BANNER DXMR90 Controller kanggo Processing Machine Sensor Pandhuan pangguna

Fasilitas industri duwe atusan aset puteran kritis kayata motor, pompa, gearbox, lan kompresor. Gagal sing ora dikarepke nyebabake downtime sing larang.

Solusi pangopènan pencegahan kesehatan peralatan (EHM) nggunakake learning machine kanggo ngenali nalika aset ngluwihi paramèter sing wis ditemtokake, nyebabake:

Increased Uptime-Eliminate unplanned shutdowns by continuously monitoring up to 40 assets with a single system

Reduced Maintenance Cost-Repair prior to failure or extensive collateral damage
Effective Maintenance/Parts Scheduling-Plan for labor and spare parts

Ease of Use-Reduce installation costs and eliminate complexity of traditional data analysis
Improved Asset Selection-Use data to analyze root cause and reliability

IIOT-Review tandha wektu nyata kanggo nggawe keputusan sing luwih apik lan manajemen aset remot

VIBE-IQ® Miturut Banner Engineering Corp:

Ngawasi saben motor nggunakake algoritma machine learning kanggo nilai baseline lan nyetel watesan kontrol kanggo tandha kanthi interaksi pangguna pungkasan sing winates
Ngawasi RMS Velocity (10-1000Hz), Percepatan frekuensi dhuwur RMS (1000-4000Hz), lan suhu ing peralatan sing muter nggunakake sensor getaran/suhu Nirkabel Banner

Nemtokake yen motor mlaku utawa ora lan mung nggunakake data mlaku kanggo baselining lan alerting
Nglumpukake data kanggo tren lan analisis; skrip nemtokake masalah akut versus kronis

Sends data and alerts to the host controller or to the cloud for lloT connectivity

Solusi Banner iki ngawasi tingkat geter ing aset muter sing minangka asil saka:

Aset sing ora seimbang / ora cocog
Loose or wom components

Komponen sing didorong utawa dipasang kanthi ora bener
Kondisi over-suhu

Gagal bantalan awal

Fitur lan Keuntungan Aplikasi

Ngawasi Getaran Terus-terusan	Monitor vibration data on up to 40 assets sensing X and Z axis RMS Velocity and high-frequency RMS Acceleration RMS Velocity is indicative of general rotating machine health (unbalance, misalignment, looseness) and high-frequency RMS Acceleration is indicative of early bearing wear
Self-Leaming Baseline and Threshold	Nyegah pangguna supaya ora nggawe garis dasar utawa weker kanthi nggunakake algoritma pembelajaran mesin kanggo nggawe maca garis dasar lan ambang peringatan / weker kanggo saben motor kanthi individu.
Acute and Chronic Alarms	Alarms and Waning are generated for both acute and chronic conditions for each motor. Acute thresholds indicate a short-term condition such as a motor jam or stall that crosses the threshold rapidly. Chronic thresholds use a multi-hour moving average of the vibration signal to indicate a long-term condition such as a wearing/falling bearing or motor.
Weker Suhu	Saben sensor geter uga bakal ngawasi suhu lan ngirim weker nalika ambang wis ngluwihi.
Advanced Data	Data diagnostik lanjutan tambahan kasedhiya kayata data Kecepatan Pita Spektral, Kecepatan Puncak, Kurtosis, faktor Crest, Akselerasi Puncak, lsp.
SMS Text and Email Alerts	Generates email alerts based on individual wamings and/or alarms when used with Banner Cloud Data Services.
Cloud Moni to ring	Push data menyang Cloud Webserver utawa PLC liwat LAN kanggo remot viewing, alerting, lan logging.

Komponen Solusi

Model	Katrangan
QM30VT2	Getaran Banner lan Sensor Suhu kanthi komunikasi RS-485
DXMR90-X1	controller Industrial karo papat bandar Modbus

Pandhuan iki nduduhake carane nginstal sensor, nyambungake menyang pengontrol, lan mbukak XML sing wis dikonfigurasi file and script for up to 40 vibration sensors. The XML file mung mbutuhake sawetara modifikasi cilik kanggo disesuaikan kanggo situs apa wae.

Pilihan Pemasangan

Opsi pemasangan ing ngisor iki kadhaptar saka paling efektif nganti paling efektif. Ing kabeh opsi sing dipasang, priksa manawa ora ana gerakan sensor amarga iki nyebabake informasi sing ora akurat utawa owah-owahan ing data tren wektu.

Follow Banner’s Vibration Monitoring Sensor Installation Guide (p/n b_4471486) for proper sensor installation help.

