Cov ntsiab lus zais
1 BANNER DXMR90 Controller rau Kev Ua Tshuab Sensor Cov Neeg Siv Khoom Qhia
2 Keeb kwm thiab tus nqi
3 Daim ntawv thov nta thiab cov txiaj ntsig
4 Solution Components
5 Mounting Options
6 Cov lus qhia Configuration
7 Load Configuration Files
8 Teem lub Sensor ID
9 Nruab lub Vibration Sensor
10 Customize XML File
11 Teem lub Ethernet kev twb kev txuas
12 Qhib cov Sensors hauv Cov Ntawv Sau Npe
13 Txuag thiab Upload Configuration File
14 Thawb cov ntaub ntawv rau BannerCDS
15 Tsim lub Rooj vag tshiab
16 Configure DXM los thawb cov ntaub ntawv rau huab
17 Upload XML Configuration File mus rau Webqhov chaw
18 Cov ntaub ntawv ntxiv
19 Cov npe hauv zos
20 Cov ntaub ntawv / Cov ntaub ntawv
20.1 Cov ntaub ntawv

Keeb kwm thiab tus nqi

Cov chaw lag luam muaj ntau pua lub cuab tam tseem ceeb xws li lub cev muaj zog, twj tso kua mis, gearboxes, thiab compressors. Cov kev ua tsis tau tiav yuav ua rau raug nqi poob qis.

Ib qho khoom siv saib xyuas kev noj qab haus huv (EHM) kev tiv thaiv kev tiv thaiv kev tiv thaiv siv tshuab kev kawm txhawm rau txheeb xyuas thaum cov khoom muaj nqis tshaj qhov ntsuas ua ntej, ua rau:

  • Increased Uptime-Eliminate unplanned shutdowns by continuously monitoring up to 40 assets with a single system
  • Reduced Maintenance Cost-Repair prior to failure or extensive collateral damage
  • Effective Maintenance/Parts Scheduling-Plan for labor and spare parts
  • Ease of Use-Reduce installation costs and eliminate complexity of traditional data analysis
  • Improved Asset Selection-Use data to analyze root cause and reliability
  • IIOT-Review kev ceeb toom ntawm lub sijhawm tiag tiag rau kev txiav txim siab zoo dua thiab kev tswj hwm cov khoom vaj khoom tsev nyob deb

VIBE-IQ® Los ntawm Banner Engineering Corp:

  • Saib xyuas txhua lub cev muaj zog siv lub tshuab kev kawm algorithm rau cov txiaj ntsig hauv qab thiab teeb tsa kev tswj hwm kev ceeb toom nrog kev sib cuam tshuam ntawm cov neeg siv kawg
  • Tsis tu ncua saib RMS Velocity (10-1000Hz), RMS high-frequency Acceleration (1000-4000Hz), thiab kub ntawm cov khoom siv tig siv Banner's Wireless vibration/temperature sensor
  • Txiav txim siab yog tias cov motors khiav los yog tsis thiab tsuas yog siv cov ntaub ntawv khiav rau hauv paus thiab ceeb toom
  • Sau cov ntaub ntawv rau trending thiab tsom xam; tsab ntawv txhais cov teeb meem mob hnyav
  • Sends data and alerts to the host controller or to the cloud for lloT connectivity

Qhov kev daws teeb meem Banner no saib xyuas qib kev vibration ntawm cov khoom muaj nqis uas yog qhov tshwm sim ntawm:

  • Cov cuab tam tsis sib npaug / misaligned
  • Loose or wom components
  • Kev tsav tsheb tsis zoo los yog cov khoom mounted
  • Cov xwm txheej kub dhau
  • Thaum ntxov bearing tsis ua hauj lwm

