchitidwa molingana ndi UL-/CSA- Miyezo kapena mulingo wolingana wachitetezo popanda kuphatikizidwa ndi kompresa.

Leak test

Ngozi yophulika!

• Compressor iyenera kukakamizidwa kugwiritsa ntchito nayitrogeni (N2). Osapanikiza ndi mpweya kapena mpweya wina!
• Kupanikizika kwakukulu kovomerezeka kwa kompresa sikuyenera kupyoledwa nthawi iliyonse pakuyesa (onani zidziwitso za mbale ya dzina)! Osasakaniza firiji iliyonse ndi nayitrogeni chifukwa izi zitha kupangitsa kuti malire aziyatsa asunthike m'malo ovuta.
• Chitani zoyezetsa zotayikira pafakitale molingana ndi UL-/CSA-Miyezo kapena mulingo wofananira wachitetezo, pomwe nthawi zonse mumayang'ana kupsinjika kovomerezeka kovomerezeka kwa kompresa.

Kuthawa

• Osayambitsa compressor ngati ili pansi pa vacuum. Musagwiritse ntchito voliyumu iliyonsetage - ngakhale zoyesera (ziyenera kugwiritsidwa ntchito ndi firiji).
• Pansi pa vacuum, mtunda wa spark-over ndi creepage wapano wa mabawuti olumikizira bolodi amafupikitsidwa; izi zitha kubweretsa kuwonongeka kwa boardboard ndi ma terminal.
• Choyamba chotsani makinawo ndikuphatikizanso kompresa pochotsamo. Chepetsani kuthamanga kwa kompresa.
• Tsegulani mavavu otsekera ndi kukakamiza mzere wotseka.
• Yatsani chotenthetsera chamafuta.
• Chotsani mbali zoyamwa ndi kutulutsa mphamvu pogwiritsa ntchito vacuum pump.
• Kumapeto kwa njira yopulumutsira, vacuum iyenera kukhala <0.02 psig (1.5 mbar) pamene pampu yazimitsidwa.
• Bwerezani ndondomekoyi nthawi zambiri momwe mukufunikira.

Mtengo wa refrigerant

• Valani zovala zodzitetezera monga magalasi ndi magolovesi oteteza!
• Onetsetsani kuti mavavu otsekera ndi kukakamiza ali otseguka.
• Kutengera kapangidwe ka botolo la CO2 lodzazitsa firiji (lopanda / lopanda chubu) CO2 imatha kudzazidwa ndi madzi pambuyo polemera kapena gasi.
• Gwiritsani ntchito mawonekedwe owuma kwambiri a CO2 okha (onani mutu 3.1)!
• Kudzaza mufiriji yamadzimadzi: Ndibwino kuti makinawo ayambe kudzazidwa poyima ndi gasi kumbali yothamanga kwambiri mpaka kuthamanga kwa dongosolo la osachepera 75 psig (5.2 bar) (ngati atadzazidwa pansi pa 75 psig (5.2 bar) ndi madzi, pali chiopsezo chopanga madzi oundana owuma). Kudzaza kwina molingana ndi dongosolo.
• Kuti athetse kuthekera kwa kupanga ayezi wouma pamene dongosolo likugwira ntchito (panthawi komanso pambuyo pa kudzaza), malo otsekera otsika otsika ayenera kuyikidwa pamtengo wa 75 psig (5.2 bar).
• Osapitilira ux. kukanikiza kololedwa pamene mukulipiritsa. Kusamala kuyenera kuchitika munthawi yake.
• Chowonjezera cha firiji, chomwe chingakhale chofunikira mutangoyamba, chikhoza kuwonjezeredwa mu mawonekedwe a nthunzi pambali yoyamwa.
• Pewani kudzaza makina ndi firiji!
• Osalipira refrigerant yamadzimadzi kumbali yoyamwa pa kompresa.
• Osasakaniza zowonjezera ndi mafuta ndi refrigerant.

Yambitsani

• Onetsetsani kuti ma valve otseka onse ali otseguka musanayambe kompresa!
• Onetsetsani kuti zida zachitetezo ndi chitetezo (kusintha kwamakanikiziro, chitetezo chagalimoto, njira zodzitetezera kumagetsi, ndi zina zotero) zikugwira ntchito moyenera.
• Yatsani compressor ndikusiya kuti igwire kwa mphindi 10.
• Makinawo ayenera kufika pamlingo wofanana.
• Onani mulingo wamafuta: Mlingo wamafuta uyenera kuwonekera pagalasi loyang'ana.
• Compressor ikasinthidwa, mulingo wamafuta uyenera kuyang'aniridwanso.
• Ngati mulingo wakwera kwambiri, mafuta ayenera kutsanulidwa (kuopsa kwa kugwedezeka kwamadzi amafuta; kuchepetsa mphamvu ya firiji).
• Ngati mafuta ochulukirapo akuyenera kuwonjezeredwa, pali chiopsezo cha zotsatira za nyundo ya mafuta.
• Ngati ndi choncho fufuzani kubwerera kwa mafuta!