Model	krenjang	Deskripsi Aplikasi
BWA-QM30-FMSS Flat magnet sensor bracket		Highly flexible and reusable, flat magnetic mount for larger diameter surfaces or flat surfaces.
BWA-QM30-CMAL Curved surface magnet bracket		Curved surface magnet mounts are best suited to smaller curved surfaces. Ensure you have positioned the sensor in the correct direction for the strongest mount. Offers flexibility for future sensor placement.
BWA-QM30-F TAL Center mounting bracket, 1/4-28 x 1/2-inch screw mount (ships with sensor)		Flat bracket is permanently epoxied to the motor and the sensor is screwed to the bracket (very effective) or the flat bracket is screwed to the motor and sensor (mast effective). Ensures the best sensor accuracy and frequency response. Recommend epoxy designed for accelerometer mounting: Loctite Depend 330 and 7388 activator
BWA-QM30CAB-MAG		Braket manajemen kabel
BWA-QM30-CEAL		Notched aluminum bracket for curved surfaces permanently epoxied to mator and sensor screwed to bracket.
BWA-QM30-FSSSR		Flat surface rapid release stainless steel bracket; circular with a center screw for mounting the bracket to the motor and aside set-screw for quick release mounting of the sensor to the bracket.
BWA-QM30-FSALR		Flat surface rapid-release aluminum bracket; circular with a center screw for mounting the bracket to the motor and a side set-screw for quick-release mounting of the sensor to the bracket.

Pandhuan Konfigurasi

Tindakake langkah-langkah dhasar iki kanggo ngatur sistem sampeyan.

Muat konfigurasi files (see “Load the Configuration Files” on page 3).

Set the sensor’s ID (see “Set the Sensor ID” on page 3).
Install the vibration sensor (see “Install the Vibration Sensor” on page 4).

Ngatur XML file (pirsani "Kustomisasi XML File” ing kaca 4). This is an optional step that depends upon your specific network requirements.
Set up the Ethernet connection (see “Set Up the Ethernet Connection” on page 5).
Verify that your Cloud Push Interval has been set to None.

Turn on the sensors in the local registers (see “Turn on Sensors in Local Registers” on page 5).
Simpen lan upload konfigurasi file (pirsani "Simpen lan Unggah Konfigurasi File” ing kaca 6).

Configure the BannerCDS account (see “Push Information to BannerCDS” on page 6).

Muat Konfigurasi Files

Kanggo ngatur sistem kanggo aplikasi nyata, gawe sawetara modifikasi dhasar kanggo cithakan files. Ana loro files diunggah menyang DXM:

XML kasebut file nyetel konfigurasi awal DXM
The Script Basic file reads vibration data, sets the thresholds for warnings and alarms, and organizes the information in logical and easy-to-find registers in the DXм

Kanggo ngunggah lan ngowahi iki files, gunakake Piranti Lunak Konfigurasi DXM Banner (versi 4 utawa luwih anyar) lan Pemantauan Getaran files kasedhiya liwat ing pranala ing ngisor iki.

Verify you have bound the radios, conducted a site survey, and set up the sensor IDs.
Pasang sensor.
Sensor kanthi otomatis miwiti baselining sawise diinstal lan disambungake menyang DXM. Ngindhari getaran sing ora ana gandhengane saka instalasi sawise sampeyan ngunggah konfigurasi file.
Download sing wis dikonfigurasi files saka salah siji kaca seri DXMR90 utawa kaca seri sensor QM30VT ing www.bannerengineering.com.
Ekstrak ZIP files menyang folder ing komputer. Wigati lokasi ngendi files padha disimpen.
Connect the DXM, via the USB cable supplied with the DXM or ethernet cable, to a computer containing the DXM Configuration Software or download the software and install it on a computer.
Bukak piranti lunak lan pilih model DXM sing bener.
Ing Piranti Lunak Konfigurasi DXM: Pindhah menyang File, Open and select R90 VIBE-IQ XML file.
Sambungake piranti lunak menyang DXM.
- a. Go to Device, Connection Settings.
- b. Pilih TCP/IP.
- c. Ketik alamat IP sing bener saka DXM.
- d. Klik Sambungake.

Go to the Settings> Scripting screen and click Upload file. Pilih skrip DXMR90 VIBE-IQ file (.sb).
Menyang File > Save to save the XML file. Simpen XML file kapan wae XML wis diganti. Piranti Lunak Konfigurasi DXM ora nyimpen otomatis.

