Kidhibiti cha BANNER DXMR90 cha Kuchakata Mwongozo wa Mtumiaji wa Kihisi cha Mashine

Usuli na Thamani

Vifaa vya viwandani vina mamia ya mali muhimu zinazozunguka kama vile injini, pampu, sanduku za gia na vibambo. Kushindwa bila kutarajiwa husababisha kupungua kwa gharama kubwa.

Suluhu ya matengenezo ya kuzuia ya ufuatiliaji wa afya ya vifaa (EHM) hutumia ujifunzaji wa mashine kutambua wakati mali inapozidi vigezo vilivyobainishwa awali, hivyo kusababisha:

• Increased Uptime-Eliminate unplanned shutdowns by continuously monitoring up to 40 assets with a single system
• Reduced Maintenance Cost-Repair prior to failure or extensive collateral damage
• Effective Maintenance/Parts Scheduling-Plan for labor and spare parts
• Ease of Use-Reduce installation costs and eliminate complexity of traditional data analysis
• Improved Asset Selection-Use data to analyze root cause and reliability
• IIOT-Review arifa za wakati halisi za kufanya maamuzi bora na usimamizi wa mali wa mbali

VIBE-IQ® Na Banner Engineering Corp:

• Inafuatilia kila injini kwa kutumia algoriti ya kujifunza kwa mashine ili kuweka viwango vya msingi na kuweka vidhibiti vya udhibiti wa arifa zilizo na mwingiliano mdogo wa mtumiaji wa mwisho.
• Hufuatilia Kasi ya RMS kila wakati (10-1000Hz), Uongezaji kasi wa masafa ya juu ya RMS (1000-4000Hz), na halijoto kwenye vifaa vinavyozunguka kwa kutumia kihisi cha Mtetemo/joto cha Bango.
• Huamua kama motors zinafanya kazi au la na hutumia data inayoendeshwa tu kwa kuweka msingi na kuonya
• Inakusanya data kwa ajili ya mwenendo na uchambuzi; hati hufafanua masuala ya papo hapo dhidi ya sugu
• Sends data and alerts to the host controller or to the cloud for lloT connectivity

Suluhisho hili la Bango hufuatilia viwango vya mtetemo kwenye vipengee vinavyozunguka ambavyo ni matokeo ya:

• Mali zisizo na usawa/zisizosawazishwa
• Loose or wom components
• Vipengele vinavyoendeshwa vibaya au vyema
• Hali ya juu ya joto
• Kushindwa kwa kuzaa mapema

Vipengele vya Maombi na Faida

Ufuatiliaji wa Mtetemo unaoendelea	Monitor vibration data on up to 40 assets sensing X and Z axis RMS Velocity and high-frequency RMS Acceleration RMS Velocity is indicative of general rotating machine health (unbalance, misalignment, looseness) and high-frequency RMS Acceleration is indicative of early bearing wear
Self-Leaming Baseline and Threshold	Zuia watumiaji wasilazimike kutoa misingi au kengele kwa kutumia kanuni za kujifunza kwa mashine ili kuunda viwango vya awali vya usomaji wa msingi na onyo/kengele kwa kila motor kivyake.
Acute and Chronic Alarms	Alarms and Waning are generated for both acute and chronic conditions for each motor. Acute thresholds indicate a short-term condition such as a motor jam or stall that crosses the threshold rapidly. Chronic thresholds use a multi-hour moving average of the vibration signal to indicate a long-term condition such as a wearing/falling bearing or motor.
Larm za Joto	Kila kitambuzi cha mtetemo pia kitafuatilia halijoto na kutuma kengele wakati kizingiti kinapopitwa.
Advanced Data	Data ya ziada ya kina ya uchunguzi inapatikana kama vile data ya Kasi ya Spectral Band, Kasi Ya Juu, Kurtosis, Crest factor, Peak Acceleration, n.k.
SMS Text and Email Alerts	Generates email alerts based on individual wamings and/or alarms when used with Banner Cloud Data Services.
Cloud Moni to ring	Sukuma data kwenye Wingu Webseva au PLC kupitia LAN kwa kijijini viewkuangazia, kuonya na kukata miti.

Vipengele vya Suluhisho

Mfano	Maelezo
QM30VT2	Kihisi cha Mtetemo wa Bango na Joto chenye mawasiliano ya RS-485
DXMR90-X1	Kidhibiti cha viwanda kilicho na bandari nne za Modbus

Mwongozo huu unaonyesha jinsi ya kusakinisha vitambuzi, kuviunganisha kwa kidhibiti chako, na kupakia XML iliyosanidiwa awali file and script for up to 40 vibration sensors. The XML file inahitaji tu marekebisho madogo ili kubinafsishwa kwa tovuti yoyote.

Chaguzi za Kuweka

Chaguo zifuatazo za kupachika zimeorodheshwa kutoka kwa ufanisi mdogo hadi ufanisi zaidi. Katika chaguo zote za kupachika, hakikisha hakuna kihisi mwendo kwa sababu hii husababisha taarifa zisizo sahihi au mabadiliko kwenye data inayolengwa na wakati.

