BANNER DXMR90 Controller yeKugadzira Machine Sensor Mushandisi Wekushandisa

Zvivakwa zvemaindasitiri zvine mazana ezvinhu zvakakosha zvinotenderera zvakaita semotor, pombi, magiya mabhokisi, uye compressors. Kukundikana kusingatarisirwi kunoguma nekudhura kuderera.

Chishandiso chehutano chekutarisa (EHM) chekudzivirira chekugadzirisa mhinduro chinoshandisa muchina kudzidza kuona kana midziyo ichidarika pre-yakatsanangurwa paramita, zvichikonzera:

Increased Uptime-Eliminate unplanned shutdowns by continuously monitoring up to 40 assets with a single system

Reduced Maintenance Cost-Repair prior to failure or extensive collateral damage
Effective Maintenance/Parts Scheduling-Plan for labor and spare parts

Ease of Use-Reduce installation costs and eliminate complexity of traditional data analysis
Improved Asset Selection-Use data to analyze root cause and reliability

IIOT-Review real-time chenjedzo kuitira zvirinani kuita sarudzo uye kure kure manejimendi asset

VIBE-IQ® By Banner Engineering Corp:

Inotarisisa mota yega yega uchishandisa muchina kudzidza algorithm kune yekutanga kukosha uye kuseta yekudzora miganho yekuzivisa ine mashoma ekupedzisira-mushandisi kusangana.
Ramba uchitarisa RMS Velocity (10-1000Hz), RMS yakakwira-frequency Acceleration (1000-4000Hz), uye tembiricha pamidziyo inotenderera uchishandisa Banner's Wireless vibration/temperature sensor.

Inoona kana mota dziri kushanda kana kuti kwete uye dzinongoshandisa iyo inomhanya data rekutanga uye kunyevera
Inounganidza data yekufamba uye kuongorora; script inotsanangura acute maringe nenyaya dzisingaperi

Sends data and alerts to the host controller or to the cloud for lloT connectivity

Iyi Banner mhinduro inotarisisa mazinga evibration pazvinhu zvinotenderera zvinova mhedzisiro ye:

Zvinhu zvisina mwero/zvisina kurongeka
Loose or wom components

Zvisizvo zvinotyairwa kana kuiswa zvikamu
Over-tembiricha mamiriro

Kukundikana kwekutanga kubereka

Mamiriro ekushandisa uye Mabhenefiti

Kuenderera mberi Vibration Monitoring	Monitor vibration data on up to 40 assets sensing X and Z axis RMS Velocity and high-frequency RMS Acceleration RMS Velocity is indicative of general rotating machine health (unbalance, misalignment, looseness) and high-frequency RMS Acceleration is indicative of early bearing wear
Self-Leaming Baseline and Threshold	Dzivirira vashandisi kubva pakugadzira mabhesi kana maalarm nekushandisa muchina kudzidza algorithms kugadzira yekutanga yekutanga kuverenga uye yambiro / alarm zvikumbaridzo zvemota yega yega.
Acute and Chronic Alarms	Alarms and Waning are generated for both acute and chronic conditions for each motor. Acute thresholds indicate a short-term condition such as a motor jam or stall that crosses the threshold rapidly. Chronic thresholds use a multi-hour moving average of the vibration signal to indicate a long-term condition such as a wearing/falling bearing or motor.
Kupisa Maaramu	Imwe neimwe vibration sensor inotarisisawo tembiricha uye kutumira alarm kana chikumbaridzo chapfuudzwa.
Advanced Data	Yakawedzerwa data yekuongorora yepamberi inowanikwa seSpectral Band Velocity data, Peak Velocity, Kurtosis, Crest factor, Peak Kuwedzera, nezvimwe.
SMS Text and Email Alerts	Generates email alerts based on individual wamings and/or alarms when used with Banner Cloud Data Services.
Cloud Moni to ring	Sunda data kune Cloud Webserver kana PLC kuburikidza neLAN kure viewkucherekedza, kunyevera, uye kutema matanda.

Solution Zvikamu

Model	Tsanangudzo
QM30VT2	Banner Vibration uye Temperature Sensor ine RS-485 kutaurirana
DXMR90-X1	Industrial controller ine ina Modbus ports

Gwaro iri rinoratidza maitiro ekuisa ma sensors, kubatanidza kune yako controller, uye kurodha XML yakafanorongwa file and script for up to 40 vibration sensors. The XML file zvinongoda zvimwe zvigadziriso zvidiki kuti zvigadziriswe kune chero saiti.

Mounting Options

Aya anotevera ekukwirisa sarudzo akanyorwa kubva kune isingashande kusvika kune yakanyanya kushanda. Mune zvese zvinokwirisa sarudzo, ita shuwa kuti hapana kufamba kwesensor nekuti izvi zvinoguma neruzivo rusina chokwadi kana shanduko kune data-yakarenda nguva.