Setel ID Sensor

Sadurunge ngonfigurasi sensor, saben sensor kudu duwe ID Modbus sing diwenehake. ID Sensor Modbus kudu antarane 1 lan 40.

Saben ID sensor cocog karo nomer sensor individu ing register DXM. ID Sensor ora kudu ditugasake kanthi urut, nanging Banner nyaranake supaya sensor sampeyan kanthi urutan mbalikke, diwiwiti saka sensor pungkasan ing sistem sampeyan.

Kanggo nemtokake ID sensor liwat Piranti Lunak Konfigurasi DXM, tindakake langkah iki.

Apply power to the DXMR90 Controller and connection to your Ethernet network.

Connect your QM30VT2 sensor to port 1 of the DXMR90 Controller
Ing komputer, bukak Piranti Lunak Konfigurasi DXM banjur pilih DXMR90x saka dhaptar gulung mudhun model.
Pindai jaringan kanggo DXM lan kenali alamat IP DXMR90 sampeyan. Klik Sambungake.
Yen sampeyan nginstal DXMR90 prasetel pabrik, DXM kudu duwe alamat IP tetep 192.168.0.1. Sampeyan bisa uga kudu langsung nyambungake komputer menyang DXMR90 kanggo ngatur DHCP sadurunge nerusake.

After connecting to the DXMR90, go to the Tools > Register View layar.
Ing bagean Waca / Tulis Sumber lan Format, pilih ing ngisor iki:
- Register Source: Piranti remot
- Pelabuhan: 1 (or the port your sensor is connected to)
- ID server: 1
  Modbus ID 1 minangka ID standar pabrik kanggo QM30VT2. Yen sensor sampeyan wis ditangani maneh sadurunge, ketik alamat anyar ing ID Server. Yen sampeyan ora ngerti ID lan ora bisa nemokake iku ing 1, nggunakake piranti lunak konfigurasi Sensor langsung karo sensor.
Gunakake bagean Read Register kanggo maca Register 6103 saka sensor. Register 6103 kudu ngemot 1 minangka standar.

Gunakake bagean Tulis Register kanggo ngganti ID Sensor. Banner nyaranake sampeyan miwiti nganggo sensor pungkasan ing sistem sampeyan lan bali menyang 1.

To assign the sensor’s slave ID using the Sensor Configuration Software: Use the Sensor Configuration Software and the BWA-UCT-900 cable accessory to connect the VT2 sensor to the computer. Follow the instructions in the Sensor Configuration Software Instruction Manual (p/n 170002) to assign the Sensor Modbus ID to a value between 1 through 40.

Pasang Sensor Getaran

Ngatur sensor geter kanthi bener ing motor penting kanggo ngumpulake bacaan sing paling akurat. Ana sawetara anggit nalika nerangake nginstal sensor.

Align the vibration sensor’s x-and z-axes. The vibration sensors have an x- and z-axis indication on the face of the sensor. The z-axis goes in a plane through the sensor while the xaxis goes horizontally. The sensor can be installed flat or vertically.
- Flat installation-Align the x-axis in line with the motor shaft or axially and the z-axis is going into/through the motor.
- Vertical installation-Align the z-axis so it is parallel with the motor shaft and x-axis is orthogonally vertical to the shaft.

Pasang sensor minangka cedhak karo bantalan motor sabisa.

Nggunakake shroud tutup utawa lokasi sing adoh saka bantalan bisa nyebabake nyuda akurasi utawa kemampuan kanggo ndeteksi karakteristik geter tartamtu.

Jinis soyo tambah bisa mengaruhi asil sensor.

Directly screwing or epoxying a bracket to a motor provides permanent installation of the bracket to which the sensor can be attached. This more rigid mounting solution ensures some of the best sensor accuracy and frequency response, butis not flexible for future adjustments.

Magnets are slightly less effective but provide more flexibility for future adjustments and faster installation. Magnet mounts are susceptible to accidental rotation or change in the sensor location if an outside force bumps or moves the sensor. This can cа lead to a change in the sensor information that differs from the time-trended data from the precious location.

Ngatur XML File

Iki minangka langkah konfigurasi opsional.

Within the configuration software, go to the Local Registers> Local Registers in Use screen.
Ganti jeneng dhaptar kanggo aset sing dipantau.
- a. On the Local Registers> Local Registers in Use screen, to go the Edit Register section near the bottom of the screen.
- b. Ing lapangan Jeneng, ketik jeneng ndhaptar aset sing dipantau.
- c. Amarga ana limang ndhaptar saben aset sing dipantau, salin lan tempel jeneng kanggo efisiensi. (N1 = Sensor ID 11, N2 = Sensor ID 12, … N40 = Sensor ID 50).
Kanggo nampilake data geter motor, bebaya, lan weker ing Banner CDS website, change the Cloud settings to Read for each monitored assefs information (velocity, acceleration, alert mask, etc.) that you would like to appear on the websitus.