Follow Banner’s Vibration Monitoring Sensor Installation Guide (p/n b_4471486) for proper sensor installation help.

Mfano	Mabano	Maelezo ya Maombi
BWA-QM30-FMSS Flat magnet sensor bracket		Highly flexible and reusable, flat magnetic mount for larger diameter surfaces or flat surfaces.
BWA-QM30-CMAL Curved surface magnet bracket		Curved surface magnet mounts are best suited to smaller curved surfaces. Ensure you have positioned the sensor in the correct direction for the strongest mount. Offers flexibility for future sensor placement.
BWA-QM30-F TAL Center mounting bracket, 1/4-28 x 1/2-inch screw mount (ships with sensor)		Flat bracket is permanently epoxied to the motor and the sensor is screwed to the bracket (very effective) or the flat bracket is screwed to the motor and sensor (mast effective). Ensures the best sensor accuracy and frequency response. Recommend epoxy designed for accelerometer mounting: Loctite Depend 330 and 7388 activator
BWA-QM30CAB-MAG		Mabano ya usimamizi wa kebo
BWA-QM30-CEAL		Notched aluminum bracket for curved surfaces permanently epoxied to mator and sensor screwed to bracket.
BWA-QM30-FSSSR		Flat surface rapid release stainless steel bracket; circular with a center screw for mounting the bracket to the motor and aside set-screw for quick release mounting of the sensor to the bracket.
BWA-QM30-FSALR		Flat surface rapid-release aluminum bracket; circular with a center screw for mounting the bracket to the motor and a side set-screw for quick-release mounting of the sensor to the bracket.

Maagizo ya Usanidi

Fuata hatua hizi za msingi ili kusanidi mfumo wako.

1. Pakia usanidi files (see “Load the Configuration Files” on page 3).
2. Set the sensor’s ID (see “Set the Sensor ID” on page 3).
3. Install the vibration sensor (see “Install the Vibration Sensor” on page 4).
4. Customize XML file (angalia "Badilisha XML File” kwenye ukurasa wa 4). This is an optional step that depends upon your specific network requirements.
5. Set up the Ethernet connection (see “Set Up the Ethernet Connection” on page 5).
   Verify that your Cloud Push Interval has been set to None.
6. Turn on the sensors in the local registers (see “Turn on Sensors in Local Registers” on page 5).
7. Hifadhi na upakie usanidi file (ona "Hifadhi na Pakia Usanidi File” kwenye ukurasa wa 6).
8. Configure the BannerCDS account (see “Push Information to BannerCDS” on page 6).

Pakia Usanidi Files

Ili kubinafsisha mfumo kwa programu halisi, fanya marekebisho kadhaa ya kimsingi kwenye kiolezo files. Kuna mbili fileimepakiwa kwa DXM:

• XML file huweka usanidi wa awali wa DXM
• The Script Basic file reads vibration data, sets the thresholds for warnings and alarms, and organizes the information in logical and easy-to-find registers in the DXм

Ili kupakia na kurekebisha hizi files, tumia Programu ya Usanidi ya DXM ya Bango (toleo la 4 au jipya zaidi) na Ufuatiliaji wa Mtetemo. fileinapatikana kupitia viungo vilivyo hapa chini.

1. Verify you have bound the radios, conducted a site survey, and set up the sensor IDs.
2. Sakinisha sensorer.
   Sensorer huanza kiotomatiki kuweka msingi baada ya kusakinishwa na kuunganishwa kwenye DXM. Epuka mitetemo isiyohusiana kutoka kwa usakinishaji baada ya kupakia usanidi file.
3. Pakua iliyosanidiwa awali files kutoka kwa ukurasa wa mfululizo wa DXMR90 au ukurasa wa mfululizo wa vitambuzi wa QM30VT umewashwa www.bannerengineering.com.
4. Toa ZIP files kwenye folda kwenye kompyuta yako. Kumbuka mahali ambapo files ziliokolewa.
5. Connect the DXM, via the USB cable supplied with the DXM or ethernet cable, to a computer containing the DXM Configuration Software or download the software and install it on a computer.
6. Zindua programu na uchague mfano sahihi wa DXM.
7. Kwenye Programu ya Usanidi ya DXM: Nenda kwa File, Open and select R90 VIBE-IQ XML file.
8. Unganisha programu kwenye DXM.
   • a. Go to Device, Connection Settings.
   • b. Chagua TCP/IP.
   • c. Ingiza anwani sahihi ya IP ya DXM.
   • d. Bofya Unganisha.
9. Go to the Settings> Scripting screen and click Upload file. Chagua hati ya DXMR90 VIBE-IQ file (.sb).
10. Nenda kwa File > Save to save the XML file. Hifadhi XML file wakati wowote XML imebadilishwa. Programu ya Usanidi wa DXM HAIhifadhi kiotomatiki.

Weka Kitambulisho cha Sensor

Kabla ya kusanidi sensorer, kila sensor lazima iwe na kitambulisho cha Modbus kilichopewa. Vitambulisho vya Modbus vya sensa lazima viwe kati ya 1 na 40.