Daim ntawv thov nta thiab cov txiaj ntsig

Nruam Vibration Monitoring Monitor vibration data on up to 40 assets sensing X and Z axis RMS Velocity and high-frequency RMS Acceleration RMS Velocity is indicative of general rotating machine health (unbalance, misalignment, looseness) and high-frequency RMS Acceleration is indicative of early bearing wear
Self-Leaming Baseline and Threshold Tiv thaiv cov neeg siv los ntawm kev tsim cov kab hauv qab lossis lub tswb los ntawm kev siv tshuab kev kawm algorithms los tsim qhov pib pib nyeem ntawv thiab ceeb toom / ceeb toom qhov pib rau txhua lub cev muaj zog.
Acute and Chronic Alarms Alarms and Waning are generated for both acute and chronic conditions for each motor. Acute thresholds indicate a short-term condition such as a motor jam or stall that crosses the threshold rapidly. Chronic thresholds use a multi-hour moving average of the vibration signal to indicate a long-term condition such as a wearing/falling bearing or motor.
Tswb Kub Txhua lub vibration sensor tseem yuav saib xyuas qhov kub thiab txias thiab xa lub tswb thaum lub sijhawm pib dhau.
Advanced Data Cov ntaub ntawv kuaj mob siab ntxiv muaj xws li Spectral Band Velocity data, Peak Velocity, Kurtosis, Crest factor, Peak Acceleration, thiab lwm yam.
SMS Text and Email Alerts Generates email alerts based on individual wamings and/or alarms when used with Banner Cloud Data Services.
Cloud Moni to ring Thawb cov ntaub ntawv mus rau huab Webserver lossis PLC ntawm LAN rau cov chaw taws teeb viewing, ceeb toom, thiab kaw.

Solution Components

Qauv Kev piav qhia
QM30VT2 Banner Vibration thiab Kub Sensor nrog RS-485 kev sib txuas lus
DXMR90-X1 Industrial maub los nrog plaub Modbus chaw nres nkoj

Phau ntawv qhia no qhia tau hais tias yuav ua li cas rau nruab lub sensors, txuas lawv mus rau koj tus maub los, thiab thauj khoom XML preconfigured file and script for up to 40 vibration sensors. The XML file tsuas yog xav tau qee qhov kev hloov kho me me kom haum rau txhua qhov chaw.

Mounting Options

Cov kev xaiv mounting hauv qab no tau teev los ntawm qhov tsawg kawg nkaus mus rau qhov zoo tshaj plaws. Nyob rau hauv tag nrho cov kev xaiv mounting, xyuas kom meej tias tsis muaj sensor txav vim qhov no ua rau cov ntaub ntawv tsis raug lossis hloov pauv rau cov ntaub ntawv lub sijhawm.

Follow Banner’s Vibration Monitoring Sensor Installation Guide (p/n b_4471486) for proper sensor installation help.

Qauv Bracket Daim ntawv thov Description
BWA-QM30-FMSS Flat magnet sensor bracket Highly flexible and reusable, flat magnetic mount for larger diameter surfaces or flat surfaces.
BWA-QM30-CMAL Curved surface magnet bracket Curved surface magnet mounts are best suited to smaller curved surfaces. Ensure you have positioned the sensor in the correct direction for the strongest mount.
Offers flexibility for future sensor placement.
BWA-QM30-F TAL Center mounting bracket, 1/4-28 x 1/2-inch screw mount (ships with sensor) Flat bracket is permanently epoxied to the motor and the sensor is screwed to the bracket (very effective) or the flat bracket is screwed to the motor and sensor (mast effective). Ensures the best sensor accuracy and frequency response. Recommend epoxy designed for accelerometer mounting: Loctite Depend 330 and 7388 activator
BWA-QM30CAB-MAG Cable tswj bracket
BWA-QM30-CEAL Notched aluminum bracket for curved surfaces permanently epoxied to mator and sensor screwed to bracket.
BWA-QM30-FSSSR Flat surface rapid release stainless steel bracket; circular with a center screw for mounting the bracket to the motor and aside set-screw for quick release mounting of the sensor to the bracket.
BWA-QM30-FSALR Flat surface rapid-release aluminum bracket; circular with a center screw for mounting the bracket to the motor and a side set-screw for quick-release mounting of the sensor to the bracket.

Cov lus qhia Configuration

Ua raws li cov kauj ruam yooj yim no los teeb tsa koj qhov system.

  1. Load configuration files (see “Load the Configuration Files” on page 3).
  2. Set the sensor’s ID (see “Set the Sensor ID” on page 3).
  3. Install the vibration sensor (see “Install the Vibration Sensor” on page 4).
  4. Customize XML file (saib "Customize the XML File” nyob rau nplooj 4). This is an optional step that depends upon your specific network requirements.
  5. Set up the Ethernet connection (see “Set Up the Ethernet Connection” on page 5).
    Verify that your Cloud Push Interval has been set to None.
  6. Turn on the sensors in the local registers (see “Turn on Sensors in Local Registers” on page 5).
  7. Txuag thiab upload lub configuration file (saib "Save and Upload the Configuration File” nyob rau nplooj 6).
  8. Configure the BannerCDS account (see “Push Information to BannerCDS” on page 6).