Register paling umum sing bakal dikirim menyang awan wis duwe ijin awan sing disetel. Kanggo ngirim ndhaptar tambahan utawa nyuda jumlah ndhaptar sing dikirim yen sampeyan nggunakake kurang saka 40 sensor, ganti ijin maya.
- a. Ing layar Modify Multiple Registers, pilih Setel ing dhaptar gulung ing jejere setelan Cloud.
- b. Ing setelan Cloud gulung mudhun, pilih Waca utawa Ora Ana kanggo mateni registrasi.
- c. Setel Register Miwiti lan Register Ending kanggo klompok ndhaftar sing kudu diganti.
- d. Klik Modify Registers kanggo ngrampungake modifikasi.

Ijin awan registrasi standar ditampilake ing tabel Daftar Lokal ing pungkasan dokumen iki.

Setel Sambungan Ethernet

DXMR90 dirancang kanggo push data menyang a webserver liwat push Ethernet. Tindakake langkah iki kanggo nyiyapake sambungan Ethernet menyang layanan maya.

Ing Register Lokal ing layar Gunakake, setel Tipe Nilai saka register 844 kanggo Konstan lan nilai 1 kanggo ngaktifake push data.
Yen DXM bakal push menyang méga webserver, nyiyapake antarmuka push.
- a. Pindhah menyang Setelan> layar Layanan Cloud.
- b. Saka dhaptar gulung-mudhun Network Interface, pilih Ethernet.
Set the Cloud Push Interval to None
Skrip sing digandhengake karo iki file nemtokake interval push limang menit ing njero supaya kedadeyan sanalika sawise sample of the sensors. If you define the Cloud Push Interval here as well,you will be pushing too much information to your account.

Aktifake Sensor ing Register Lokal

To turn on the sensors, set the Node Select registers (7881-7920) to the DXMR90 Port Number of the sensor. By default, only Sensor 1 (ID 1) is set to a 1 to avoid long timeouts of other systems not on the system. Setting the register back to 0 tells the system the sensor is OFF and data won’t be collected.

Kanggo example, if you have five sensors connected to port 1 of the DXMR90 and five sensors connected to port 2 of the DXMR90, set registers 7881-7885 to 1 and registers 7886-7890 to 2. Set all other registers to 0 to indicate those sensors are not used in the system.

These registers also indicate to the Vibe-IQ application which sensor data should be pushed to the BannerCDS cloud. The application uses group pushing to optimize bandwidth and avoid pushing blank registers for unused sensors in the system. Because of register constraints, sensors 31-35 and 36-40 are grouped. If you have 36 sensors, you will push registers for all 40. The Banner CDS application automatically
hides empty registers. The registers can be written to from a PLC.

Baleni langkah iki kapan wae sensor ditambahake utawa dibusak saka sistem.

Sawise urip maneh DXM, ngenteni siji nganti rong menit.
From the DXM Configuration Software: Go to the Tools > Register View layar.

In the Write Registers section, set the starting register to a value between 7881 and 7920 to turn on the sensors used in the sys tem.
Setel Jumlah Register kanggo 40 kanggo ndeleng kabeh bebarengan.
Ketik 0 kanggo mateni sensor lan ketik nomer port DXMR90 sensor (1, 2, 3, utawa 4) kanggo nguripake.
Klik Tulis register kanggo nulis owah-owahan menyang DXM.

Simpen lan Upload Konfigurasi File

Sawise nggawe owah-owahan ing konfigurasi, sampeyan kudu nyimpen konfigurasi files menyang komputer, banjur upload menyang piranti.

Owah-owahan menyang XML file ora disimpen kanthi otomatis. Simpen konfigurasi sampeyan file sadurunge metu saka alat lan sadurunge ngirim XML file menyang piranti supaya data ora ilang. Yen sampeyan milih DXM > Kirim Konfigurasi XML menyang DXM sadurunge nyimpen konfigurasi file, piranti lunak bakal njaluk sampeyan milih antarane nyimpen file utawa terus tanpa nyimpen ing file.

Simpen konfigurasi XML file menyang hard drive kanthi pindhah menyang File, Save As menu.