Kila kitambulisho cha kihisi kinalingana na nambari za kitambuzi za kibinafsi katika rejista za DXM. Vitambulisho vya vitambuzi si lazima kugawiwa kwa mpangilio lakini Bango linapendekeza kukabidhi vitambuzi vyako kwa mpangilio wa kinyume, kuanzia na kitambuzi cha mwisho katika mfumo wako.

Ili kukabidhi vitambulisho vya vitambulisho kupitia Programu ya Usanidi ya DXM, fuata hatua hizi.

1. Apply power to the DXMR90 Controller and connection to your Ethernet network.
2. Connect your QM30VT2 sensor to port 1 of the DXMR90 Controller
3. Kwenye kompyuta yako, zindua Programu ya Usanidi ya DXM na uchague DXMR90x kutoka kwenye orodha kunjuzi ya modeli.
4. Changanua mtandao wako kwa DXM na utambue anwani ya IP ya DXMR90 yako. Bofya Unganisha.
   Ikiwa unasakinisha DXMR90 iliyowekwa awali, DXM inapaswa kuwa na anwani ya IP isiyobadilika ya 192.168.0.1. Huenda ukahitaji kuunganisha kompyuta yako moja kwa moja kwenye DXMR90 ili kusanidi DHCP kabla ya kuendelea.
5. After connecting to the DXMR90, go to the Tools > Register View skrini.
6. Katika sehemu ya Soma/Andika Chanzo na Umbizo, chagua zifuatazo:
   • Register Source: Kifaa cha Mbali
   • Bandari: 1 (or the port your sensor is connected to)
   • Kitambulisho cha Seva: 1
     Kitambulisho cha Modbus 1 ndicho kitambulisho chaguomsingi cha kiwanda cha QM30VT2. Ikiwa kitambuzi chako tayari kimeshughulikiwa tena hapo awali, tafadhali ingiza anwani mpya chini ya Kitambulisho cha Seva. Ikiwa hujui kitambulisho na huwezi kukipata chini ya mwaka 1, tumia programu ya usanidi wa Kitambulisho moja kwa moja na kihisi.
7. Tumia sehemu ya Soma Rejesta ili kusoma Sajili 6103 ya kihisi. Sajili 6103 inapaswa kuwa na 1 kwa chaguo-msingi.
8. Tumia sehemu ya Andika Rejesta ili kubadilisha Kitambulisho cha Sensorer. Bango linapendekeza uanze na kihisi cha mwisho kwenye mfumo wako na urudie 1.

To assign the sensor’s slave ID using the Sensor Configuration Software: Use the Sensor Configuration Software and the BWA-UCT-900 cable accessory to connect the VT2 sensor to the computer. Follow the instructions in the Sensor Configuration Software Instruction Manual (p/n 170002) to assign the Sensor Modbus ID to a value between 1 through 40.

Sakinisha Sensorer ya Mtetemo

Kuweka kwa usahihi sensor ya vibration kwenye motor ni muhimu kukusanya usomaji sahihi zaidi. Kuna mambo ya kuzingatia linapokuja suala la kufunga sensor.

1. Align the vibration sensor’s x-and z-axes. The vibration sensors have an x- and z-axis indication on the face of the sensor. The z-axis goes in a plane through the sensor while the xaxis goes horizontally. The sensor can be installed flat or vertically.
   • Flat installation-Align the x-axis in line with the motor shaft or axially and the z-axis is going into/through the motor.
   • Vertical installation-Align the z-axis so it is parallel with the motor shaft and x-axis is orthogonally vertical to the shaft.
2. Sakinisha sensor karibu na kuzaa kwa motor iwezekanavyo.

Kutumia sanda ya kifuniko au eneo lililo mbali na fani kunaweza kusababisha kupungua kwa usahihi au uwezo wa kutambua sifa fulani za mtetemo.

Aina ya kuweka inaweza kuathiri matokeo ya sensor.

Directly screwing or epoxying a bracket to a motor provides permanent installation of the bracket to which the sensor can be attached. This more rigid mounting solution ensures some of the best sensor accuracy and frequency response, butis not flexible for future adjustments.

Magnets are slightly less effective but provide more flexibility for future adjustments and faster installation. Magnet mounts are susceptible to accidental rotation or change in the sensor location if an outside force bumps or moves the sensor. This can cа lead to a change in the sensor information that differs from the time-trended data from the precious location.

Customize XML File

Hii ni hatua ya hiari ya usanidi.