Follow Banner’s Vibration Monitoring Sensor Installation Guide (p/n b_4471486) for proper sensor installation help.

Model	Bracket	Tsanangudzo Yekushandisa
BWA-QM30-FMSS Flat magnet sensor bracket		Highly flexible and reusable, flat magnetic mount for larger diameter surfaces or flat surfaces.
BWA-QM30-CMAL Curved surface magnet bracket		Curved surface magnet mounts are best suited to smaller curved surfaces. Ensure you have positioned the sensor in the correct direction for the strongest mount. Offers flexibility for future sensor placement.
BWA-QM30-F TAL Center mounting bracket, 1/4-28 x 1/2-inch screw mount (ships with sensor)		Flat bracket is permanently epoxied to the motor and the sensor is screwed to the bracket (very effective) or the flat bracket is screwed to the motor and sensor (mast effective). Ensures the best sensor accuracy and frequency response. Recommend epoxy designed for accelerometer mounting: Loctite Depend 330 and 7388 activator
BWA-QM30CAB-MAG		Cable management bracket
BWA-QM30-CEAL		Notched aluminum bracket for curved surfaces permanently epoxied to mator and sensor screwed to bracket.
BWA-QM30-FSSSR		Flat surface rapid release stainless steel bracket; circular with a center screw for mounting the bracket to the motor and aside set-screw for quick release mounting of the sensor to the bracket.
BWA-QM30-FSALR		Flat surface rapid-release aluminum bracket; circular with a center screw for mounting the bracket to the motor and a side set-screw for quick-release mounting of the sensor to the bracket.

Kugadziridza Mirayiridzo

Tevedza aya matanho ekutanga kugadzirisa yako system.

Rodha gadziriro files (see “Load the Configuration Files” on page 3).

Set the sensor’s ID (see “Set the Sensor ID” on page 3).
Install the vibration sensor (see “Install the Vibration Sensor” on page 4).

Gadzirisa iyo XML file (ona "Gadzirisa iyo XML File” papeji 4). This is an optional step that depends upon your specific network requirements.
Set up the Ethernet connection (see “Set Up the Ethernet Connection” on page 5).
Verify that your Cloud Push Interval has been set to None.

Turn on the sensors in the local registers (see “Turn on Sensors in Local Registers” on page 5).
Sevha uye uise zvigadziriso file (ona "Chengetedza uye Urodze iyo Configuration File” papeji 6).

Configure the BannerCDS account (see “Push Information to BannerCDS” on page 6).

Rodha iyo Configuration Files

Kuti ugadzirise sisitimu kune chaiyo application, ita mamwe magadzirirwo ekutanga kune template files. Kune maviri fileinokwidzwa kuDXM:

Iyo XML file inoseta iyo DXM yekutanga kumisikidzwa
The Script Basic file reads vibration data, sets the thresholds for warnings and alarms, and organizes the information in logical and easy-to-find registers in the DXм

Kurodha uye kugadzirisa izvi files, shandisa Banner's DXM Configuration Software (vhezheni 4 kana nyowani) uye iyo Vibration Monitoring. files inowanikwa kuburikidza mune ma link ari pazasi.

Verify you have bound the radios, conducted a site survey, and set up the sensor IDs.
Isa masensa.
Masensor anotanga otomatiki kugadzika mushure mekunge aiswa uye akabatana neDXM. Dzivisa kuzununguka kusingaenderane kubva pakumisikidzwa mushure mekunge waisa zvigadziriso file.
Dhawunirodha pre-yakagadzirirwa files kubva kune iyo DXMR90 yakatevedzana peji kana QM30VT sensor yakatevedzana peji pa www.vamerengarth.com.
Bvisa ZIP files mune folda pakombuta yako. Cherechedza nzvimbo iyo files vakaponeswa.
Connect the DXM, via the USB cable supplied with the DXM or ethernet cable, to a computer containing the DXM Configuration Software or download the software and install it on a computer.
Tanga software uye sarudza iyo chaiyo DXM modhi.
PaDXM Configuration Software: Enda ku File, Open and select R90 VIBE-IQ XML file.
Batanidza software kuDXM.
- a. Go to Device, Connection Settings.
- b. Sarudza TCP/IP.
- c. Isa iyo chaiyo IP kero yeDXM.
- d. Dzvanya Connect.

Go to the Settings> Scripting screen and click Upload file. Sarudza iyo DXMR90 VIBE-IQ script file (.sb).
Enda ku File > Save to save the XML file. Sevha iyo XML file chero nguva iyo XML yakashandurwa. Iyo DXM Configuration Software HAIZVI chengeta otomatiki.

