BANNER DXMR90 Controller pikeun ngolah Mesin Sénsor Guide pamaké

Latar jeung Niley

Fasilitas industri ngagaduhan ratusan aset puteran kritis sapertos motor, pompa, kotak gear, sareng kompresor. Gagal anu teu disangka-sangka nyababkeun downtime anu mahal.

Solusi pangropéa pencegahan kaséhatan peralatan (EHM) ngagunakeun pembelajaran mesin pikeun ngaidentipikasi nalika aset ngaleuwihan parameter anu tos ditetepkeun, hasilna:

• Increased Uptime-Eliminate unplanned shutdowns by continuously monitoring up to 40 assets with a single system
• Reduced Maintenance Cost-Repair prior to failure or extensive collateral damage
• Effective Maintenance/Parts Scheduling-Plan for labor and spare parts
• Ease of Use-Reduce installation costs and eliminate complexity of traditional data analysis
• Improved Asset Selection-Use data to analyze root cause and reliability
• IIOT-Review panggeuing real-time pikeun nyieun kaputusan hadé tur manajemén asset jauh

VIBE-IQ® Ku Banner Engineering Corp:

• Mantau unggal motor nganggo algoritma pembelajaran mesin pikeun niléy dasar sareng nyetél wates kontrol pikeun béwara kalayan interaksi pangguna akhir terbatas
• Terus-terusan monitor RMS Velocity (10-1000Hz), RMS-frequency Acceleration (1000-4000Hz), sareng suhu dina alat puteran nganggo sensor Geter/suhu Nirkabel Banner
• Nangtukeun lamun motor ngajalankeun atawa henteu sarta ngan ngagunakeun data ngajalankeun pikeun baselining na alerting
• Ngumpulkeun data pikeun trending jeung analisis; naskah ngahartikeun masalah akut versus kronis
• Sends data and alerts to the host controller or to the cloud for lloT connectivity

Solusi Banner ieu ngawas tingkat geter dina aset puteran anu hasil tina:

• Aset teu saimbang / misaligned
• Loose or wom components
• Inproperly disetir atawa dipasang komponén
• Kaayaan leuwih-suhu
• Kagagalan bearing awal

Fitur sareng Kauntungan Aplikasi

Pangimeutan Geter Kontinyu	Monitor vibration data on up to 40 assets sensing X and Z axis RMS Velocity and high-frequency RMS Acceleration RMS Velocity is indicative of general rotating machine health (unbalance, misalignment, looseness) and high-frequency RMS Acceleration is indicative of early bearing wear
Self-Leaming Baseline and Threshold	Nyegah pangguna kedah ngahasilkeun garis dasar atanapi alarem ku ngagunakeun algoritma pembelajaran mesin pikeun nyiptakeun bacaan dasar awal sareng ambang peringatan / alarem pikeun tiap motor masing-masing.
Acute and Chronic Alarms	Alarms and Waning are generated for both acute and chronic conditions for each motor. Acute thresholds indicate a short-term condition such as a motor jam or stall that crosses the threshold rapidly. Chronic thresholds use a multi-hour moving average of the vibration signal to indicate a long-term condition such as a wearing/falling bearing or motor.
Suhu Alarm	Unggal sénsor geter ogé bakal ngawas suhu sareng ngirim alarm nalika ambangna ngaleuwihan.
Advanced Data	Data diagnostik canggih tambahan sayogi sapertos data Spectral Band Velocity, Peak Velocity, Kurtosis, Crest factor, Peak Acceleration, jsb.
SMS Text and Email Alerts	Generates email alerts based on individual wamings and/or alarms when used with Banner Cloud Data Services.
Cloud Moni to ring	Nyorong data ka Awan Webserver atanapi PLC via LAN pikeun jauh viewing, alerting, sarta logging.

Komponén Solusi

Modél	Katerangan
QM30VT2	Geter Banner sareng Sénsor Suhu sareng komunikasi RS-485
DXMR90-X1	Controller industri sareng opat palabuhan Modbus

Pituduh ieu nunjukkeun cara masang sénsor, sambungkeun kana pangontrol anjeun, sareng muatkeun XML anu tos dikonpigurasikeun file and script for up to 40 vibration sensors. The XML file ngan merlukeun sababaraha modifikasi minor bisa ngaropéa pikeun situs mana wae.

Pilihan Pamasangan

Pilihan pamasangan di handap ieu dibéréndélkeun ti anu paling henteu efektif dugi ka anu paling efektif. Dina sadaya pilihan pamasangan, pastikeun teu aya gerakan sénsor sabab ieu nyababkeun inpormasi anu teu akurat atanapi parobihan kana data anu nuju tren waktos.

Follow Banner’s Vibration Monitoring Sensor Installation Guide (p/n b_4471486) for proper sensor installation help.