1. Within the configuration software, go to the Local Registers> Local Registers in Use screen.
2. Badilisha jina la rejista za kipengee kinachofuatiliwa.
   • a. On the Local Registers> Local Registers in Use screen, to go the Edit Register section near the bottom of the screen.
   • b. Katika sehemu ya Jina, weka jina la usajili la mali yako inayofuatiliwa.
   • c. Kwa sababu kuna rejista tano kwa kila mali inayofuatiliwa, nakala na ubandike majina kwa ufanisi. (N1 = Kitambulisho cha Sensor 11, N2 = Kitambulisho cha Sensor 12, … N40 = Kitambulisho cha Sensor 50).
3. Kuonyesha data ya mtetemo wa gari, maonyo na kengele kwenye CDS ya Bango website, change the Cloud settings to Read for each monitored assefs information (velocity, acceleration, alert mask, etc.) that you would like to appear on the webtovuti.
4. Rejesta za kawaida zaidi za kutumwa kwenye wingu tayari zimeweka ruhusa za wingu. Ili kutuma rejista za ziada au kupunguza idadi ya rejista zinazotumwa ikiwa unatumia vihisi chini ya 40, badilisha ruhusa za wingu.
   • a. Kwenye skrini ya Rekebisha Rejista Nyingi, chagua Weka kwenye orodha kunjuzi karibu na mipangilio ya Wingu.
   • b. Katika menyu kunjuzi ya mipangilio ya Wingu, chagua Soma au Hakuna ili kuzima sajili.
   • c. Weka Daftari la Kuanzia na Daftari la Kumalizia kwa kikundi cha rejista zinazohitaji kubadilishwa.
   • d. Bofya Rekebisha Rejesta ili kukamilisha urekebishaji.

Ruhusa za wingu za kawaida za rejista zinaonyeshwa kwenye jedwali la Rejesta za Ndani mwishoni mwa hati hii.

Sanidi Muunganisho wa Ethaneti

DXMR90 imeundwa kusukuma data kwa a webseva kupitia kisukuma cha Ethernet. Fuata hatua hizi ili kusanidi muunganisho wa Ethaneti kwenye huduma za wingu.

1. Kwenye skrini ya Sajili za Ndani katika Matumizi, weka Aina ya Thamani ya rejista 844 kuwa Mara kwa Mara na thamani ya 1 ili kuwezesha usukumaji wa data.
2. Ikiwa DXM itasukuma kwa wingu webseva, sanidi kiolesura cha kushinikiza.
   • a. Nenda kwenye skrini ya Mipangilio > Huduma za Wingu.
   • b. Kutoka kwenye orodha kunjuzi ya Kiolesura cha Mtandao, chagua Ethernet.
3. Set the Cloud Push Interval to None
   Hati inayohusishwa na hii file inafafanua muda wa kushinikiza wa dakika tano ndani ili itokee mara baada ya sample of the sensors. If you define the Cloud Push Interval here as well,you will be pushing too much information to your account.

Washa Vitambuzi katika Rejesta za Karibu Nawe

To turn on the sensors, set the Node Select registers (7881-7920) to the DXMR90 Port Number of the sensor. By default, only Sensor 1 (ID 1) is set to a 1 to avoid long timeouts of other systems not on the system. Setting the register back to 0 tells the system the sensor is OFF and data won’t be collected.

Kwa mfanoample, if you have five sensors connected to port 1 of the DXMR90 and five sensors connected to port 2 of the DXMR90, set registers 7881-7885 to 1 and registers 7886-7890 to 2. Set all other registers to 0 to indicate those sensors are not used in the system.

These registers also indicate to the Vibe-IQ application which sensor data should be pushed to the BannerCDS cloud. The application uses group pushing to optimize bandwidth and avoid pushing blank registers for unused sensors in the system. Because of register constraints, sensors 31-35 and 36-40 are grouped. If you have 36 sensors, you will push registers for all 40. The Banner CDS application automatically
hides empty registers. The registers can be written to from a PLC.

Rudia hatua hizi wakati wowote sensor inaongezwa au kuondolewa kwenye mfumo.

1. Baada ya kuwasha tena DXM, subiri dakika moja hadi mbili.
2. From the DXM Configuration Software: Go to the Tools > Register View skrini.
3. In the Write Registers section, set the starting register to a value between 7881 and 7920 to turn on the sensors used in the sys tem.
   Weka Idadi ya Sajili hadi 40 ili kuziona zote mara moja.
4. Weka 0 ili kuzima kitambuzi na uweke nambari ya mlango wa DXMR90 ya kitambuzi (1, 2, 3, au 4) ili kuiwasha.
5. Bofya Andika rejista ili kuandika mabadiliko yako kwa DXM.

Hifadhi na Pakia Usanidi File

Baada ya kufanya mabadiliko yoyote kwenye usanidi, lazima uhifadhi usanidi files kwenye kompyuta yako, kisha uipakie kwenye kifaa.

Mabadiliko ya XML file hazijahifadhiwa kiotomatiki. Hifadhi usanidi wako file kabla ya kutoka kwa zana na kabla ya kutuma XML file kwa kifaa ili kuepuka kupoteza data. Ukichagua DXM > Tuma Usanidi wa XML kwa DXM kabla ya kuhifadhi usanidi file, programu itakuhimiza kuchagua kati ya kuhifadhi file au kuendelea bila kuhifadhi file.

1. Hifadhi usanidi wa XML file kwa gari lako ngumu kwa kwenda kwa File, Save As menu.
2. Nenda kwa DXM > Tuma Usanidi wa XML kwenye menyu ya DXM.
   • Ikiwa kiashirio cha Hali ya Programu ni chekundu, funga na uanzishe upya Zana ya Usanidi ya DXM, chomoa na uchomeke tena kebo na uunganishe tena DXM kwenye programu.
   • Ikiwa kiashiria cha Hali ya Maombi ni kijani, kiashiria file upakiaji umekamilika.
   • Ikiwa kiashirio cha Hali ya Programu ni kijivu na upau wa hali ya kijani unaendelea, the file uhamishaji unaendelea.