Load Configuration Files

Txhawm rau kho qhov system rau ib daim ntawv thov tiag tiag, ua qee qhov kev hloov kho yooj yim rau tus qauv files. Muaj ob files uploaded rau DXM:

  • XML file teeb tsa DXM qhov kev teeb tsa thawj zaug
  • The Script Basic file reads vibration data, sets the thresholds for warnings and alarms, and organizes the information in logical and easy-to-find registers in the DXм

Txhawm rau upload thiab hloov cov no files, siv Banner's DXM Configuration Software (version 4 or newer) thiab Vibration Monitoring files muaj nyob rau hauv cov kev sib txuas hauv qab no.

  1. Verify you have bound the radios, conducted a site survey, and set up the sensor IDs.
  2. Nruab cov sensors.
    Cov sensors cia li pib lub hauv paus tom qab lawv tau teeb tsa thiab txuas nrog DXM. Tsis txhob cuam tshuam kev vibrations los ntawm kev teeb tsa tom qab koj tau teeb tsa lub teeb tsa file.
  3. Download tau lub pre-configured files los ntawm DXMR90 series nplooj ntawv lossis QM30VT sensor series nplooj rau www.bannerengineering.com.
  4. Extract lub ZIP files mus rau hauv ib daim nplaub tshev ntawm koj lub computer. Nco ntsoov qhov chaw nyob qhov twg files tau txais kev cawmdim.
  5. Connect the DXM, via the USB cable supplied with the DXM or ethernet cable, to a computer containing the DXM Configuration Software or download the software and install it on a computer.
  6. Tua tawm lub software thiab xaiv tus qauv DXM raug.
  7. Ntawm DXM Configuration Software: Mus rau File, Open and select R90 VIBE-IQ XML file.
  8. Txuas lub software rau DXM.
    • a. Go to Device, Connection Settings.
    • b. Xaiv TCP/IP.
    • c. Nkag mus rau qhov tseeb IP chaw nyob ntawm DXM.
    • d. Nyem Txuas.
  9. Go to the Settings> Scripting screen and click Upload file. Xaiv cov ntawv DXMR90 VIBE-IQ file (.sb).
  10. Mus rau File > Save to save the XML file. Txuag XML file txhua lub sijhawm XML tau hloov pauv. DXM Configuration Software TSIS TAU autosave.

Teem lub Sensor ID

Ua ntej teeb tsa lub sensors, txhua lub sensor yuav tsum muaj Modbus ID muab rau nws. Sensor Modbus IDs yuav tsum nyob nruab nrab ntawm 1 thiab 40.

Txhua tus ID sensor sib raug rau tus lej ntsuas tus kheej hauv DXM cov npe. Sensor IDs tsis tas yuav tsum tau muab tso rau hauv kev txiav txim tab sis Banner pom zoo kom muab koj cov sensors rov qab, pib nrog lub sensor kawg hauv koj lub cev.

Txhawm rau muab tus lej IDs los ntawm DXM Configuration Software, ua raws cov kauj ruam no.

  1. Apply power to the DXMR90 Controller and connection to your Ethernet network.
  2. Connect your QM30VT2 sensor to port 1 of the DXMR90 Controller
  3. Ntawm koj lub khoos phis tawj, tso tawm DXM Configuration Software thiab xaiv DXMR90x los ntawm cov qauv sau npe.
  4. Luam theej duab koj lub network rau DXMs thiab txheeb xyuas koj DXMR90 tus IP chaw nyob. Nyem Txuas.
    Yog tias koj tab tom txhim kho lub Hoobkas preset DXMR90, DXM yuav tsum muaj qhov chaw nyob IP ruaj khov ntawm 192.168.0.1. Tej zaum koj yuav xav tau ncaj qha txuas koj lub computer mus rau DXMR90 kom teeb tsa DHCP ua ntej txuas ntxiv.
  5. After connecting to the DXMR90, go to the Tools > Register View npo.
  6. Hauv seem Nyeem / Sau Qhov Chaw thiab Hom, xaiv cov hauv qab no:
    • Register Source: Chaw taws teeb Device
    • Chaw nres nkoj: 1 (or the port your sensor is connected to)
    • Server ID: 1
      Modbus ID 1 yog lub Hoobkas default ID rau QM30VT2. Yog tias koj lub sensor twb tau rov hais dua yav dhau los, thov sau qhov chaw nyob tshiab hauv Server ID. Yog tias koj tsis paub tus ID thiab nrhiav tsis tau nws hauv qab 1, siv lub Sensor configuration software ncaj qha nrog lub sensor.
  7. Siv ntu Read Registers los nyeem Register 6103 ntawm lub sensor. Sau npe 6103 yuav tsum muaj 1 los ntawm lub neej ntawd.
  8. Siv cov ntawv sau npe los hloov tus Sensor ID. Banner xav kom koj pib nrog lub sensor kawg hauv koj lub cev thiab ua haujlwm koj txoj kev rov qab mus rau 1.