Seta iyo Sensor ID

Usati wagadzirisa masensa, sensor yega yega inofanirwa kunge iine Modbus ID yakapihwa kwairi. Sensor Modbus IDs dzinofanirwa kunge dziri pakati pe1 uye 40.

Imwe neimwe sensor ID inoenderana nenhamba dze sensor dzemunhu mumarejista eDXM. Sensor IDs haifanirwe kupihwa mukurongeka asi Banner inokurudzira kugovera ma sensors ako mune reverse order, kutanga neyekupedzisira sensor musystem yako.

Kugovera ma sensor ID kuburikidza neDXM Configuration Software, tevera matanho aya.

Apply power to the DXMR90 Controller and connection to your Ethernet network.

Connect your QM30VT2 sensor to port 1 of the DXMR90 Controller
Pakombuta yako, vhura iyo DXM Configuration Software uye sarudza iyo DXMR90x kubva mumuenzaniso wekudonhedza pasi.
Skena network yako yeDXMs uye uone yako DXMR90's IP kero. Dzvanya Connect.
Kana uri kuisa fekitori preset DXMR90, iyo DXM inofanira kuva yakagadziriswa IP kero ye192.168.0.1. Ungangoda kubatanidza komputa yako zvakananga kuDXMR90 kuti ugadzirise DHCP usati waenderera.

After connecting to the DXMR90, go to the Tools > Register View skrini.
Muchikamu cheKuverenga/Kunyora Kwakabva uye Fomati, sarudza zvinotevera:
- Register Source: Remote Device
- Port: 1 (or the port your sensor is connected to)
- Sevha ID: 1
  Modbus ID 1 ndiyo fekitori default ID yeQM30VT2. Kana sensor yako yakatogadziriswa zvakare munguva yakapfuura, ndapota isa iyo kero nyowani pasi peServer ID. Kana iwe usingazivi ID uye usingaiwane pasi pe1, shandisa Sensor configuration software zvakananga ne sensor.
Shandisa iyo Read Registers chikamu kuti uverenge Rejisa 6103 ye sensor. Nyoresa 6103 inofanira kunge iine 1 nekukasira.

Shandisa iyo Nyora Zvinyorwa chikamu kuti uchinje iyo Sensor ID. Banner inokurudzira kuti utange neyekupedzisira sensor mune yako system uye shanda nzira yako yekudzokera ku1.

To assign the sensor’s slave ID using the Sensor Configuration Software: Use the Sensor Configuration Software and the BWA-UCT-900 cable accessory to connect the VT2 sensor to the computer. Follow the instructions in the Sensor Configuration Software Instruction Manual (p/n 170002) to assign the Sensor Modbus ID to a value between 1 through 40.

Isa iyo Vibration Sensor

Kunyatso kukwidza iyo vibration sensor pamota kwakakosha kuunganidza kuverenga kwakanyanya. Pane zvimwe zvinotariswa kana zvasvika pakuisa iyo sensor.

Align the vibration sensor’s x-and z-axes. The vibration sensors have an x- and z-axis indication on the face of the sensor. The z-axis goes in a plane through the sensor while the xaxis goes horizontally. The sensor can be installed flat or vertically.
- Flat installation-Align the x-axis in line with the motor shaft or axially and the z-axis is going into/through the motor.
- Vertical installation-Align the z-axis so it is parallel with the motor shaft and x-axis is orthogonally vertical to the shaft.

Isa iyo sensor sepedyo nekutakurwa kwemota sezvinobvira.

Kushandisa chivharo chevhavha kana nzvimbo iri kure nekutakura kunogona kukonzera kuderedzwa kwechokwadi kana kugona kuona humwe hunhu hwekuzunguza.

Mhando yekukwira inogona kukanganisa mhedzisiro ye sensor.

Directly screwing or epoxying a bracket to a motor provides permanent installation of the bracket to which the sensor can be attached. This more rigid mounting solution ensures some of the best sensor accuracy and frequency response, butis not flexible for future adjustments.

Magnets are slightly less effective but provide more flexibility for future adjustments and faster installation. Magnet mounts are susceptible to accidental rotation or change in the sensor location if an outside force bumps or moves the sensor. This can cа lead to a change in the sensor information that differs from the time-trended data from the precious location.

Gadzirisa iyo XML File

Iri idanho rekuita sarudzo.

Within the configuration software, go to the Local Registers> Local Registers in Use screen.
Registazve mazita emidziyo inotariswa.
- a. On the Local Registers> Local Registers in Use screen, to go the Edit Register section near the bottom of the screen.
- b. Munzvimbo yeZita, isa zita rerejista remidziyo yako inotariswa.
- c. Nekuti kune marejista mashanu pane inotariswa asset, kopi uye unamate mazita ekubudirira. (N1 = Sensor ID 11, N2 = Sensor ID 12, … N40 = Sensor ID 50).
Kutaridza mota yedata data, yambiro, uye maaramu paBanner CDS website, change the Cloud settings to Read for each monitored assefs information (velocity, acceleration, alert mask, etc.) that you would like to appear on the website.