Baada ya file uhamishaji umekamilika, kifaa huwashwa tena na kuanza kuendesha usanidi mpya.

Sukuma Taarifa kwa BannerCDS

DXMR90 inaweza kuunganishwa na Web kupitia Ethernet au moduli ya seli ya ndani. Kidhibiti husukuma data kutoka kwa DXMR90 kuhifadhiwa na kuonyeshwa kwenye a webtovuti.

Jukwaa la Bango la kuhifadhi na kufuatilia data ya mfumo ni https://bannercds.com. The Banner Cloud Data Services webtovuti hutengeneza kiotomatiki maudhui ya dashibodi kwa programu ambayo yamewekwa kwenye Dashibodi. Arifa za barua pepe zinaweza kusanidiwa kwa kutumia skrini ya Kengele.

Ili kusukuma data kwenye wingu, badilisha rejista 844 hadi moja (1).

Kwa maelezo zaidi kuhusu kuunda akaunti na kutumia mfumo wa Banner Cloud Data Services (CDS), tafadhali rejelea Mwongozo wa Kuanza Haraka wa Bango la CDS (p/n 201126).

Unda Lango Jipya

Baada ya kuingia katika Huduma za Data ya Wingu la Bango webtovuti, Overview maonyesho ya skrini. Fuata hatua hizi ili kuunda tovuti mpya ya ufuatiliaji.

1. Bonyeza kwenye Lango Jipya (kona ya juu kulia ya Overview skrini).
   Unda Lango jipya kwa kila Kidhibiti cha DXM kinachotuma data kwa web seva.
   Kidokezo cha New Gateway kinaonekana.
2. Thibitisha Jadi imechaguliwa kwa Aina ya Lango.
3. Weka Jina la Lango.
4. Chagua Kampuni kutoka kwenye orodha kunjuzi.
5. Nakili nambari ya Kitambulisho cha Lango iliyo ndani ya dirisha la haraka kwenye ubao wa kunakili wa kompyuta yako.
   Nambari ya Kitambulisho cha Gateway iliyoundwa na web seva ni kigezo kinachohitajika katika usanidi wa DXM. Kitambulisho cha Gateway ni anwani ya webseva hutumia kuhifadhi data iliyosukumwa kutoka kwa DXM.
6. Click Submit to close the prompt window

Sanidi DXM ili Kusukuma Taarifa kwenye Wingu

MUHIMU: Fanya not adjust the Cloud Push Interval. The push frequency is controlled by the script. Adjusting the cloud push interval through this configuration may result in excessive amounts of data being pushed to Banner CDS.

1. Ndani ya Programu ya Usanidi ya DXM, nenda kwenye Rejesta za Ndani katika skrini ya Matumizi.
2. Set the Value Typeof register 844 to Constant and a value of 1 to enable the data push.
3. Go to the Settings, Cloud Services screen.
4. Weka jina la Seva/IP kwa push.bannercds.com.
5. Katika Web Sehemu ya seva, bandika Kitambulisho cha Lango kilichonakiliwa kutoka kwa skrini ya usanidi ya BannerCDS hadi sehemu inayofaa.
6. Tumia File > Save menu to save the XML file kwa gari lako ngumu.
7. Send the updated XML to the DXM Controller using the DXM, Send XML Configuration to DXM menu.

Pakia Usanidi wa XML File kwa Webtovuti

Ili kupakia usanidi wa XML file kwa webtovuti, fuata maagizo haya.

1. Kwenye BannerCDS webtovuti, chagua Gateways on the Overview skrini.
2. Kwenye safu mlalo inayoonyesha Lango lako, bofya Maelezo chini View.
3. Chagua Njia ya Kuhariri.
   Kidokezo cha Njia ya Kuhariri inaonekana.
4. Bofya Chagua File chini ya Sasisha XML.
5. Chagua file ambayo imesasishwa hadi DXM na ubofye Fungua.
   Baada ya XML file inapakiwa kwenye webseva, webseva hutumia majina ya rejista na usanidi uliofafanuliwa katika usanidi file. Usanidi sawa wa XML file sasa imepakiwa kwenye DXM na Webtovuti. Baada ya muda, data inapaswa kuonekana kwenye webtovuti.
6. Kwa view data kutoka kwa skrini ya Gateway, bofya kiungo cha Maelezo kwa kila Lango.
   Skrini ya Maelezo ya Lango huorodhesha vitu vya Kihisi na Kengele chaguomsingi za lango hilo. Unaweza view habari ya rejista ya mtu binafsi kwa kuchagua Rejesta.

Completing these steps creates continuity between the Gateway created on the webtovuti iliyo na DXM inayotumika kwenye uwanja. DXM inasukuma data kwa webtovuti, ambayo inaweza kuwa viewed wakati wowote.