Modél	Kurung	Katerangan Aplikasi
BWA-QM30-FMSS Flat magnet sensor bracket		Highly flexible and reusable, flat magnetic mount for larger diameter surfaces or flat surfaces.
BWA-QM30-CMAL Curved surface magnet bracket		Curved surface magnet mounts are best suited to smaller curved surfaces. Ensure you have positioned the sensor in the correct direction for the strongest mount. Offers flexibility for future sensor placement.
BWA-QM30-F TAL Center mounting bracket, 1/4-28 x 1/2-inch screw mount (ships with sensor)		Flat bracket is permanently epoxied to the motor and the sensor is screwed to the bracket (very effective) or the flat bracket is screwed to the motor and sensor (mast effective). Ensures the best sensor accuracy and frequency response. Recommend epoxy designed for accelerometer mounting: Loctite Depend 330 and 7388 activator
BWA-QM30CAB-MAG		bracket manajemén kabel
BWA-QM30-CEAL		Notched aluminum bracket for curved surfaces permanently epoxied to mator and sensor screwed to bracket.
BWA-QM30-FSSSR		Flat surface rapid release stainless steel bracket; circular with a center screw for mounting the bracket to the motor and aside set-screw for quick release mounting of the sensor to the bracket.
BWA-QM30-FSALR		Flat surface rapid-release aluminum bracket; circular with a center screw for mounting the bracket to the motor and a side set-screw for quick-release mounting of the sensor to the bracket.

Parentah Konfigurasi

Turutan léngkah dasar ieu pikeun ngonpigurasikeun sistem anjeun.

1. Muat konfigurasi files (see “Load the Configuration Files” on page 3).
2. Set the sensor’s ID (see “Set the Sensor ID” on page 3).
3. Install the vibration sensor (see “Install the Vibration Sensor” on page 4).
4. Sesuaikeun XML file (tingali "Saluyukeun XML File” dina kaca 4). This is an optional step that depends upon your specific network requirements.
5. Set up the Ethernet connection (see “Set Up the Ethernet Connection” on page 5).
   Verify that your Cloud Push Interval has been set to None.
6. Turn on the sensors in the local registers (see “Turn on Sensors in Local Registers” on page 5).
7. Simpen sareng unggah konfigurasi file (tingali "Simpen sareng Unggah Konfigurasi File” dina kaca 6).
8. Configure the BannerCDS account (see “Push Information to BannerCDS” on page 6).

Muat Konfigurasi Files

Pikeun ngaluyukeun sistem ka aplikasi nu sabenerna, jieun sababaraha modifikasi dasar pikeun template files. Aya dua files diunggah ka DXM:

• XML éta file netepkeun konfigurasi awal DXM
• The Script Basic file reads vibration data, sets the thresholds for warnings and alarms, and organizes the information in logical and easy-to-find registers in the DXм

Pikeun unggah sareng ngarobih ieu files, paké Parangkat Lunak Konfigurasi DXM Banner (versi 4 atanapi langkung énggal) sareng Pangimeutan Geter. files sadia via dina Tumbu di handap.

1. Verify you have bound the radios, conducted a site survey, and set up the sensor IDs.
2. Pasang sénsor.
   Sensor otomatis dimimitian baselining sanggeus aranjeunna dipasang tur disambungkeun ka DXM. Hindarkeun geter anu teu aya hubunganana tina pamasangan saatos anjeun unggah konfigurasi file.
3. Unduh anu tos dikonpigurasikeun files ti boh kaca runtuyan DXMR90 atawa kaca séri sensor QM30VT on www.bannerengineering.com.
4. Ékstrak ZIP files kana polder dina komputer Anjeun. Perhatikeun lokasi dimana files disimpen.
5. Connect the DXM, via the USB cable supplied with the DXM or ethernet cable, to a computer containing the DXM Configuration Software or download the software and install it on a computer.
6. Jalankeun parangkat lunak sareng pilih modél DXM anu leres.
7. Dina Parangkat Lunak Konfigurasi DXM: Pindah ka File, Open and select R90 VIBE-IQ XML file.
8. Sambungkeun software ka DXM.
   • a. Go to Device, Connection Settings.
   • b. Pilih TCP/IP.
   • c. Lebetkeun alamat IP anu leres tina DXM.
   • d. Klik Sambungkeun.
9. Go to the Settings> Scripting screen and click Upload file. Pilih skrip DXMR90 VIBE-IQ file (.sb).
10. Pindah ka File > Save to save the XML file. Simpen XML file iraha wae XML geus robah. Software Konfigurasi DXM TEU autosave.