To assign the sensor’s slave ID using the Sensor Configuration Software: Use the Sensor Configuration Software and the BWA-UCT-900 cable accessory to connect the VT2 sensor to the computer. Follow the instructions in the Sensor Configuration Software Instruction Manual (p/n 170002) to assign the Sensor Modbus ID to a value between 1 through 40.

Nruab lub Vibration Sensor

Kev txhim kho qhov kev vibration sensor ntawm lub cev muaj zog yog qhov tseem ceeb los sau cov ntawv nyeem kom raug. Muaj qee qhov kev xav thaum nws los txog rau kev txhim kho lub sensor.

  1. Align the vibration sensor’s x-and z-axes. The vibration sensors have an x- and z-axis indication on the face of the sensor. The z-axis goes in a plane through the sensor while the xaxis goes horizontally. The sensor can be installed flat or vertically.
    • Flat installation-Align the x-axis in line with the motor shaft or axially and the z-axis is going into/through the motor.
    • Vertical installation-Align the z-axis so it is parallel with the motor shaft and x-axis is orthogonally vertical to the shaft.
  2. Nruab lub sensor kom ze rau cov kabmob ntawm lub cev muaj zog li sai tau.

Kev siv lub npog ntsej muag lossis qhov chaw nyob deb ntawm cov kabmob yuav ua rau txo qhov raug lossis muaj peev xwm txheeb xyuas qee yam kev vibration.

Hom mounting tuaj yeem cuam tshuam cov txiaj ntsig ntawm lub sensor.

Directly screwing or epoxying a bracket to a motor provides permanent installation of the bracket to which the sensor can be attached. This more rigid mounting solution ensures some of the best sensor accuracy and frequency response, butis not flexible for future adjustments.

Magnets are slightly less effective but provide more flexibility for future adjustments and faster installation. Magnet mounts are susceptible to accidental rotation or change in the sensor location if an outside force bumps or moves the sensor. This can cа lead to a change in the sensor information that differs from the time-trended data from the precious location.

Customize XML File

Qhov no yog ib qho kev xaiv configuration kauj ruam.

  1. Within the configuration software, go to the Local Registers> Local Registers in Use screen.
  2. Hloov npe cov npe rau cov cuab yeej saib xyuas.
    • a. On the Local Registers> Local Registers in Use screen, to go the Edit Register section near the bottom of the screen.
    • b. Nyob rau hauv lub npe teb, sau lub npe sau npe ntawm koj cov cuab yeej saib xyuas.
    • c. Vim tias muaj tsib lub npe rau ib qho cuab yeej saib xyuas, luam tawm thiab sau npe rau kev ua haujlwm. (N1 = Sensor ID 11, N2 = Sensor ID 12, … N40 = Sensor ID 50).
  3. Txhawm rau tso tawm cov ntaub ntawv vibration lub cev muaj zog, ceeb toom, thiab lub tswb ntawm Banner CDS website, change the Cloud settings to Read for each monitored assefs information (velocity, acceleration, alert mask, etc.) that you would like to appear on the webqhov chaw.
  4. Feem ntau cov ntawv sau npe xa mus rau huab twb muaj lawv cov huab tso cai. Txhawm rau xa cov ntawv sau npe ntxiv lossis txo tus naj npawb ntawm cov npe raug xa tawm yog tias koj siv tsawg dua 40 sensors, hloov pauv huab tso cai.
    • a. Ntawm Kev Hloov Kho Ntau Cov Ntawv Sau Npe, xaiv Teem rau hauv daim ntawv teev npe nyob ib sab ntawm Huab chaw.
    • b. Nyob rau hauv huab teeb tsa drop-down, xaiv Nyeem los yog Tsis muaj los tua cov ntawv sau npe tawm.
    • c. Teem lub Start Register thiab Ending Register rau pab pawg neeg sau npe uas yuav tsum tau hloov.
    • d. Nyem Modify Registers kom tiav qhov kev hloov kho.