Maelezo ya Ziada

Kuweka msingi wa Motor

Hati iliyojumuishwa na mwongozo huu hutumia nukta 300 za kwanza za data (zinazoweza kurekebishwa kwa mtumiaji kwa kubadilisha rejista 852) ya injini ili kutoa msingi na takwimu za kubainisha viwango vya onyo na vizingiti vya kengele.

Unda msingi mpya mabadiliko makubwa yanapofanywa kwa kihisi cha mota au cha mtetemo, ikijumuisha kufanya matengenezo makubwa, kusogeza kihisi, kusakinisha moshi mpya, n.k. Hii inahakikisha kwamba mfumo unafanya kazi kwa usahihi iwezekanavyo. Kuweka upya msingi wa injini kunaweza kufanywa kutoka kwa Programu ya Usanidi ya DXM, kutoka kwa Bango CDS webtovuti, au kutoka kwa mfumo wa mwenyeji uliounganishwa.

Msingi wa Motor Kwa Kutumia Programu ya Usanidi ya DXM

1. Go to the Local Registers > Local Registers in Use screen.
2. Tumia mishale kuchagua Sajili.
   The registers are labeled NX_ Baseline (where X is the sensor number you want to baseline).
3. Chagua rejista inayofaa ili kuweka upya na ubofye Ingiza.
4. Change the value to 1,then click Enter three times.
   Thamani ya rejista ya kuweka upya inarudi kiotomatiki hadi sifuri baada ya msingi kukamilika.

Msingi wa Motor kutoka kwa Bango CDS Webtovuti

1. Kwenye skrini ya Dashibodi, chagua Dashibodi inayofaa ambayo iliundwa kiotomatiki kwa lango lako
2. Ndani ya Dashibodi, bofya aikoni ya gari inayofaa kwa kipengee ambacho ungependa kuweka msingi.
3. Bofya View Kipengee ndani ya kidokezo kinachoonekana.
4. Tembeza chini ndani ya trei inayoonekana chini ya skrini, kisha ubofye swichi ya Msingi ili KUWASHA.
   Hii huzima kiotomatiki baada ya kukamilisha msingi.
5. Rudia hatua hizi kwa kila kihisi ambacho kinahitaji kuwekwa msingi.

Msingi wa Motor kutoka kwa Mfumo wa Mwenyeji Uliounganishwa
Example mifumo ya mwenyeji inaweza kuwa PLC au HMI.

1. Determine the sensor number X, where X is the sensor number 1-40 (sensor ID 11-50) to be re baselined.
2. Andika thamani ya 1 ili kusajili 320 + X.

Hali ya Muunganisho wa Kihisi 

The system tracks the connection status of a sensor. If a sensor times out, the sensor is put into a” status error” state and is only checked once every four hours untilafter the system receives a good reading during one of the four-hour intervals.

Kihisi kinaweza kuwa na hitilafu ya hali ikiwa mawimbi ya redio yamepungua na yanahitaji kusahihishwa au ikiwa chanzo cha nishati cha redio kimeshindwa (kama vile kuhitaji betri mpya). Baada ya tatizo kurekebishwa, tuma 1 kwa Rejista ya Eneo ya Ugunduzi wa Sensor ili kulazimisha mfumo kuangalia vitambuzi vyote vilivyo kwenye mfumo. Mfumo huangalia mara moja vitambuzi vyote bila kusubiri muda wa saa nne unaofuata. Rejesta za ugunduzi wa hali na kihisi ni:

• Sensor Connection Status-Local Registers 281 through 320
• Ugunduzi wa Sensor-Local Register 832 (changes to 0 when complete, but can take 10 to 20 seconds)

Viewkatika Run BenderaSuluhisho la ufuatiliaji wa vibration pia hufuatilia wakati motor inafanya kazi. Kipengele hiki kinaweza kutumia sheria za ziada za kuchukua hatua kufuatilia kuwasha/kuzima hesabu au takriban muda wa kuendesha gari. Kwa view habari hii juu ya web, badilisha kuripoti kwa wingu na ruhusa.

Rejesta zifuatazo zinatumika kuonyesha kama kamaample imeamua kuwa motor ilikuwa inafanya kazi au la.

• Motor Run Flag On/Off (0/1)-Local Registers 241 through 280

Kurekebisha Sample Kiwango
DXMR90 ni suluhisho la waya ambalo linaweza kusaidia s haraka zaidiampviwango vya ling kuliko suluhisho la wireless. Chaguo-msingi sampkiwango cha suluhisho la R90 ni sekunde 300 (dakika 5). sampkiwango cha le kinadhibitiwa na rejista 857. Kwa utendaji bora zaidi:

• Do not seta sampkiwango cha chini ya sekunde 5, haijalishi ni vihisi vichache vipi kwenye mtandao wako.
• Weka s yakoample kasi kwa sekunde mbili kwa kila kihisi katika mfumo wako, hadi sekunde 35 au vitambuzi 15.
• Kwa zaidi ya vitambuzi 15, tumia kiwango cha chini cha sekunde 35ampkiwango.