Setel ID Sensor

Sateuacan ngonpigurasikeun sénsor, unggal sénsor kedah gaduh ID Modbus anu ditugaskeun ka éta. Sensor Modbus ID kedah antara 1 sareng 40.

Unggal ID sensor pakait jeung nomer sensor individu dina registers DXM. Sensor ID henteu kedah ditugaskeun sacara berurutan, tapi Banner nyarankeun masihan sénsor anjeun dina urutan sabalikna, dimimitian ku sénsor anu terakhir dina sistem anjeun.

Pikeun nangtukeun ID sensor ngaliwatan Software Konfigurasi DXM, tuturkeun léngkah ieu.

1. Apply power to the DXMR90 Controller and connection to your Ethernet network.
2. Connect your QM30VT2 sensor to port 1 of the DXMR90 Controller
3. Dina komputer Anjeun, ngajalankeun DXM Konfigurasi Software tur pilih DXMR90x tina daptar turun-handap model.
4. Nyeken jaringan anjeun kanggo DXM sareng identipikasi alamat IP DXMR90 anjeun. Klik Sambungkeun.
   Upami anjeun masang DXMR90 prasetél pabrik, DXM kedah gaduh alamat IP tetep 192.168.0.1. Anjeun panginten kedah langsung nyambungkeun komputer ka DXMR90 pikeun ngonpigurasikeun DHCP sateuacan neraskeun.
5. After connecting to the DXMR90, go to the Tools > Register View layar.
6. Dina bagian Baca / Tulis Sumber sareng Format, pilih ieu:
   • Register Source: Alat Jauh
   • Palabuhan: 1 (or the port your sensor is connected to)
   • ID server: 1
     Modbus ID 1 nyaéta ID standar pabrik pikeun QM30VT2. Upami sénsor anjeun parantos diarsipkeun deui sateuacana, mangga lebetkeun alamat énggal dina ID Server. Mun anjeun teu nyaho ID jeung teu bisa manggihan eta dina 1, make software konfigurasi Sensor langsung jeung sensor.
7. Anggo bagian Baca Registers pikeun maca ngadaptar 6103 sensor. Ngadaptar 6103 kedah ngandung 1 sacara standar.
8. Anggo bagian Tulis ngadaptar pikeun ngarobih ID Sensor. Banner nyarankeun anjeun mimitian ku sénsor anu terakhir dina sistem anjeun sareng balik deui ka 1.

To assign the sensor’s slave ID using the Sensor Configuration Software: Use the Sensor Configuration Software and the BWA-UCT-900 cable accessory to connect the VT2 sensor to the computer. Follow the instructions in the Sensor Configuration Software Instruction Manual (p/n 170002) to assign the Sensor Modbus ID to a value between 1 through 40.

Pasang Sénsor Geter

Leres masang sensor geter dina motor penting pikeun ngumpulkeun bacaan anu paling akurat. Aya sababaraha pertimbangan nalika masang sensor.

1. Align the vibration sensor’s x-and z-axes. The vibration sensors have an x- and z-axis indication on the face of the sensor. The z-axis goes in a plane through the sensor while the xaxis goes horizontally. The sensor can be installed flat or vertically.
   • Flat installation-Align the x-axis in line with the motor shaft or axially and the z-axis is going into/through the motor.
   • Vertical installation-Align the z-axis so it is parallel with the motor shaft and x-axis is orthogonally vertical to the shaft.
2. Pasang sensor sacaket mungkin sareng bantalan motor.

Ngagunakeun shroud panutup atawa lokasi jauh ti bearing nu bisa ngakibatkeun ngurangan akurasi atawa kamampuhan pikeun ngadeteksi ciri geter tangtu.

Jinis pamasangan tiasa mangaruhan hasil sénsor.

Directly screwing or epoxying a bracket to a motor provides permanent installation of the bracket to which the sensor can be attached. This more rigid mounting solution ensures some of the best sensor accuracy and frequency response, butis not flexible for future adjustments.

Magnets are slightly less effective but provide more flexibility for future adjustments and faster installation. Magnet mounts are susceptible to accidental rotation or change in the sensor location if an outside force bumps or moves the sensor. This can cа lead to a change in the sensor information that differs from the time-trended data from the precious location.

Sesuaikeun XML File

Ieu mangrupikeun léngkah konfigurasi pilihan.