Cov qauv sau npe huab tso cai tau pom nyob rau hauv Cov Ntawv Sau Npe Hauv Zos ntawm qhov kawg ntawm daim ntawv no.

Teem lub Ethernet kev twb kev txuas

Lub DXMR90 yog tsim los thawb cov ntaub ntawv mus rau a webserver ntawm Ethernet thawb. Ua raws li cov kauj ruam no los teeb tsa Ethernet kev sib txuas rau cov kev pabcuam huab.

  1. Ntawm Cov Ntawv Sau Npe Hauv Zos Hauv Kev Siv, teeb tsa tus nqi hom kev sau npe 844 mus tas li thiab tus nqi ntawm 1 los pab txhawb cov ntaub ntawv thawb.
  2. Yog tias DXM yuav thawb mus rau huab webserver, teeb tsa lub laub interface.
    • a. Mus rau Chaw> Kev Pabcuam huab screen.
    • b. Los ntawm Network Interface drop-down daim ntawv teev npe, xaiv Ethernet.
  3. Set the Cloud Push Interval to None
    Tsab ntawv cuam tshuam nrog qhov no file txhais lub tsib-feeb laub ncua sij hawm nyob rau hauv thiaj li hais tias nws tshwm sim tam sim ntawd tom qab lub sample of the sensors. If you define the Cloud Push Interval here as well,you will be pushing too much information to your account.

Qhib cov Sensors hauv Cov Ntawv Sau Npe

To turn on the sensors, set the Node Select registers (7881-7920) to the DXMR90 Port Number of the sensor. By default, only Sensor 1 (ID 1) is set to a 1 to avoid long timeouts of other systems not on the system. Setting the register back to 0 tells the system the sensor is OFF and data won’t be collected.

Rau example, if you have five sensors connected to port 1 of the DXMR90 and five sensors connected to port 2 of the DXMR90, set registers 7881-7885 to 1 and registers 7886-7890 to 2. Set all other registers to 0 to indicate those sensors are not used in the system.

These registers also indicate to the Vibe-IQ application which sensor data should be pushed to the BannerCDS cloud. The application uses group pushing to optimize bandwidth and avoid pushing blank registers for unused sensors in the system. Because of register constraints, sensors 31-35 and 36-40 are grouped. If you have 36 sensors, you will push registers for all 40. The Banner CDS application automatically
hides empty registers. The registers can be written to from a PLC.

Rov ua cov kauj ruam no thaum twg lub sensor ntxiv lossis tshem tawm ntawm qhov system.

  1. Tom qab DXM reboot, tos ib mus rau ob feeb.
  2. From the DXM Configuration Software: Go to the Tools > Register View npo.
  3. In the Write Registers section, set the starting register to a value between 7881 and 7920 to turn on the sensors used in the sys tem.
    Teem Tus lej Sau Npe rau 40 kom pom lawv txhua lub sijhawm.
  4. Nkag mus rau 0 kom tig lub sensor tawm thiab nkag mus rau DXMR90 chaw nres nkoj tus lej ntawm lub sensor (1, 2, 3, lossis 4) kom qhib nws.
  5. Nyem Sau npe sau koj cov kev hloov pauv rau DXM.

Txuag thiab Upload Configuration File

Tom qab ua ib qho kev hloov pauv rau kev teeb tsa, koj yuav tsum khaws cov kev teeb tsa files rau koj lub computer, ces upload nws mus rau lub ntaus ntawv.

Hloov rau XML file tsis tau txais kev cawmdim. Txuag koj lub configuration file ua ntej tawm hauv lub cuab yeej thiab ua ntej xa XML file rau lub cuab yeej kom tsis txhob poob cov ntaub ntawv. Yog tias koj xaiv DXM > Xa XML Configuration rau DXM ua ntej txuag qhov teeb tsa file, lub software yuav hais kom koj xaiv ntawm txuag lub file los yog txuas ntxiv yam tsis txuag lub file.

  1. Txuag XML configuration file mus rau koj lub hard drive los ntawm kev mus rau lub File, Save As menu.
  2. Mus rau DXM > Xa XML Configuration rau DXM ntawv qhia zaub mov.
    • Yog tias daim ntawv thov xwm txheej qhov taw qhia yog liab, kaw thiab rov pib dua DXM Configuration Tool, tshem tawm thiab rov ntsaws rau hauv cable thiab rov txuas DXM rau software.
    • Yog tias daim ntawv thov xwm txheej qhia tau ntsuab, lub file upload tiav lawm.
    • Yog hais tias daim ntawv thov xwm txheej qhov taw qhia yog grey thiab ntsuab xwm txheej bar nyob rau hauv tsab ntawv tsa suab, lub file kev hloov pauv tseem tab tom ua.