Marejista anonyanya kutumirwa kugore atove nemvumo dzawo dzegore. Kutumira mamwe marejista kana kuderedza huwandu hwemarejista ari kutumirwa kana uri kushandisa asingasviki makumi mana masensa, shandura mvumo yegore.
- a. Pane iyo Modify Multiple Registers chidzitiro, sarudza Set mune yekudonha-pasi rondedzero padivi pe Cloud marongero.
- b. Mukudonhedza pasi kweMafu, sarudza Verenga kana Hapana kuti udzime rejista.
- c. Isa iyo Yekutanga Rejista uye Yekupedzisira Rejista yeboka remarejista anoda kuchinjwa.
- d. Dzvanya Modify Registers kuti upedze kugadzirisa.

Yakajairwa rejista yegore mvumo inoratidzwa muNzvimbo Yekunyoresa tafura pakupera kwegwaro iri.

Gadzira iyo Ethernet Connection

Iyo DXMR90 yakagadzirirwa kusundira data kune a webserver kuburikidza neEthernet push. Tevedza nhanho idzi kuseta iyo Ethernet yekubatanidza kune makore masevhisi.

PaRejista Yenzvimbo muKushandisa skrini, isa iyo Kukosha Rudzi rwerejista 844 kuConstant uye kukosha kwe1 kugonesa iyo data kusunda.
Kana iyo DXM ichisundira kune gore webserver, gadzira iyo push interface.
- a. Enda kune Zvirongwa> Cloud Services skrini.
- b. Kubva pane Network Interface yekudonha-pasi runyorwa, sarudza Ethernet.
Set the Cloud Push Interval to None
Runyoro rwakabatana neizvi file inotsanangura maminitsi mashanu ekusundidzira mukati mukati kuitira kuti zviitike pakarepo mushure mesample of the sensors. If you define the Cloud Push Interval here as well,you will be pushing too much information to your account.

Batidza maSensors muMarejista eNharaunda

To turn on the sensors, set the Node Select registers (7881-7920) to the DXMR90 Port Number of the sensor. By default, only Sensor 1 (ID 1) is set to a 1 to avoid long timeouts of other systems not on the system. Setting the register back to 0 tells the system the sensor is OFF and data won’t be collected.

For example, if you have five sensors connected to port 1 of the DXMR90 and five sensors connected to port 2 of the DXMR90, set registers 7881-7885 to 1 and registers 7886-7890 to 2. Set all other registers to 0 to indicate those sensors are not used in the system.

These registers also indicate to the Vibe-IQ application which sensor data should be pushed to the BannerCDS cloud. The application uses group pushing to optimize bandwidth and avoid pushing blank registers for unused sensors in the system. Because of register constraints, sensors 31-35 and 36-40 are grouped. If you have 36 sensors, you will push registers for all 40. The Banner CDS application automatically
hides empty registers. The registers can be written to from a PLC.

Dzokorora matanho aya chero nguva sensor inowedzerwa kana kubviswa kubva kuhurongwa.

Mushure meiyo DXM reboot, mirira imwe kusvika maminetsi maviri.
From the DXM Configuration Software: Go to the Tools > Register View skrini.

In the Write Registers section, set the starting register to a value between 7881 and 7920 to turn on the sensors used in the sys tem.
Isa Nhamba yeRejista ku40 kuti uvaone vese kamwechete.
Pinda 0 kudzima sensor uye isa iyo DXMR90 port nhamba ye sensor (1, 2, 3, kana 4) kuibatidza.
Dzvanya Nyora marejista kuti unyore shanduko dzako kuDXM.

Sevha uye Isa iyo Configuration File

Mushure mekuita chero shanduko pakugadzirisa, unofanira kuchengetedza kugadzirisa files kune komputa yako, wobva waisa kune mudziyo.

Shanduko kuXML file hadzina kuchengetwa otomatiki. Sevha gadziriso yako file usati wabuda chishandiso uye usati watumira iyo XML file kune mudziyo kudzivirira kurasikirwa nedata. Kana ukasarudza DXM > Tumira XML Configuration kuDXM usati wachengeta gadziriro file, software yacho inokukurudzira kuti usarudze pakati pekuchengetedza iyo file kana kuramba usina kuchengetedza file.

Sevha iyo XML gadziriso file kune hard drive yako nekuenda ku File, Save As menu.

Enda kuDXM> Tumira XML Configuration kuDXM menyu.
- Kana Chiratidziro cheMamiriro Ekushandisa chiri chitsvuku, vhara uye tangazve DXM Configuration Tool, buditsa uye batanidza zvakare tambo uye batanidza DXM kune software.
- Kana iyo Application Status chiratidzo yakasvibira, iyo file upload yapera.
- Kana iyo Chikumbiro Status chiratidzo chiri grey uye iyo yegirini mamiriro bar iri kufamba, iyo file kutamiswa kuri kuitika.