1. Within the configuration software, go to the Local Registers> Local Registers in Use screen.
2. Ganti ngaran registers pikeun asset diawaskeun.
   • a. On the Local Registers> Local Registers in Use screen, to go the Edit Register section near the bottom of the screen.
   • b. Dina widang Ngaran, lebetkeun nami ngadaptar aset anjeun diawaskeun.
   • c. Kusabab aya lima registers per asset diawaskeun, nyalin jeung témpél ngaran pikeun efisiensi. (N1 = Sensor ID 11, N2 = Sensor ID 12, ... N40 = Sensor ID 50).
3. Pikeun mintonkeun data geter motor, warnings, jeung alarm dina Banner CDS website, change the Cloud settings to Read for each monitored assefs information (velocity, acceleration, alert mask, etc.) that you would like to appear on the websitus.
4. Pendaptaran anu paling umum pikeun dikirim ka awan parantos ngagaduhan idin awan na. Pikeun ngirim registers tambahan atawa ngurangan jumlah registers dikirim lamun make kirang ti 40 sensor, ngarobah idin awan.
   • a. Dina layar Modify Multiple Registers, pilih Setél dina daptar turun-handap gigireun setélan Cloud.
   • b. Dina setélan Cloud turun-handap, pilih Baca atawa Euweuh pikeun mareuman register.
   • c. Setel Ngamimitian ngadaptar sareng Ending ngadaptar pikeun grup pendaptaran anu kedah dirobih.
   • d. Klik Modify Registers pikeun ngalengkepan modifikasi.

Idin awan pendaptaran standar dipidangkeun dina tabel Daptar Lokal di tungtung dokumen ieu.

Nyetél Sambungan Ethernet

DXMR90 dirancang pikeun nyorong data ka a webserver via push Ethernet. Turutan lengkah ieu pikeun nyetél sambungan Ethernet ka ladenan awan.

1. Dina Registers Lokal dina layar Paké, setel Tipe Nilai tina register 844 mun Konstan jeung nilai 1 pikeun ngaktipkeun push data.
2. Lamun DXM bakal nyorong ka awan webserver, nyetél panganteur push.
   • a. Pindah ka Setélan> layar Layanan Awan.
   • b. Tina daptar turun-handap Network Interface, pilih Ethernet.
3. Set the Cloud Push Interval to None
   Skrip pakait sareng ieu file ngahartikeun interval push lima menit internal meh lumangsung langsung saatos sample of the sensors. If you define the Cloud Push Interval here as well,you will be pushing too much information to your account.

Hurungkeun Sénsor dina ngadaptar Lokal

To turn on the sensors, set the Node Select registers (7881-7920) to the DXMR90 Port Number of the sensor. By default, only Sensor 1 (ID 1) is set to a 1 to avoid long timeouts of other systems not on the system. Setting the register back to 0 tells the system the sensor is OFF and data won’t be collected.

Pikeun example, if you have five sensors connected to port 1 of the DXMR90 and five sensors connected to port 2 of the DXMR90, set registers 7881-7885 to 1 and registers 7886-7890 to 2. Set all other registers to 0 to indicate those sensors are not used in the system.

These registers also indicate to the Vibe-IQ application which sensor data should be pushed to the BannerCDS cloud. The application uses group pushing to optimize bandwidth and avoid pushing blank registers for unused sensors in the system. Because of register constraints, sensors 31-35 and 36-40 are grouped. If you have 36 sensors, you will push registers for all 40. The Banner CDS application automatically
hides empty registers. The registers can be written to from a PLC.

Malikan deui léngkah-léngkah ieu iraha waé sénsor ditambah atanapi dipiceun tina sistem.

1. Saatos reboot DXM, antosan hiji nepi ka dua menit.
2. From the DXM Configuration Software: Go to the Tools > Register View layar.
3. In the Write Registers section, set the starting register to a value between 7881 and 7920 to turn on the sensors used in the sys tem.
   Setel Jumlah ngadaptar ka 40 pikeun ningali sadayana sakaligus.
4. Lebetkeun 0 pikeun mareuman sénsor sareng lebetkeun nomer port DXMR90 sénsor (1, 2, 3, atanapi 4) pikeun ngaktipkeun.
5. Klik Tulis register pikeun nulis parobahan anjeun ka DXM.

Simpen sareng Unggah Konfigurasi File

Sanggeus nyieun sagala parobahan konfigurasi, Anjeun kudu nyimpen konfigurasi files kana komputer anjeun, teras unggah ka alat.

Parobahan kana XML file teu otomatis disimpen. Simpen konfigurasi Anjeun file sateuacan kaluar tina alat sareng sateuacan ngirim XML file ka alat pikeun nyegah kaleungitan data. Upami anjeun milih DXM > Kirim Konfigurasi XML ka DXM sateuacan nyimpen konfigurasi file, parangkat lunak bakal nyarankeun anjeun milih antara nyimpen file file atawa nuluykeun tanpa nyimpen teh file.