Data ya Kina ya Utambuzi wa Mtetemo

The MultiHop Vibration monitoring system includes access to additional advanced diagnostic data is available that is not available with the Performance radio system. The added characteristics are based in the two large frequency bands from 10 Hz to 1000 Hz and 1000 Hz to 4000 Hz and include Peak Acceleration (1000-4000 Hz), Peak Velocity Frequency Component(10-1000 Hz), RMS Low Frequency
Acceleration(10-1000 Hz), Kurtosis (1000-4000 Hz) and Crest Factor (1000-4000 Hz).

There are five additional characteristics from each axis for a total of 10 total registers per sensor. This data is available in registers 6141- 6540 as shown in “Local Registers” on page 10.

In addition to the additional large band registers above, the system may collect Spectral Band data: RMS Velocity, Peak Velocity, and Velocity Peak Frequency components from each of three bands that are generated from Speed Inputs. The three bands center around the 1x, 2x, and 3x-10x running speeds entered in Hz into the DXM Local Registers 6581-6620 (one register for each sensor). NOTE: Speed cannot be entered any faster than once per hour to these registers.

Kwa view data ya Spectral Band, wezesha rejista 857 (badilisha thamani kutoka 0 hadi 1) basi view floating-point registers 1001-2440 (36 registers per sensor). For more information, see “Local Registers” on page 10.

For more information about the Spectral Band information, refer to the VT2 Vibration Spectral Band Configuration technical note (p/n b_4510565).

Kurekebisha Vizingiti vya Onyo na Kengele
Thamani hizi huhifadhiwa katika rejista za ndani zisizo tete ili zibaki kupitia nguvu outage.

Temperature-The default temperature settings are 158 °F (70 °C) for warnings and 176 °F (80 °C) for alarms.

Temperature thresholds may be changed from the DXM Configuration Software, from the Banner CDS webtovuti, au kutoka kwa mfumo wa mwenyeji uliounganishwa.

Vibration-After baselining is complete, warning and alarm thresholds are set for each vibration characteristic on each axis automatically. To view those values, check registers 5181-5660 (12 registers per sensor). To adjust those thresholds, use registers 7001-7320 (8 registers per sensor). Triggering a new baseline returns these user-defined registers to zero.

Rekebisha Vizingiti Kwa Kutumia Programu ya Usanidi

1. Kwa kutumia Programu ya Usanidi ya DXM, unganisha kwa Kidhibiti cha DXM kinachoendesha Mwongozo wa Maombi ya Mtetemo.
2. Go to the Tools > Register View skrini.
   • Temperature-The temperature warning and alarm thresholds are in registers 7681-7760 and are labeled NX_TempW or
     NX_TempA, where X is the Sensor ID.
   • Vibration-The vibration warning and alarm thresholds are in registers 7001-7320 and are labeled User_NX_XVel_Warning or User_NX_XVel_Alarm, etc., where X is the Sensor ID.
3. Tumia safu ya kulia na uweke rejista ya kuanzia ili kubadilisha na thamani ya kuandika kwa rejista.
4. Bonyeza Andika Rejesta.
5. Rudia hatua ya 3 na 4 ili viwango vyovyote vya ziada vibadilike.
6. Ili kurekebisha hadi vizingiti 40 kwa wakati mmoja, rekebisha Idadi ya sajili chini ya rejista ya kuanzia. Weka thamani kwa kila rejista na ubofye Andika Sajili ukimaliza.
7. Ili kurudi kutumia thamani ya msingi ya kitambuzi fulani:
   • Vibration- Set the user-defined register (7001-7320) back to 0.

Rekebisha Kizingiti kutoka kwa CDS ya Bango Webtovuti

1. Kwenye skrini ya Dashibodi, chagua Dashibodi inayofaa ambayo iliundwa kiotomatiki kwa lango lako.
2. Ndani ya Dashibodi, bofya aikoni ya gari inayofaa kwa kipengee ambacho ungependa kurekebisha vizingiti.
3. Bofya View Kipengee ndani ya kidokezo kinachoonekana.
4. Chini ya grafu, ingiza maadili ya vizingiti na ubofye Sasisha.
   CDS ya Bango husasisha mipangilio ya mfumo wakati mwingine Kidhibiti kinaposukuma hadi kwenye wingu.
5. Scroll down within the tray that appears at the bottom of the screen and enter your desired values for the thresholds into the respective numeric fields
6. Bofya Sasisha.
   Banner CDS updates the system settings the next time the gateway controller pushes to the cloud.
7. Rudia hatua hizi kwa kila kizingiti cha sensor.
8. Kwa vizingiti vya mtetemo, weka kizingiti nyuma hadi 0 ili urejee kwa kutumia thamani za msingi za kitambuzi fulani.

Rekebisha Vizingiti kutoka kwa Mfumo wa Upangishaji Uliounganishwa

Example mifumo ya mwenyeji inaweza kuwa PLC au HMI.

1. Andika thamani inayofaa kwenye rejista ambapo x ni Kitambulisho cha Kihisi.
   1. Temperature-Value in °F or °C to registers 7680 + x for the temperature warning or 7720 + x for the temperature alarm.
      Vibration-Write to the following registers.