Mushure me file kutamisa kwapera, chishandiso chinotangazve uye chotanga kumhanyisa gadziriso nyowani.

Sunda Ruzivo kune BannerCDS

Iyo DXMR90 inogona kubatana kune iyo Web kuburikidza neEthernet kana yemukati sero module. Iyo controller inosundidzira data kubva kuDXMR90 kuti ichengetwe uye kuratidzwa pa website.

Iyo Banner chikuva chekuchengetedza uye chekutarisa system data ndeye https://bannercds.com. The Banner Cloud Data Services websaiti inogadzira otomatiki zvemukati dashboard application iyo inogarwa muDashboard. Yekuzivisa neemail inogona kugadzirwa uchishandisa iyo Alarms skrini.

Kusundira data kune gore, shandura rejista 844 kune imwe (1).

Kuti uwane rumwe ruzivo nezve kugadzira maakaundi nekushandisa iyo Banner Cloud Data Services (CDS) system, ndapota tarisa kune Banner CDS Quick Start Guide (p/n 201126).

Gadzira Gedhi Idzva

Mushure mekupinda muBanner Cloud Data Services webnzvimbo, iyo Overview skrini inoratidza. Tevedza matanho aya kuti ugadzire saiti itsva yekutarisa.

Dzvanya paNew Gateway (pakona yekurudyi yeOverview skrini).
Gadzira Gedhi nyowani yega yega DXM Controller inotumira data kune web server.
A New Gateway kukurumidza inooneka.
Verify Traditional inosarudzirwa iyo Gateway Type.

Isa Zita reGate.
Sarudza Kambani kubva pane yekudonha-pasi runyorwa.
Kopa iyo Gateway ID nhamba iri mukati mehwindo rekukurumidza kune clipboard yekombuta yako.
Iyo Gateway ID nhamba yakagadzirwa ne web server ndiyo inodiwa parameter mukugadzirisa kweDXM. Iyo Gateway ID ndiyo kero webserver inoshandisa kuchengetedza iyo data yakasundirwa kubva kuDXM.

Click Submit to close the prompt window

Gadzirisa iyo DXM kuti Usundire Ruzivo kune Cloud

ZVINOKOSHA: Ita not adjust the Cloud Push Interval. The push frequency is controlled by the script. Adjusting the cloud push interval through this configuration may result in excessive amounts of data being pushed to Banner CDS.

Mukati meDXM Configuration Software, enda kuRejista Yenzvimbo muKushandisa skrini.

Set the Value Typeof register 844 to Constant and a value of 1 to enable the data push.
Go to the Settings, Cloud Services screen.
Seta iyo Server zita/IP kuti push.bannercds.com.

Mu Web Sevha chikamu, namira iyo Gateway ID yakakopwa kubva kuBannerCDS yekumisikidza skrini mundima yakakodzera.
Shandisa iyo File > Save menu to save the XML file kune hard drive yako.
Send the updated XML to the DXM Controller using the DXM, Send XML Configuration to DXM menu.

Isa iyo XML Configuration File ku Website

Kurodha XML gadziriso file ku websaiti, tevera mirairo iyi.

PaBannerCDS websaiti, sarudza Magedhi paKupfuuraview skrini.
Pamutsetse unoratidza Gateway yako, tinya Details pazasi View.

Sarudza Edit Gateway.
Iyo Edit Gateway kukurumidza inooneka.
Dzvanya Sarudza File pasi peGadziridza XML.
Sarudza iyo file iyo ichangobva kuvandudzwa kuDXM uye tinya Vhura.
Mushure meiyo XML file inoiswa mu webserver, uye webserver inoshandisa mazita ekunyoresa uye zvigadziriso zvinotsanangurwa mukugadzirisa file. Iyo yakafanana XML kumisikidzwa file ikozvino yakatakurwa pane ese ari maviri DXM uye iyo Website. Pashure penguva yakati, iyo data inofanira kuonekwa pane website.

To view iyo data kubva pachiratidziro cheGedhi, tinya pane Details link kune yega yega Gateway.
Iyo Gateway Details skrini inonyora iyo Sensor zvinhu uye default maAlarms eiyo gedhi. Unogona view iyo yega rejista ruzivo nekusarudza MaRejista.

Completing these steps creates continuity between the Gateway created on the websaiti ine DXM inoshandiswa mumunda. Iyo DXM inosundira data kune iyo websaiti, inogona kuva viewed chero nguva.