1. Simpen konfigurasi XML file kana hard drive anjeun ku jalan ka File, Save As menu.
2. Buka DXM > Kirim Konfigurasi XML ka menu DXM.
   • Upami indikator Status Aplikasi beureum, tutup sareng balikan deui Alat Konfigurasi DXM, cabut sareng pasang deui kabel sareng sambungkeun deui DXM ka parangkat lunak.
   • Lamun indikator Status Aplikasi héjo, éta file unggah réngsé.
   • Upami indikator Status Aplikasi abu-abu sareng bar status héjo nuju gerak, file mindahkeun keur lumangsung.

Sanggeus éta file mindahkeun geus réngsé, alat reboots tur mimitian ngajalankeun konfigurasi anyar.

Nyorong Émbaran ka BannerCDS

DXMR90 tiasa nyambung ka Web via Ethernet atawa modul sél internal. Controller ngadorong data tina DXMR90 pikeun disimpen sareng ditampilkeun dina a websitus.

Platform Banner pikeun nyimpen sareng ngawaskeun data sistem nyaéta https://bannercds.com. The Banner Cloud Data Services websitus otomatis ngahasilkeun eusi dasbor pikeun aplikasi nu geus Asezare populata onto nu Dashboard. Panggeuing email tiasa dikonpigurasi nganggo layar Alarm.

Pikeun nyorong data kana awan, robih register 844 ka hiji (1).

Kanggo inpo nu langkung lengkep ihwal nyieun akun tur ngagunakeun sistem Banner Cloud Data Services (CDS), mangga tingal Banner CDS Guide Gancang Mimitian (p/n 201126).

Jieun Gateway Anyar

Saatos Anjeun asup kana Banner Cloud Data Services websitus, nu Leuwihview mintonkeun layar. Turutan léngkah-léngkah ieu pikeun nyiptakeun situs ngawaskeun énggal.

1. Klik New Gateway (pojok katuhu luhur tina Overview layar).
   Jieun Gateway anyar pikeun tiap DXM Controller nu ngirim data ka web server.
   Hiji pituduh Gateway Anyar nembongan.
2. Verify Tradisional dipilih pikeun Tipe Gateway.
3. Lebetkeun Ngaran Gateway.
4. Pilih Perusahaan tina daptar turun-handap.
5. Salin nomer ID Gateway anu aya dina jandela ajakan ka clipboard komputer anjeun.
   Jumlah ID Gateway dijieun ku nu web server mangrupakeun parameter diperlukeun dina konfigurasi tina DXM. The Gateway ID nyaéta alamat nu webserver ngagunakeun pikeun nyimpen data kadorong ti DXM.
6. Click Submit to close the prompt window

Konpigurasikeun DXM pikeun Nyorong Inpormasi ka Awan

PENTING: Ulah not adjust the Cloud Push Interval. The push frequency is controlled by the script. Adjusting the cloud push interval through this configuration may result in excessive amounts of data being pushed to Banner CDS.

1. Dina Parangkat Lunak Konfigurasi DXM, lebet kana layar Lokal Registers in Use.
2. Set the Value Typeof register 844 to Constant and a value of 1 to enable the data push.
3. Go to the Settings, Cloud Services screen.
4. Setel nami Server/IP ka push.bannercds.com.
5. Dina Web Bagian server, témpél Gateway ID disalin ti layar konfigurasi BannerCDS kana widang luyu.
6. Ngagunakeun éta File > Save menu to save the XML file kana hard drive Anjeun.
7. Send the updated XML to the DXM Controller using the DXM, Send XML Configuration to DXM menu.

Unggah Konfigurasi XML File ka nu Websitus

Pikeun unggah konfigurasi XML file ka nu websitus, turutan parentah ieu.

1. Dina BannerCDS websitus, pilih Gateways on Leuwihview layar.
2. Dina baris mintonkeun Gateway Anjeun, klik Rincian di handap View.
3. Pilih Édit Gateway.
   Ajakan Édit Gateway nembongan.
4. Klik Pilih File handapeun Update XML.
5. Pilih nu file anu nembe diropéa kana DXM teras klik Buka.
   Saatos XML file geus dimuat kana webserver, éta webserver ngagunakeun ngaran register sarta konfigurasi didefinisikeun dina konfigurasi nu file. Konfigurasi XML sarua file ayeuna dimuat dina duanana DXM jeung Websitus. Sanggeus sababaraha waktu, data kudu ditempo dina websitus.
6. Ka view data tina layar Gateway urang, klik dina link Rincian pikeun tiap Gateway.
   Layar Rincian Gateway daptar objék Sensor sareng Alarm standar pikeun gateway éta. Mangga view inpormasi ngadaptar individu ku milih ngadaptar.

Completing these steps creates continuity between the Gateway created on the websitus jeung DXM dipaké di sawah. DXM nyorong data ka websitus, nu bisa viewed iraha wae.