Pindhah menyang DXM > Kirim Konfigurasi XML menyang menu DXM.
- Yen indikator Status Aplikasi abang, nutup lan miwiti maneh Alat Konfigurasi DXM, copot lan pasang maneh kabel lan sambungake maneh DXM menyang piranti lunak.
- Yen indikator Status Aplikasi ijo, tombol file upload wis rampung.
- Yen indikator Status Aplikasi werna abu-abu lan garis status ijo obah, file transfer lagi ditindakake.

Sawise ing file transfer rampung, piranti reboots lan wiwit mbukak konfigurasi anyar.

Push Informasi menyang BannerCDS

DXMR90 bisa nyambung menyang Web liwat Ethernet utawa modul sel internal. Controller nyurung data saka DXMR90 kanggo disimpen lan ditampilake ing a websitus.

Platform Banner kanggo nyimpen lan ngawasi data sistem yaiku https://bannercds.com. The Banner Cloud Data Services websitus kanthi otomatis ngasilake konten dashboard kanggo aplikasi sing diisi ing Dashboard. Tandha email bisa dikonfigurasi nggunakake layar Weker.

Kanggo push data menyang maya, ganti register 844 dadi siji (1).

Kanggo informasi luwih lengkap babagan nggawe akun lan nggunakake sistem Banner Cloud Data Services (CDS), waca Pandhuan Mulai Cepet Banner CDS (p/n 201126).

Nggawe Gateway Anyar

Sawise sampeyan mlebu menyang Layanan Data Cloud Banner websitus, liwatview tampilan layar. Tindakake langkah-langkah iki kanggo nggawe situs pemantauan anyar.

Klik ing New Gateway (pojok tengen ndhuwur Overview layar).
Nggawe Gateway anyar kanggo saben DXM Controller sing ngirim data menyang web server.
A New Gateway pituduh katon.
Verifikasi Tradisional dipilih kanggo Jinis Gateway.

Ketik Jeneng Gateway.
Pilih Perusahaan saka dhaptar gulung mudhun.
Nyalin nomer ID Gateway sing ana ing jendhela pituduh menyang clipboard komputer.
Nomer ID Gateway digawe dening web server minangka parameter sing dibutuhake ing konfigurasi DXM. ID Gateway minangka alamat webserver digunakake kanggo nyimpen data di-push saka DXM.

Click Submit to close the prompt window

Konfigurasi DXM kanggo Push Informasi menyang Cloud

PENTING: Aja not adjust the Cloud Push Interval. The push frequency is controlled by the script. Adjusting the cloud push interval through this configuration may result in excessive amounts of data being pushed to Banner CDS.

Ing Piranti Lunak Konfigurasi DXM, pindhah menyang layar Register Lokal ing Gunakake.

Set the Value Typeof register 844 to Constant and a value of 1 to enable the data push.
Go to the Settings, Cloud Services screen.
Setel jeneng Server/IP menyang push.bannercds.com.

Ing Web Bagian server, tempel Gateway ID sing disalin saka layar konfigurasi BannerCDS menyang lapangan sing cocog.
Gunakake ing File > Save menu to save the XML file menyang hard drive sampeyan.
Send the updated XML to the DXM Controller using the DXM, Send XML Configuration to DXM menu.

Unggah Konfigurasi XML File menyang Websitus

Kanggo ngunggah konfigurasi XML file menyang websitus, tindakake pandhuan iki.

Ing BannerCDS websitus, pilih Gateways ing Swaraview layar.
Ing baris sing nampilake Gateway sampeyan, klik Rincian ing ngisor View.

Pilih Edit Gateway.
Pituduh Sunting Gateway katon.
Klik Pilih File ing Update XML.
Pilih ing file sing mung dianyari menyang DXM lan klik Bukak.
Sawise XML file dimuat ing webserver, ing webserver nggunakake jeneng ndhaftar lan konfigurasi ditetepake ing konfigurasi file. Konfigurasi XML padha file saiki dimuat ing loro DXM lan ing Websitus. Sawise sawetara wektu, data kudu katon ing websitus.

Kanggo view data saka layar Gateway kang, klik ing link Details kanggo saben Gateway.
Layar Rincian Gateway nampilake obyek Sensor lan Alarm standar kanggo gateway kasebut. Sampeyan bisa view informasi registrasi individu kanthi milih Register.

Completing these steps creates continuity between the Gateway created on the websitus karo DXM digunakake ing lapangan. DXM nyurung data menyang websitus, kang bisa viewed ing sembarang wektu.