      Sajili	Maelezo
      7000+(1) 9	Onyo la Kasi ya Mhimili wa X
      7001+(x1) 9	Kengele ya Kasi ya X-Axis
      7002+(x1) 9	Onyo la Kasi ya Z-Axis
      7003+(- 1) 9	Kengele ya Kasi ya Z-Axis
      7004+(x1) 9	Onyo la Kuongeza Kasi kwa Mhimili wa X
      7005+(x1) 9	Kengele ya Kuongeza Kasi ya X-Axis
      700 + (1) × 9	Onyo la Kuongeza Kasi ya Z-Axis
      7007+(x1) 9	Kengele ya Kuongeza Kasi ya Z-Axis

   2. For the Vibration values, to return to using an original baseline value for a sensor, set the user defined register (7001-7320) back to 0.

Masks ya Kengele
Warnings and alarms within the system are contained in a register for each sensor (up to 40 sensors) in local registers 201-240.
These alarm masks are automatically recognized by Banner CDS, making it straightforward to create alerts based on the alarm mask. However, acomplete breakdown is provided here for using this data in a PLC or other cloud system. The registers are labeled NXX VibMask where XX is the sensor number. The register value is a decimal form of an 18-bit binary number with a value of 0 or 1 because each sensor could have up to 18 wamings or alarms.

• Velocity alerts-Onyesha maswala ya mwendo wa masafa ya chini kama vile kutokuwa na usawa, mpangilio mbaya, mguu laini, ulegevu, n.k.
• High-Frequency Acceleration alerts-Indicate early bearing failure, cavitation, and high-side gear mesh, etc.
• Acute alerts-Indicate quickly happening issues that occur after five consecutive (adjustable in register 853) running sampchini ya vizingiti.
• Chronic alerts-Indicate a long-term failure based on a 100-point moving average of running sampchini ya vizingiti.

Vinyago vya biti 18 vimevunjwa kama ifuatavyo:

Kidogo	Maelezo	Binary Mask
0	Warning X Ans- Acule Velgosy	(0/1) x 20
1	Warning-XAns- Acute Acceleravan (H. Freq)	(0/1) 21
2	Warning – 2 A’s Acure VegOLY	(0/1) 22
3	Warning – 2 Aus- Acure Acceleravon (H. Freq)	(0/1) 23
4	Αίαντι-Χλια Acule Velgary	(0/1) x24
5	Alan-XAG Acule Acceleravan (H. Freq)	(0/1) x25
6	Alan 2 Ans- Active Velocity	(0/1) x26
7	Alam Z Aws – Active Acceleration )iH grab(	(0/1) x27
8	Warning-XANs Chronic Velocity	(0/1)x28
9	Warning- XAws – Chronic Acceleration (H gab(	(0/1) 29
10	Warning- 2 Ais-Crone velocity	(0/1)210
11	Warning – 2 Aus – Cironic Acceleraugn (H. Freq)	(0/1)211
12	Alan-X Ana Chronic Velocлу	0/1(x212
13	Alarm – XANG- Chronic Acceleravan (H. Freq)	(0/1) 213
14	Alarm – Z Ans Chronic velocly	(0/1) x214
15	Waming Temperature (> 158°F or 70°C)	(0/1) x215
16	Waming Temperature (> 158°F or 70°C)	(0/1) x216
17	Alarm Temperature (> 176°F or 80°C)	(0/1) 217

18-bit rejesta kinyago cha binary

AcuteX-VelWarn	AcuteK-AccelWarn	AcuteZ-VelWarn	AcuteZ-AccelWarn	AcuteZ-AccelWarn	AcuteX-AccelAlarm	AcuteZ-VelHarm	AcuteZ-AccelAlarm	Chronic X-10/Warn	Onyo Sugu la X-Accel	ChronicZ-VelWarn	Onyo la muda mrefu la Z-Accel	ChronicX-VelAlam	ChronicX-Accel Alarm	Chronic Z-VelAlarm	Kengele ya muda mrefu ya Z-Accel	Temp Waming	Temp Alam
0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0

Sajili za Vibe Mask huonyeshwa katika umbo la desimali na ni jumla ya hesabu zinazoonyeshwa kwenye safu wima ya kulia kwa kila rejista ya vinyago vya Kihisi. Kumbuka kwamba thamani yoyote kubwa kuliko sifuri katika rejista 201 hadi 240 inaonyesha onyo au kengele kwa kihisi hicho.

To know the exact waming or alarm, calculate the binary value from the decimal value, which can be done on the Banner CDS site or can be done with a PLC or HMI. Multiple warnings and alarms may trigger on an event depending on severity.

Rejesta za Mitaa

Mwongozo wa Maombi files are shared by Banner Solutions Kits. Some registers described as Solutions Kit functionality are only relevant for systems using the Banner Solutions Kits that use an HMI screen. The variable N represents the sensor ID 1-40.

Nyaraka / Rasilimali

BANNER DXMR90 Kidhibiti cha Kuchakata Sensorer ya Mashine [pdf] Mwongozo wa Mtumiaji DXMR90 Controller for Processing Machine Sensor, DXMR90, Controller for Processing Machine Sensor, Processing Machine Sensor, Machine Sensor

Marejeleo

• Mwongozo wa Mtumiaji