Inpormasi Tambahan

Baselining hiji Motor

Skrip anu kalebet sareng pituduh ieu nganggo 300 titik data jalan anu munggaran (bisa diatur ku pangguna ku ngarobih register 852) motor pikeun ngahasilkeun garis dasar sareng statistik pikeun nangtukeun tingkat ambang peringatan sareng alarm.

Jieun garis dasar anyar nalika parobahan signifikan dijieun kana motor atawa sensor Geter, kaasup ngajalankeun pangropéa beurat, pindah sensor, masang motor anyar, jsb Ieu ensures yén sistem ngajalankeun sakumaha akurat jéntré. Re-baselining motor bisa dipigawé ti DXM Konfigurasi Software, ti Banner CDS websitus, atawa tina sistem host disambungkeun.

Baseline a Motor Ngagunakeun Software Konfigurasi DXM

1. Go to the Local Registers > Local Registers in Use screen.
2. Anggo panah pikeun milih ngadaptar.
   The registers are labeled NX_ Baseline (where X is the sensor number you want to baseline).
3. Pilih pendaptaran anu cocog pikeun ngareset teras klik Lebetkeun.
4. Change the value to 1,then click Enter three times.
   Nilai register reset otomatis balik ka enol sanggeus baseline geus réngsé.

Baseline a Motor ti Banner CDS Websitus

1. Dina layar Dashboard, pilih Dashboard luyu anu otomatis dijieun pikeun gateway Anjeun
2. Dina Dashboard, klik dina ikon motor luyu pikeun asset Anjeun hoyong baseline.
3. Pencét View Item dina ajakan nu nembongan.
4. Gulung ka handap dina baki anu nembongan di bagean handap layar, teras klik saklar Baseline ka ON.
   Ieu otomatis pareum saatos garis dasar parantos réngsé.
5. Malikan deui léngkah ieu pikeun unggal sénsor anu kedah didasarkeun.

Dasar Motor tina Sistem Host Sambung
ExampSistem host tiasa janten PLC atanapi HMI.

1. Determine the sensor number X, where X is the sensor number 1-40 (sensor ID 11-50) to be re baselined.
2. Tulis nilai 1 pikeun ngadaptar 320 + X.

Status Sambungan sénsor 

The system tracks the connection status of a sensor. If a sensor times out, the sensor is put into a” status error” state and is only checked once every four hours untilafter the system receives a good reading during one of the four-hour intervals.

Sensor tiasa gaduh kasalahan status upami sinyal radio parantos ngirangan sareng kedah dilereskeun atanapi upami sumber listrik radio gagal (sapertos peryogi batré énggal). Saatos masalah parantos dilereskeun, kirimkeun 1 ka Sénsor Discovery Local Register pikeun maksa sistem pikeun pariksa sadaya sensor anu aya dina sistem. Sistem langsung mariksa sadaya sensor tanpa kedah ngantosan interval opat jam salajengna. Registers pikeun status sareng pamanggihan sensor nyaéta:

• Sensor Connection Status-Local Registers 281 through 320
• Sénsor Papanggihan-Local Register 832 (changes to 0 when complete, but can take 10 to 20 seconds)

Viewdina Run BandéraSolusi ngawaskeun geter ogé ngalacak nalika motor dijalankeun. Fitur ieu tiasa nganggo aturan tindakan tambahan pikeun ngalacak on / off count atanapi perkiraan waktos ngajalankeun motor. Ka view inpo ieu dina web, ngarobah laporan awan sareng idin.

The registers handap dipaké pikeun némbongkeun lamun salakuample geus ditangtukeun yén motor ieu ngajalankeun atanapi henteu.

• Motor Run Flag On/Off (0/1)-Local Registers 241 through 280

Nyaluyukeun Sample Laju
DXMR90 mangrupakeun solusi kabel nu bisa ngarojong leuwih gancang sampling ongkos ti solusi nirkabel. Standar samplaju le pikeun solusi R90 nyaeta 300 detik (5 menit). The samplaju le dikawasa ku register 857. Pikeun kinerja pangalusna:

• Do not seta sample laju kirang ti 5 detik, euweuh urusan sabaraha sababaraha sensor dina jaringan Anjeun.
• Atur s Anjeunample laju dua detik pikeun tiap sensor dina sistem Anjeun, nepi ka 35 detik atawa 15 sensor.
• Pikeun leuwih ti 15 sensor, make 35 detik minimum samplaju le.

Data Geter diagnostik canggih

The MultiHop Vibration monitoring system includes access to additional advanced diagnostic data is available that is not available with the Performance radio system. The added characteristics are based in the two large frequency bands from 10 Hz to 1000 Hz and 1000 Hz to 4000 Hz and include Peak Acceleration (1000-4000 Hz), Peak Velocity Frequency Component(10-1000 Hz), RMS Low Frequency
Acceleration(10-1000 Hz), Kurtosis (1000-4000 Hz) and Crest Factor (1000-4000 Hz).