Informasi Tambahan

Baselining a Motor

Skrip sing kalebu karo pandhuan iki nggunakake 300 titik data mlaku pisanan (bisa diatur pangguna kanthi ngganti registrasi 852) motor kanggo ngasilake garis dasar lan statistik kanggo nemtokake tingkat ambang bebaya lan weker.

Nggawe garis dasar anyar nalika owah-owahan wujud ing motor utawa sensor geter, kalebu nindakake pangopènan abot, obah sensor, nginstal motor anyar, etc.. Iki njamin sing sistem mlaku minangka akurat sabisa. Re-baselining motor bisa ditindakake saka Piranti Lunak Konfigurasi DXM, saka CDS Banner websitus, utawa saka sistem host sing disambungake.

Baseline Motor Nggunakake Piranti Lunak Konfigurasi DXM

Go to the Local Registers > Local Registers in Use screen.
Gunakake panah kanggo milih Register.
The registers are labeled NX_ Baseline (where X is the sensor number you want to baseline).
Pilih dhaptar sing cocog kanggo ngreset lan klik Ketik.

Change the value to 1,then click Enter three times.
Nilai registrasi reset kanthi otomatis bali menyang nol sawise garis dasar rampung.

Baseline a Motor saka Banner CDS Websitus

Ing layar Dashboard, pilih Dashboard sing cocog sing digawe kanthi otomatis kanggo gateway sampeyan

Ing Dashboard, klik lambang motor sing cocog kanggo aset sing sampeyan pengin baseline.
Klik View Item ing pituduh sing katon.
Gulung mudhun ing tray sing katon ing sisih ngisor layar, banjur klik tombol Baseline menyang ON.
Iki kanthi otomatis dipateni sawise garis dasar rampung.

Baleni langkah iki kanggo saben sensor sing kudu dadi basis.

Baseline Motor saka Sistem Host Disambungake
Exampsistem inang bisa uga PLC utawa HMI.

Determine the sensor number X, where X is the sensor number 1-40 (sensor ID 11-50) to be re baselined.

Tulis nilai 1 kanggo ndhaftar 320 + X.

Status Sambungan Sensor

The system tracks the connection status of a sensor. If a sensor times out, the sensor is put into a” status error” state and is only checked once every four hours untilafter the system receives a good reading during one of the four-hour intervals.

Sensor bisa uga ana kesalahan status yen sinyal radio wis suda lan kudu didandani utawa yen sumber daya radio gagal (kayata mbutuhake baterei anyar). Sawise masalah wis didandani, ngirim 1 menyang Sensor Discovery Local Register kanggo meksa sistem mriksa kabeh sensor sing ana ing sistem. Sistem kasebut langsung mriksa kabeh sensor tanpa kudu ngenteni interval patang jam sabanjure. Register kanggo status lan panemuan sensor yaiku:

Sensor Connection Status-Local Registers 281 through 320
Panemuan Sensor-Local Register 832 (changes to 0 when complete, but can take 10 to 20 seconds)

Viewing Run FlagsSolusi ngawasi geter uga nglacak nalika motor mlaku. Fitur iki bisa nggunakake aturan tumindak tambahan kanggo trek on / off count utawa kira-kira wektu roto motor. Kanggo view informasi iki ing web, ngganti laporan maya lan ijin.

Motor Run Flag On/Off (0/1)-Local Registers 241 through 280

Nyetel Sample Rating
DXMR90 minangka solusi kabel sing bisa ndhukung s luwih cepetamptarif ling tinimbang solusi nirkabel. Standar sample rate kanggo solusi R90 punika 300 detik (5 menit). Ing sample rate kontrol dening register 857. Kanggo kinerja paling apik:

Do not seta sample rate kurang saka 5 detik, ora ketompo carane sawetara sensor ing jaringan.
Setel s sampeyanample rate kanggo rong detik kanggo saben sensor ing sistem, nganti 35 detik utawa 15 sensor.
Kanggo luwih saka 15 sensor, gunakake s minimal 35 detikamptingkat le.

Data Getaran Diagnostik Lanjut

The MultiHop Vibration monitoring system includes access to additional advanced diagnostic data is available that is not available with the Performance radio system. The added characteristics are based in the two large frequency bands from 10 Hz to 1000 Hz and 1000 Hz to 4000 Hz and include Peak Acceleration (1000-4000 Hz), Peak Velocity Frequency Component(10-1000 Hz), RMS Low Frequency
Acceleration(10-1000 Hz), Kurtosis (1000-4000 Hz) and Crest Factor (1000-4000 Hz).