Ma valve ochepetsa kuthamanga

• Compressor imakhala ndi ma valve awiri opumira. Valavu imodzi iliyonse kumbali yoyamwa ndi kutulutsa. Ngati kupanikizika kwakukulu kukufika, ma valve amatsegula ndikuletsa kuwonjezereka kwina.
• Chifukwa chake CO2 imawomberedwa kumalo ozungulira!
• Ngati valavu yochepetsera kuthamanga ikugwira ntchito mobwerezabwereza, yang'anani valavu ndikuyikapo ngati kuli kofunikira chifukwa pakhoza kuchitika mikhalidwe yovuta kwambiri, yomwe ingayambitse kutayikira kosatha. Nthawi zonse fufuzani dongosolo la kutayika kwa firiji pambuyo poyambitsa valavu yopumira!
• Ma valve othandizira kupanikizika samalowa m'malo mwa kusintha kulikonse ndi ma valve owonjezera otetezera mu dongosolo. Zosinthira zokakamiza ziyenera kukhazikitsidwa nthawi zonse mudongosolo ndikupangidwa kapena kusinthidwa molingana ndi EN 378-2 kapena miyezo yoyenera yachitetezo.
• Kulephera kuyang'ana kungayambitse chiopsezo chovulazidwa kuchokera ku CO2 kutuluka m'ma valve awiri ochepetsera kuthamanga!

Pewani slugging

• Kutsekemera kumatha kuwononga kompresa ndikupangitsa kuti firiji itayike.

Kupewa slugging:

• Firiji yathunthu iyenera kukonzedwa bwino.
• Zigawo zonse ziyenera kusankhidwa molingana ndi zomwe zatulutsidwa
• (makamaka evaporator ndi ma valve okulitsa).
• Kutentha kwamphamvu kwa gasi pamagetsi a kompresa kuyenera kukhala 15 K. (Onani kukhazikitsidwa kwa valavu yowonjezera).
• Samalani kutentha kwa mafuta ndi kutentha kwa gasi. (Kutentha kwa gasi kumayenera kukhala kokwanira mphindi 50 ° C (122 ° F), kotero kutentha kwamafuta ndi> 30 ° C (86 ° F)).
• Dongosololi liyenera kufika pamlingo wolingana.
• Makamaka mu machitidwe ovuta (mwachitsanzo, mfundo zingapo za evaporator), miyeso imalimbikitsidwa monga kusintha misampha yamadzimadzi, valavu ya solenoid mumzere wamadzimadzi, ndi zina zotero.
• Pasakhale kusuntha kwa zoziziritsa kukhosi kulikonse pomwe kompresa ili payima.

Zowumitsira zosefera

• Gaseous CO2 imakhala ndi kusungunuka kochepa kwambiri m'madzi kuposa mafiriji ena. Pakutentha kwambiri, zimatha kuyambitsa kutsekeka kwa mavavu ndi zosefera chifukwa cha ayezi kapena hydrate. Pazifukwa izi timalimbikitsa kugwiritsa ntchito chowumitsira zosefera zokwanira kukula kwake ndi galasi lowonera ndi chizindikiro cha chinyezi.

Kugwirizana kwa mafuta owongolera mlingo

• Kulumikizana "O" kumaperekedwa kuti muyike chowongolera chamafuta. Adaputala yofananira iyenera kupezeka ku malonda.

Kusamalira

Kukonzekera

CHENJEZO

• Musanayambe ntchito iliyonse pa compressor:
• Zimitsani compressor ndikuyiteteza kuti musayambitsenso. Chotsani kompresa kuthamanga kwa dongosolo.
• Pewani mpweya kuti usalowe mudongosolo!

Pambuyo kukonza kwachitika:

• Gwirizanitsani switch yachitetezo.
• Chotsani kompresa.
• Tulutsani loko yosinthira.