There are five additional characteristics from each axis for a total of 10 total registers per sensor. This data is available in registers 6141- 6540 as shown in “Local Registers” on page 10.

In addition to the additional large band registers above, the system may collect Spectral Band data: RMS Velocity, Peak Velocity, and Velocity Peak Frequency components from each of three bands that are generated from Speed Inputs. The three bands center around the 1x, 2x, and 3x-10x running speeds entered in Hz into the DXM Local Registers 6581-6620 (one register for each sensor). NOTE: Speed cannot be entered any faster than once per hour to these registers.

Ka view data Band spéktral, Aktipkeun register 857 (ngarobah nilai tina 0 ka 1) lajeng view floating-point registers 1001-2440 (36 registers per sensor). For more information, see “Local Registers” on page 10.

For more information about the Spectral Band information, refer to the VT2 Vibration Spectral Band Configuration technical note (p/n b_4510565).

Nyaluyukeun Awas sareng Ambang Alarm
nilai ieu disimpen dina registers lokal non-volatile ngarah tetep ngaliwatan kakuatan outage.

Temperature-The default temperature settings are 158 °F (70 °C) for warnings and 176 °F (80 °C) for alarms.

Temperature thresholds may be changed from the DXM Configuration Software, from the Banner CDS websitus, atawa tina sistem host disambungkeun.

Vibration-After baselining is complete, warning and alarm thresholds are set for each vibration characteristic on each axis automatically. To view those values, check registers 5181-5660 (12 registers per sensor). To adjust those thresholds, use registers 7001-7320 (8 registers per sensor). Triggering a new baseline returns these user-defined registers to zero.

Saluyukeun Thresholds Ngagunakeun Software Konfigurasi

1. Ngagunakeun Software Konfigurasi DXM, sambungkeun ka DXM Controller ngajalankeun Guide Aplikasi Geter.
2. Go to the Tools > Register View layar.
   • Temperature-The temperature warning and alarm thresholds are in registers 7681-7760 and are labeled NX_TempW or
     NX_TempA, where X is the Sensor ID.
   • Vibration-The vibration warning and alarm thresholds are in registers 7001-7320 and are labeled User_NX_XVel_Warning or User_NX_XVel_Alarm, etc., where X is the Sensor ID.
3. Paké kolom katuhu jeung asupkeun register dimimitian pikeun ngarobah jeung nilai nulis ka register.
4. Klik Tulis ngadaptar.
5. Malikan deui léngkah 3 sareng 4 pikeun ngarobih ambang tambahan.
6. Pikeun ngaropea nepi ka 40 thresholds dina hiji waktu, saluyukeun Jumlah registers underneath register dimimitian. Lebetkeun nilai pikeun tiap ngadaptar teras klik Tulis ngadaptar nalika anjeun réngsé.
7. Pikeun mulang ngagunakeun nilai dasar aslina pikeun sénsor tinangtu:
   • Vibration- Set the user-defined register (7001-7320) back to 0.

Saluyukeun bangbarung tina Banner CDS Websitus

1. Dina layar Dashboard, pilih Dashboard luyu anu otomatis dijieun pikeun gateway Anjeun.
2. Dina Dashboard, klik dina ikon motor luyu pikeun asset nu Anjeun hoyong saluyukeun ambang.
3. Pencét View Item dina ajakan nu nembongan.
4. Handapeun grafik, lebetkeun nilai pikeun bangbarung teras klik Update.
   Banner CDS ngamutahirkeun setélan sistem dina waktos salajengna Controller ngadorong kana méga.
5. Scroll down within the tray that appears at the bottom of the screen and enter your desired values for the thresholds into the respective numeric fields
6. Klik Update.
   Banner CDS updates the system settings the next time the gateway controller pushes to the cloud.
7. Ngulang léngkah ieu pikeun tiap ambang sensor.
8. Pikeun ambang geter, setel ambang deui ka 0 pikeun balik ngagunakeun nilai dasar aslina pikeun sénsor tinangtu.

Saluyukeun Ambang tina Sistem Host Sambung

ExampSistem host tiasa janten PLC atanapi HMI.

1. Tulis nilai luyu kana register mana x nyaeta ID Sensor.
   1. Temperature-Value in °F or °C to registers 7680 + x for the temperature warning or 7720 + x for the temperature alarm.
      Vibration-Write to the following registers.