Mamwe Mashoko

Kutanga injini

Iyo script inosanganisirwa negwaro iri rinoshandisa mazana matatu ekutanga anomhanyisa data mapoinzi (mushandisi anochinjika nekuchinja rejista 300) yemota kuburitsa baseline uye manhamba ekuona yambiro uye alarm pachikumbaridzo.

Gadzira nheyo itsva kana shanduko huru inoitwa kumotokari kana vibration sensor, kusanganisira kuita kugadzirisa kunorema, kufambisa sensor, kuisa motokari itsva, nezvimwewo. Izvi zvinovimbisa kuti hurongwa huri kushanda nenzira yakarurama sezvinobvira. Kugadzirisazve mota kunogona kuitwa kubva kuDXM Configuration Software, kubva kuBanner CDS websaiti, kana kubva kune yakabatana host system.

Baseline mota Ichishandisa iyo DXM Configuration Software

Go to the Local Registers > Local Registers in Use screen.
Shandisa miseve kusarudza Registers.
The registers are labeled NX_ Baseline (where X is the sensor number you want to baseline).
Sarudza rejista yakakodzera kuti uise patsva uye tinya Enter.

Change the value to 1,then click Enter three times.
Iko reset regisheni kukosha inodzokera ku zero mushure mekutanga kwapera.

Baseline Motokari kubva kuBanner CDS Website

PaChidzitiro cheDashboard, sarudza Dashboard rakakodzera iro rakangosikirwa gedhi rako

Mukati meDashboard, tinya pane yakakodzera mota icon kune iyo asset yaungade kutanga.
Dzvanya View Chinhu chiri mukati mekukurumidza kunoonekwa.
Skroka pasi mukati metireyi inoonekwa pazasi pechidzitiro, wobva wadzvanya Baseline switch to ON.
Izvi zvinodzima otomatiki mushure mekutanga kwapera.

Dzokorora matanho aya kune imwe neimwe sensor inoda kuve yakavakirwa.

Baseline Mota kubva kune Yakabatana Host System
Example host system inogona kunge iri PLC kana HMI.

Determine the sensor number X, where X is the sensor number 1-40 (sensor ID 11-50) to be re baselined.

Nyora kukosha kwe1 kunyoresa 320 + X.

Sensor Connection Status

The system tracks the connection status of a sensor. If a sensor times out, the sensor is put into a” status error” state and is only checked once every four hours untilafter the system receives a good reading during one of the four-hour intervals.

Sensonzi inogona kunge iine chikanganiso chechimiro kana chiratidzo cheredhiyo chadzikira uye chichida kugadziriswa kana simba redhiyo ratadza (sekuda bhatiri idzva). Mushure mekunge nyaya yagadziriswa, tumira 1 kuSensor Discovery Local Register kumanikidza sisitimu kuti itarise masensa ese ari muhurongwa. Iyo sisitimu inotarisa ipapo masensa ese pasina kumirira iyo inotevera maawa mana. Iwo marejista echimiro uye sensor kuwanikwa ndeaya:

Sensor Connection Status-Local Registers 281 through 320
Sensor Discovery-Local Register 832 (changes to 0 when complete, but can take 10 to 20 seconds)

Viewing Run FlagsIyo vibration yekutarisa mhinduro zvakare inoteedzera kana mota ichimhanya. Iyi ficha inogona kushandisa mamwe maitiro ekuita kuteedzera pa/kudzima kuverenga kana kufungidzira mota inomhanya nguva. To view ruzivo urwu pa web, shandura kushuma kwegore uye mvumo.

Marejista anotevera anoshandiswa kuratidza kana seample yaona kuti mota yaimhanya kana kuti kwete.

Motor Run Flag On/Off (0/1)-Local Registers 241 through 280

Kugadzirisa iyo Sample Rate
Iyo DXMR90 mhinduro ine waya inogona kutsigira nekukurumidza sampling mitengo pane isina waya mhinduro. The default sampchiyero cheR90 mhinduro ndeye 300 seconds (5 maminitsi). The sample rate inodzorwa nerejista 857. Nokuda kwekuita kwakanakisisa:

Do not seta sample reti isingasviki 5 masekonzi, zvisinei kuti mashoma ma sensors ari mu network yako.
Seta yako sample chiyero kwemasekonzi maviri kune imwe neimwe sensor mune yako system, anosvika makumi matatu nemashanu masekonzi kana gumi nemashanu sensors.
Kune anopfuura gumi neshanu sensors, shandisa 15-sekondi shoma sample rate.

Yepamusoro Diagnostic Vibration Data

The MultiHop Vibration monitoring system includes access to additional advanced diagnostic data is available that is not available with the Performance radio system. The added characteristics are based in the two large frequency bands from 10 Hz to 1000 Hz and 1000 Hz to 4000 Hz and include Peak Acceleration (1000-4000 Hz), Peak Velocity Frequency Component(10-1000 Hz), RMS Low Frequency
Acceleration(10-1000 Hz), Kurtosis (1000-4000 Hz) and Crest Factor (1000-4000 Hz).