There are five additional characteristics from each axis for a total of 10 total registers per sensor. This data is available in registers 6141- 6540 as shown in “Local Registers” on page 10.

In addition to the additional large band registers above, the system may collect Spectral Band data: RMS Velocity, Peak Velocity, and Velocity Peak Frequency components from each of three bands that are generated from Speed Inputs. The three bands center around the 1x, 2x, and 3x-10x running speeds entered in Hz into the DXM Local Registers 6581-6620 (one register for each sensor). NOTE: Speed cannot be entered any faster than once per hour to these registers.

Kanggo view data Spectral Band, mbisakake register 857 (ngganti nilai saka 0 kanggo 1) banjur view floating-point registers 1001-2440 (36 registers per sensor). For more information, see “Local Registers” on page 10.

For more information about the Spectral Band information, refer to the VT2 Vibration Spectral Band Configuration technical note (p/n b_4510565).

Nyetel Ambang Weker lan Weker
Nilai iki disimpen ing non-molah malih ndhaftar lokal supaya padha tetep liwat daya outage.

Temperature-The default temperature settings are 158 °F (70 °C) for warnings and 176 °F (80 °C) for alarms.

Temperature thresholds may be changed from the DXM Configuration Software, from the Banner CDS websitus, utawa saka sistem host sing disambungake.

Vibration-After baselining is complete, warning and alarm thresholds are set for each vibration characteristic on each axis automatically. To view those values, check registers 5181-5660 (12 registers per sensor). To adjust those thresholds, use registers 7001-7320 (8 registers per sensor). Triggering a new baseline returns these user-defined registers to zero.

Nyetel Ambang Nggunakake Piranti Lunak Konfigurasi

Nggunakake Piranti Lunak Konfigurasi DXM, sambungake menyang Kontroler DXM sing nganggo Pandhuan Aplikasi Getaran.
Go to the Tools > Register View layar.
- Temperature-The temperature warning and alarm thresholds are in registers 7681-7760 and are labeled NX_TempW or
  NX_TempA, where X is the Sensor ID.
- Vibration-The vibration warning and alarm thresholds are in registers 7001-7320 and are labeled User_NX_XVel_Warning or User_NX_XVel_Alarm, etc., where X is the Sensor ID.
Gunakake kolom tengen lan ketik register wiwitan kanggo ngganti lan nilai kanggo nulis menyang register.
Klik Write Registers.
Baleni langkah 3 lan 4 kanggo owah-owahan batesan tambahan.
Kanggo ngowahi nganti 40 batesan sekaligus, atur Jumlah ndhaptar ing ngisor ndhaptar wiwitan. Ketik nilai kanggo saben ndhaptar banjur klik Tulis Register yen wis rampung.
Kanggo bali nggunakake nilai baseline asli kanggo sensor tartamtu:
- Vibration- Set the user-defined register (7001-7320) back to 0.

Nyetel Ambang saka CDS Banner Websitus

Ing layar Dashboard, pilih Dashboard sing cocog sing digawe kanthi otomatis kanggo gateway sampeyan.
Ing Dashboard, klik lambang motor sing cocog kanggo aset sing pengin disetel batesan.
Klik View Item ing pituduh sing katon.
Ing ngisor grafik, ketik nilai ambang lan klik Nganyari.
Banner CDS nganyari setelan sistem ing wektu sabanjure Controller push menyang maya.
Scroll down within the tray that appears at the bottom of the screen and enter your desired values for the thresholds into the respective numeric fields
Klik Update.
Banner CDS updates the system settings the next time the gateway controller pushes to the cloud.
Baleni langkah iki kanggo saben ambang sensor.
Kanggo batesan geter, setel batesan bali menyang 0 kanggo bali nggunakake nilai baseline asli kanggo sensor tartamtu.

Nyetel Ambang saka Sistem Host sing Disambungake

Exampsistem inang bisa uga PLC utawa HMI.

Tulis nilai sing cocog menyang register ing ngendi x minangka ID Sensor.

Temperature-Value in °F or °C to registers 7680 + x for the temperature warning or 7720 + x for the temperature alarm.
Vibration-Write to the following registers.

Ndaftar	Katrangan
7000+(1) 9	Peringatan Kecepatan X-Axis
7001+(x1) 9	Weker Kecepatan X-Axis
7002+(x1) 9	Z-Axis Velocity Warning
7003+(- 1) 9	Z-Axis Velocity Weker
7004+(x1) 9	Peringatan Akselerasi X-Axis
7005+(x1) 9	Weker Akselerasi X-Axis
700 + (1) × 9	Peringatan Akselerasi Z-Axis
7007+(x1) 9	Weker Akselerasi Z-Axis

For the Vibration values, to return to using an original baseline value for a sensor, set the user defined register (7001-7320) back to 0.