      Ngadaptar	Katerangan
      7000+(1) 9	X-Axis Laju Perhatosan
      7001+(x1) 9	Alarm Laju X-Axis
      7002+(x1) 9	Z-Axis laju Perhatosan
      7003+(- 1) 9	Z-Axis Laju Alarm
      7004+(x1) 9	Perhatosan Akselerasi X-Axis
      7005+(x1) 9	X-Axis Akselerasi Alarm
      700 + (1) × 9	Perhatosan Akselerasi Z-Axis
      7007+(x1) 9	Z-Axis Akselerasi Alarm

   2. For the Vibration values, to return to using an original baseline value for a sensor, set the user defined register (7001-7320) back to 0.

Topeng Alarm
Warnings and alarms within the system are contained in a register for each sensor (up to 40 sensors) in local registers 201-240.
These alarm masks are automatically recognized by Banner CDS, making it straightforward to create alerts based on the alarm mask. However, acomplete breakdown is provided here for using this data in a PLC or other cloud system. The registers are labeled NXX VibMask where XX is the sensor number. The register value is a decimal form of an 18-bit binary number with a value of 0 or 1 because each sensor could have up to 18 wamings or alarms.

• Velocity alerts-Nunjukkeun masalah motor frekuensi rendah sapertos teu saimbang, misalignment, suku lemes, looseness, jsb.
• High-Frequency Acceleration alerts-Indicate early bearing failure, cavitation, and high-side gear mesh, etc.
• Acute alerts-Indicate quickly happening issues that occur after five consecutive (adjustable in register 853) running samples luhur thresholds.
• Chronic alerts-Indicate a long-term failure based on a 100-point moving average of running samples luhur thresholds.

Topeng binér 18-bit dipegatkeun sapertos kieu:

Bit	Katerangan	Binary Mask
0	Warning X Ans- Acule Velgosy	(0/1) x 20
1	Warning-XAns- Acute Acceleravan (H. Freq)	(0/1) 21
2	Warning – 2 A’s Acure VegOLY	(0/1) 22
3	Warning – 2 Aus- Acure Acceleravon (H. Freq)	(0/1) 23
4	Αίαντι-Χλια Acule Velgary	(0/1) x24
5	Alan-XAG Acule Acceleravan (H. Freq)	(0/1) x25
6	Alan 2 Ans- Active Velocity	(0/1) x26
7	Alam Z Aws – Active Acceleration )iH grab(	(0/1) x27
8	Warning-XANs Chronic Velocity	(0/1)x28
9	Warning- XAws – Chronic Acceleration (H gab(	(0/1) 29
10	Warning- 2 Ais-Crone velocity	(0/1)210
11	Warning – 2 Aus – Cironic Acceleraugn (H. Freq)	(0/1)211
12	Alan-X Ana Chronic Velocлу	0/1(x212
13	Alarm – XANG- Chronic Acceleravan (H. Freq)	(0/1) 213
14	Alarm – Z Ans Chronic velocly	(0/1) x214
15	Waming Temperature (> 158°F or 70°C)	(0/1) x215
16	Waming Temperature (> 158°F or 70°C)	(0/1) x216
17	Alarm Temperature (> 176°F or 80°C)	(0/1) 217

18-bit ngadaptar binér topeng

AcuteX-VelWarn	AcuteK-AccelWarn	AcuteZ-VelWarn	AcuteZ-AccelWarn	AcuteZ-AccelWarn	AcuteX-AccelAlarm	AcuteZ-VelHarm	AcuteZ-AccelAlarm	Chronic X-10/Warn	Peringatan X-Accel kronis	ChronicZ-VelWarn	Kronis Z-Accel Warning	ChronicX-VelAlam	ChronicX-Accel Alarm	Chronic Z-VelAlarm	Alarm Z-Accel kronis	Temp Waming	Temp Alam
0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0

Vibe Mask Registers ditampilkeun dina bentuk perpuluhan sareng mangrupikeun jumlah itungan anu dipidangkeun dina kolom katuhu pikeun tiap register topéng Sensor. Catet yén nilai nu mana wae nu leuwih gede ti enol dina registers 201 ngaliwatan 240 nunjukkeun peringatan atawa alarem pikeun sensor nu tangtu.

To know the exact waming or alarm, calculate the binary value from the decimal value, which can be done on the Banner CDS site or can be done with a PLC or HMI. Multiple warnings and alarms may trigger on an event depending on severity.

Registers Lokal

Panduan Aplikasi files are shared by Banner Solutions Kits. Some registers described as Solutions Kit functionality are only relevant for systems using the Banner Solutions Kits that use an HMI screen. The variable N represents the sensor ID 1-40.

Dokumén / Sumberdaya

BANNER DXMR90 Controller for Processing Machine Sensor [pdf] Pituduh pamaké DXMR90 Controller for Processing Machine Sensor, DXMR90, Controller for Processing Machine Sensor, Processing Machine Sensor, Machine Sensor

Rujukan

• Manual pamaké