Ntchito yoti ichitike

• Kuti titsimikizire kudalirika kwa magwiridwe antchito komanso moyo wantchito wa kompresa, timalimbikitsa kugwira ntchito yoyang'anira ndikuwunika pafupipafupi:

Kusintha mafuta:

• osati kukakamizidwa kwa machitidwe opangidwa ndi fakitale.
• pakukhazikitsa m'munda kapena mukamagwira ntchito pafupi ndi malire ogwiritsira ntchito: kwa nthawi yoyamba pambuyo pa maola 100 mpaka 200, ndiye pafupifupi. zaka 3 zilizonse kapena 10,000 - 12,000 maola ogwirira ntchito. Kutaya mafuta ogwiritsidwa ntchito molingana ndi malamulo; kusunga malamulo a dziko.
• Macheke apachaka: Mulingo wamafuta, kukhathamira kwachulukidwe, phokoso lothamanga, kupanikizika, kutentha, magwiridwe antchito a zida zothandizira monga chotenthetsera mafuta sump, chosinthira chopondera.

Zida zopangira / zowonjezera zovomerezeka

• Zida zosinthira zomwe zilipo komanso zowonjezera zitha kupezeka pa chida chathu chosankha kompresa pansi pa vap.bock.de komanso pa bockshop.bock.de.
• Gwiritsani ntchito zida zenizeni za Bock zokha!

Mafuta

• Kuti mugwire ntchito ndi CO2 BOCK lub E85 ndiyofunikira!

Kuchotsa ntchito

• Tsekani ma valve otseka pa compressor. CO2 sifunikira kubwezeretsedwanso motero imatha kuwulutsidwa ndi chilengedwe. Ndikofunikira kuonetsetsa kuti mpweya wabwino umalowa bwino kapena kuyendetsa mpweya wa CO2 panja kupeŵa ngozi ya kubanika. Mukatulutsa CO2, pewani kutsika mwachangu kuti mafuta asatuluke nawo. Ngati kompresa ndi unpressurized, chotsani mipope pa kuthamanga- ndi kuyamwa-mbali (monga dismantling wa shut-off valavu, etc.) ndi chotsani kompresa pogwiritsa ntchito hoist yoyenera.
• Tayani mafuta mkati motsatira malamulo adziko lonse. Mukachotsa kompresa (monga ntchito kapena m'malo mwa kompresa) kuchuluka kwa CO2 mumafuta kumatha kumasulidwa. Ngati kuponderezedwa kwa kompresa sikukwanira mokwanira, ma valve otseka otseka angayambitse kupanikizika kwambiri. Pachifukwa ichi mbali ya suction (LP) ndi high pressure side (HP) ya kompresa iyenera kutetezedwa ndi ma valve ochepetsa mphamvu.

Deta yaukadaulo

• Kulekerera (± 10%) poyerekeza ndi tanthauzo la voltage osiyanasiyana.
• Voltages ndi mitundu yapano pa pempho.
• Mafotokozedwe a max. kugwiritsa ntchito mphamvu kumagwiritsidwa ntchito pa 60Hz.
• Ganizirani za max. ntchito panopa / max. kugwiritsa ntchito mphamvu popanga ma fuse, mizere yoperekera ndi zida zachitetezo. Fuse: Gulu logwiritsa ntchito AC3
• Mafotokozedwe onse amatengera avareji ya voltage osiyanasiyana
• Kwa ma solder

Makulidwe ndi kulumikizana

• SV: Mzere woyamwa
  • DV Discharge line see technical data, Chapter 8

A*	Cholumikizira chokokera mbali, chosatsekeka	1/8" NPTF
A1	Cholumikizira chokokera mbali, chotsekeka	7/16 "UNF
B	Mbali yolumikizira yolumikizira, yosatsekeka	1/8" NPTF
B1	Mbali yotulutsa yolumikizira, yotsekeka	7/16 "UNF
D1	Mafuta olumikizana amabwerera kuchokera ku cholekanitsa mafuta	1/4" NPTF
E	Connection mafuta pressure gauge	1/8" NPTF
F	Mafuta fyuluta	M8
H	Pulagi yopangira mafuta	1/4" NPTF
J	Connection mafuta sump heater	Ø 15 mm
K	Galasi yowona	1 1/8“- 18 UNEF
L**	Connection thermostat chitetezo	1/8" NPTF
O	Connection mafuta level regulator	1 1/8“- 18 UNEF
SI1	Decompression valve HP	1/8" NPTF
SI2	Decompression valve LP	1/8" NPTF

• Pokhapokha ndi adapter yowonjezera yotheka
• Palibe mbali yolumikizira yolumikizira

Declaration of incorporation

• Chilengezo chakuphatikizidwa kwa makina osakwanira molingana ndi EC Machinery Directive 2006/42/EC, Annex II 1. B