There are five additional characteristics from each axis for a total of 10 total registers per sensor. This data is available in registers 6141- 6540 as shown in “Local Registers” on page 10.

In addition to the additional large band registers above, the system may collect Spectral Band data: RMS Velocity, Peak Velocity, and Velocity Peak Frequency components from each of three bands that are generated from Speed Inputs. The three bands center around the 1x, 2x, and 3x-10x running speeds entered in Hz into the DXM Local Registers 6581-6620 (one register for each sensor). NOTE: Speed cannot be entered any faster than once per hour to these registers.

To view iyo Spectral Band data, gonesa rejista 857 (shandura kukosha kubva pa0 kuenda ku1) ipapo view floating-point registers 1001-2440 (36 registers per sensor). For more information, see “Local Registers” on page 10.

For more information about the Spectral Band information, refer to the VT2 Vibration Spectral Band Configuration technical note (p/n b_4510565).

Kugadzirisa Yambiro uye Alarm Threshold
Hunhu uhu hunochengetwa mumarejista emuno asingashanduke kuitira kuti arambe ari kuburikidza nesimba outage.

Temperature-The default temperature settings are 158 °F (70 °C) for warnings and 176 °F (80 °C) for alarms.

Temperature thresholds may be changed from the DXM Configuration Software, from the Banner CDS websaiti, kana kubva kune yakabatana host system.

Vibration-After baselining is complete, warning and alarm thresholds are set for each vibration characteristic on each axis automatically. To view those values, check registers 5181-5660 (12 registers per sensor). To adjust those thresholds, use registers 7001-7320 (8 registers per sensor). Triggering a new baseline returns these user-defined registers to zero.

Gadzirisa ma Threshold Uchishandisa iyo Configuration Software

Uchishandisa iyo DXM Configuration Software, batanidza kune DXM Controller inomhanyisa Vibration Chikumbiro Chekutungamira.
Go to the Tools > Register View skrini.
- Temperature-The temperature warning and alarm thresholds are in registers 7681-7760 and are labeled NX_TempW or
  NX_TempA, where X is the Sensor ID.
- Vibration-The vibration warning and alarm thresholds are in registers 7001-7320 and are labeled User_NX_XVel_Warning or User_NX_XVel_Alarm, etc., where X is the Sensor ID.
Shandisa kona yekurudyi uye isa rejista yekutanga kuti uchinje uye kukosha kwekunyorera kurejista.
Dzvanya Nyora Zvinyorwa.
Dzokorora nhanho 3 uye 4 kuti chero zvikumbaridzo zvishanduke.
Kuti ugadzirise kusvika ku40 zvikumbaridzo panguva, gadzirisa Nhamba yemarejista pasi perejista yekutanga. Isa kukosha kwerejista yega yega uye tinya Nyora Marejista kana wapedza.
Kudzokera pakushandisa kukosha kwekutanga kweimwe sensor:
- Vibration- Set the user-defined register (7001-7320) back to 0.

Gadzirisa Threshold kubva kuBanner CDS Website

PaChidzitiro cheDashboard, sarudza Dashboard rakakodzera iro rakangosikirwa gedhi rako.
Mukati meDashboard, tinya pane yakakodzera mota icon kune iyo asset yaungade kugadzirisa zvikumbaridzo.
Dzvanya View Chinhu chiri mukati mekukurumidza kunoonekwa.
Pazasi pemagirafu, isa kukosha kwezvikumbaridzo uye tinya Kwidziridzo.
Iyo Banner CDS inogadziridza masisitimu ehurongwa nguva inotevera iyo Controller inosundira kugore.
Scroll down within the tray that appears at the bottom of the screen and enter your desired values for the thresholds into the respective numeric fields
Click Update.
Banner CDS updates the system settings the next time the gateway controller pushes to the cloud.
Dzokorora matanho aya kune yega yega sensor pachikumbaridzo.
Kune zvikumbaridzo zvekuzunguza, isa chikumbaridzo kumashure ku0 kuti udzoke kushandisa iyo yekutanga kukosha kweiyo imwe sensor.

Gadzirisa maThresholds kubva kune Yakabatana Host System

Example host system inogona kunge iri PLC kana HMI.

Nyora kukosha kwakakodzera murejista uko x iri Sensor ID.

Temperature-Value in °F or °C to registers 7680 + x for the temperature warning or 7720 + x for the temperature alarm.
Vibration-Write to the following registers.