Masker Weker
Warnings and alarms within the system are contained in a register for each sensor (up to 40 sensors) in local registers 201-240.
These alarm masks are automatically recognized by Banner CDS, making it straightforward to create alerts based on the alarm mask. However, acomplete breakdown is provided here for using this data in a PLC or other cloud system. The registers are labeled NXX VibMask where XX is the sensor number. The register value is a decimal form of an 18-bit binary number with a value of 0 or 1 because each sensor could have up to 18 wamings or alarms.

Velocity alerts-Nuduhake masalah motor frekuensi rendah kayata ora seimbang, misalignment, sikil alus, longgar, lsp.
High-Frequency Acceleration alerts-Indicate early bearing failure, cavitation, and high-side gear mesh, etc.
Acute alerts-Indicate quickly happening issues that occur after five consecutive (adjustable in register 853) running samples ndhuwur batesan.
Chronic alerts-Indicate a long-term failure based on a 100-point moving average of running samples ndhuwur batesan.

Topeng binar 18-bit dipérang kaya ing ngisor iki:

bit	Katrangan	Binary Mask
0	Warning X Ans- Acule Velgosy	(0/1) x 20
1	Warning-XAns- Acute Acceleravan (H. Freq)	(0/1) 21
2	Warning – 2 A’s Acure VegOLY	(0/1) 22
3	Warning – 2 Aus- Acure Acceleravon (H. Freq)	(0/1) 23
4	Αίαντι-Χλια Acule Velgary	(0/1) x24
5	Alan-XAG Acule Acceleravan (H. Freq)	(0/1) x25
6	Alan 2 Ans- Active Velocity	(0/1) x26
7	Alam Z Aws – Active Acceleration )iH grab(	(0/1) x27
8	Warning-XANs Chronic Velocity	(0/1)x28
9	Warning- XAws – Chronic Acceleration (H gab(	(0/1) 29
10	Warning- 2 Ais-Crone velocity	(0/1)210
11	Warning – 2 Aus – Cironic Acceleraugn (H. Freq)	(0/1)211
12	Alan-X Ana Chronic Velocлу	0/1(x212
13	Alarm – XANG- Chronic Acceleravan (H. Freq)	(0/1) 213
14	Alarm – Z Ans Chronic velocly	(0/1) x214
15	Waming Temperature (> 158°F or 70°C)	(0/1) x215
16	Waming Temperature (> 158°F or 70°C)	(0/1) x216
17	Alarm Temperature (> 176°F or 80°C)	(0/1) 217

18-bit register binar mask

AcuteX-VelWarn	AcuteK-AccelWarn	AcuteZ-VelWarn	AcuteZ-AccelWarn	AcuteZ-AccelWarn	AcuteX-AccelAlarm	AcuteZ-VelHarm	AcuteZ-AccelAlarm	Chronic X-10/Warn	Peringatan X-Accel kronis	ChronicZ-VelWarn	Peringatan Z-Accel kronis	ChronicX-VelAlam	ChronicX-Accel Alarm	Chronic Z-VelAlarm	Weker Z-Accel kronis	Temp Waming	Temp Alam
0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0

Daftar Topeng Vibe ditampilake ing bentuk desimal lan minangka jumlah petungan sing ditampilake ing kolom sisih tengen kanggo saben registrasi topeng Sensor. Elinga yen nilai luwih saka nol ing register 201 nganti 240 nuduhake bebaya utawa weker kanggo sensor tartamtu.

To know the exact waming or alarm, calculate the binary value from the decimal value, which can be done on the Banner CDS site or can be done with a PLC or HMI. Multiple warnings and alarms may trigger on an event depending on severity.

Register lokal

Panduan Aplikasi files are shared by Banner Solutions Kits. Some registers described as Solutions Kit functionality are only relevant for systems using the Banner Solutions Kits that use an HMI screen. The variable N represents the sensor ID 1-40.

Dokumen / Sumber Daya

BANNER DXMR90 Controller for Processing Machine Sensor [pdf] Pandhuan pangguna
DXMR90 Controller for Processing Machine Sensor, DXMR90, Controller for Processing Machine Sensor, Processing Machine Sensor, Machine Sensor

Referensi

Manual pangguna