Wopanga:

• Bock GmbH
• Benzstrasse 7
• 72636 Frikenhausen, Germany
• Ife, monga opanga, timalengeza mwaudindo wokhawo kuti makina osakwanira
• Dzina: Semi-hermetic kompresa
• Mitundu: HG(X)12P/60-4 S (HC) ………………………HG(X)88e/3235-4(S) (HC)
• UL-HGX12P/60 S 0,7……………………………… UL-HGX66e/2070 S 60
• HGX12P/60 S 0,7 LG ……………………….. HGX88e/3235 (ML/S) 95 LG
• HG(X)22(P)(e)/125-4 A ………………………… HG(X)34(P)(e)/380-4 (S) A
• HGX34(P)(e)/255-2 (A) ……………………..HGX34(P)(e)/380-2 (A)(K)
• HA(X)12P/60-4 ………………………………… HA(X)6/1410-4
• HAX22e/125 LT 2 LG …………………………. Chithunzi cha HAX44e/665 LT14
• HGX12e/20-4 (ML/S) CO2 (LT) ……….. HGX44e/565-4 S CO2
• UL-HGX12e/20 (S/ML) 0,7 CO2 (LT)… UL-HGX44e/565 S 31 CO2
• HGX12/20-4 (ML/S/SH) CO2T…………….. HGX46/440-4 (ML/S/SH) CO2 T
• UL-HGX12/20 ML(P) 2 CO2T…………. UL-HGX46/440 ML(P) 53 CO2T
• HGZ(X)7/1620-4 ……………………………………. HGZ(X)7/2110-4
• HGZ(X)66e/1340 LT 22……………………… HGZ(X)66e/2070 LT 35
• Mtengo wa HRX40-2 CO2 TH…………………………….. HRX60-2 CO2 TH

Dzina: Open Type Compressor

• Mitundu: F(X)2 ………………………………………… F(X)88/3235 (NH3)
• FK(X)1…………………………………….. FK(X)3
• FK(X)20/120 (K/N/TK)…………….. FK(X)50/980 (K/N/TK)
• Seri numMtundu: BC00000A001 - BN99999Z999

UL-Certificate of Compliance

Wokondedwa kasitomala, Satifiketi Yotsatira ikhoza kutsitsidwa ndi QR-Code iyi: https://vap.bock.de/stationaryapplication/Data/DocumentationFiles/COCCO2sub.pdf

Malingaliro a kampani Danfoss A/S

• Njira Zothetsera Zanyengo
• danfoss.us
• +1 888 326 3677
• heat.cs.na@danfoss.com
• Chidziwitso chilichonse, kuphatikizira, koma osati malire, chidziwitso chokhudza kusankha kwa chinthu, kugwiritsa ntchito kapena kugwiritsa ntchito kwake, kapangidwe kazinthu, kulemera, kukula, kuchuluka, mphamvu kapena chidziwitso china chilichonse chaukadaulo m'mabuku azinthu, kufotokozera m'kabukhu, zotsatsa, ndi zina zambiri. , pakamwa, pakompyuta, pa intaneti kapena kudzera pa kutsitsa, zidzatengedwa ngati zodziwitsa, ndipo zimangomanga ngati komanso mpaka, zofotokozera momveka bwino zapangidwa mu mawu kapena kutsimikizira. Danfoss sangavomereze udindo uliwonse pazolakwika zomwe zingachitike m'mabuku, timabuku, makanema ndi zinthu zina. Danfoss ali ndi ufulu wosintha zinthu zake popanda kuzindikira. Izi zimagwiranso ntchito pazinthu zomwe zidayitanidwa koma sizinaperekedwe malinga ngati zosinthazo zitha kupangidwa popanda kusintha mawonekedwe, zoyenera kapena magwiridwe antchito.
• Zizindikiro zonse zomwe zili m'nkhaniyi ndi zamakampani a Danfoss A/S kapena a Danfoss. Danfoss ndi logo ya Danfoss ndi zilembo za Danfoss A/S. Maumwini onse ndi otetezedwa.

Zolemba / Zothandizira

Danfoss BOCK UL-HGX12e Reciprocating Compressor [pdf] Buku Logwiritsa Ntchito UL-HGX12e-30 S 1 CO2, UL-HGX12e-40 S 2 CO2, UL-HGX12e-50 S 3 CO2, UL-HGX12e-60 S 3 CO2, UL-HGX12e-75 S 4 CO2, BOCK 12e Reciation Compressor, Reciprocates Compressor, Compressor

Maumboni

• Buku Logwiritsa Ntchito