Register	Tsanangudzo
7000+(1) 9	X-Axis Velocity Yambiro
7001+(x1) 9	X-Axis Velocity Alarm
7002+(x1) 9	Z-Axis Velocity Yambiro
7003+(- 1) 9	Z-Axis Velocity Alarm
7004+(x1) 9	X-Axis Yekumhanyisa Yambiro
7005+(x1) 9	X-Axis Acceleration Alarm
700 + (1) × 9	Z-Axis Yekumhanyisa Yambiro
7007+(x1) 9	Z-Axis Acceleration Alarm

For the Vibration values, to return to using an original baseline value for a sensor, set the user defined register (7001-7320) back to 0.

Alarm Masks
Warnings and alarms within the system are contained in a register for each sensor (up to 40 sensors) in local registers 201-240.
These alarm masks are automatically recognized by Banner CDS, making it straightforward to create alerts based on the alarm mask. However, acomplete breakdown is provided here for using this data in a PLC or other cloud system. The registers are labeled NXX VibMask where XX is the sensor number. The register value is a decimal form of an 18-bit binary number with a value of 0 or 1 because each sensor could have up to 18 wamings or alarms.

Velocity alerts-Ratidza yakaderera-frequency mota nyaya dzakadai sekusagadzikana, kusarongeka, tsoka yakapfava, kusununguka, nezvimwe.
High-Frequency Acceleration alerts-Indicate early bearing failure, cavitation, and high-side gear mesh, etc.
Acute alerts-Indicate quickly happening issues that occur after five consecutive (adjustable in register 853) running sampzvishoma pamusoro pezvikumbaridzo.
Chronic alerts-Indicate a long-term failure based on a 100-point moving average of running sampzvishoma pamusoro pezvikumbaridzo.

Iwo 18-bit mabhinari masiki akaputswa sezvizvi:

Bit	Tsanangudzo	Binary Mask
0	Warning X Ans- Acule Velgosy	(0/1) x 20
1	Warning-XAns- Acute Acceleravan (H. Freq)	(0/1) 21
2	Warning – 2 A’s Acure VegOLY	(0/1) 22
3	Warning – 2 Aus- Acure Acceleravon (H. Freq)	(0/1) 23
4	Αίαντι-Χλια Acule Velgary	(0/1) x24
5	Alan-XAG Acule Acceleravan (H. Freq)	(0/1) x25
6	Alan 2 Ans- Active Velocity	(0/1) x26
7	Alam Z Aws – Active Acceleration )iH grab(	(0/1) x27
8	Warning-XANs Chronic Velocity	(0/1)x28
9	Warning- XAws – Chronic Acceleration (H gab(	(0/1) 29
10	Warning- 2 Ais-Crone velocity	(0/1)210
11	Warning – 2 Aus – Cironic Acceleraugn (H. Freq)	(0/1)211
12	Alan-X Ana Chronic Velocлу	0/1(x212
13	Alarm – XANG- Chronic Acceleravan (H. Freq)	(0/1) 213
14	Alarm – Z Ans Chronic velocly	(0/1) x214
15	Waming Temperature (> 158°F or 70°C)	(0/1) x215
16	Waming Temperature (> 158°F or 70°C)	(0/1) x216
17	Alarm Temperature (> 176°F or 80°C)	(0/1) 217

18-bit kunyoresa binary mask

AcuteX-VelWarn	AcuteK-AccelWarn	AcuteZ-VelWarn	AcuteZ-AccelWarn	AcuteZ-AccelWarn	AcuteX-AccelAlarm	AcuteZ-VelHarm	AcuteZ-AccelAlarm	Chronic X-10/Warn	Chronic X-Accel Yambiro	ChronicZ-VelWarn	Chronic Z-Accel Yambiro	ChronicX-VelAlam	ChronicX-Accel Alarm	Chronic Z-VelAlarm	Chronic Z-Accel Alarm	Temp Waming	Temp Alam
0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0

Iyo Vibe Mask Rejista inoratidzira muchimiro chedesimali uye ndiwo huwandu hwemaverengero anoratidzwa mumutsara wekurudyi kune yega yega Sensor's mask register. Ziva kuti chero kukosha kwakakura kudarika zero mumarejista 201 kusvika 240 inoratidza yambiro kana alarm yeiyo sensor.

To know the exact waming or alarm, calculate the binary value from the decimal value, which can be done on the Banner CDS site or can be done with a PLC or HMI. Multiple warnings and alarms may trigger on an event depending on severity.

Local Registers

The Applications Guide files are shared by Banner Solutions Kits. Some registers described as Solutions Kit functionality are only relevant for systems using the Banner Solutions Kits that use an HMI screen. The variable N represents the sensor ID 1-40.

Zvinyorwa / Zvishandiso

BANNER DXMR90 Controller for Processing Machine Sensor [pdf] Bhuku reMushandisi
DXMR90 Controller for Processing Machine Sensor, DXMR90, Controller for Processing Machine Sensor, Processing Machine Sensor, Machine Sensor

References

User Manual