Tom qab lub file kev hloov pauv tiav, lub cuab yeej reboots thiab pib khiav qhov kev teeb tsa tshiab.

Thawb cov ntaub ntawv rau BannerCDS

Lub DXMR90 tuaj yeem txuas rau Web ntawm Ethernet lossis ib lub xov tooj ntawm tes sab hauv. Tus maub los thawb cov ntaub ntawv los ntawm DXMR90 khaws cia thiab tso tawm rau ntawm a webqhov chaw.

Lub Banner platform rau khaws cia thiab saib xyuas qhov system cov ntaub ntawv yog https://bannercds.com. The Banner Cloud Data Services website cia li tsim cov ntsiab lus dashboard rau daim ntawv thov uas muaj nyob rau hauv Dashboard. Kev ceeb toom email tuaj yeem teeb tsa siv lub tswb ceeb toom.

Txhawm rau thawb cov ntaub ntawv mus rau huab, hloov sau npe 844 rau ib qho (1).

Yog xav paub ntxiv txog kev tsim nyiaj rau thiab siv Banner Cloud Data Services (CDS) system, thov mus saib Banner CDS Quick Start Guide (p/n 201126).

Tsim lub Rooj vag tshiab

Tom qab koj nkag rau hauv Banner Cloud Data Services website, the Overview npo npo. Ua raws li cov kauj ruam no los tsim qhov chaw saib xyuas tshiab.

  1. Nyem rau ntawm New Gateway (sab saum toj sab xis ntawm lub Tshajview npo).
    Tsim ib lub rooj vag tshiab rau txhua tus DXM Controller uas xa cov ntaub ntawv mus rau web server.
    Lub Rooj vag tshiab tshwm sim.
  2. Xyuas kom tseeb tias ib txwm raug xaiv rau hom rooj vag.
  3. Sau lub npe Gateway.
  4. Xaiv Lub Tuam Txhab los ntawm daim ntawv teev npe poob.
  5. Luam tus naj npawb Gateway ID nyob rau hauv lub qhov rai tam sim ntawd rau koj lub khoos phis tawj cov ntawv teev cia.
    Tus lej Gateway ID tsim los ntawm tus web server yog qhov yuav tsum tau muaj nyob rau hauv configuration ntawm DXM. Lub Gateway ID yog qhov chaw nyob webserver siv los khaws cov ntaub ntawv thawb los ntawm DXM.
  6. Click Submit to close the prompt window

Configure DXM los thawb cov ntaub ntawv rau huab

TSEEM CEEB: Ua not adjust the Cloud Push Interval. The push frequency is controlled by the script. Adjusting the cloud push interval through this configuration may result in excessive amounts of data being pushed to Banner CDS.

  1. Nyob rau hauv DXM Configuration Software, mus rau Cov Ntawv Sau Npe Hauv Zos hauv Kev Siv tshuaj ntsuam.
  2. Set the Value Typeof register 844 to Constant and a value of 1 to enable the data push.
  3. Go to the Settings, Cloud Services screen.
  4. Teem lub Server lub npe/IP rau push.bannercds.com.
  5. Hauv Web Cov neeg rau zaub mov seem, muab tshuaj txhuam Gateway ID theej los ntawm BannerCDS teeb tsa screen rau hauv qhov tsim nyog.
  6. Siv cov File > Save menu to save the XML file rau koj lub hard drive.
  7. Send the updated XML to the DXM Controller using the DXM, Send XML Configuration to DXM menu.

Upload XML Configuration File mus rau Webqhov chaw

Txhawm rau upload XML teeb tsa file mus rau website, ua raws li cov lus qhia no.

  1. Hauv BannerCDS website, xaiv Gateways ntawm lub Tshajview npo.
  2. Ntawm kab qhia koj lub rooj vag, nyem Cov Lus Qhia hauv qab View.
  3. Xaiv Edit Gateway.
    Lub Edit Gateway tam sim ntawd tshwm.
  4. Nyem Xaiv File nyob rau hauv Update XML.
  5. Xaiv tus file uas nyuam qhuav hloov kho rau DXM thiab nyem Qhib.
    Tom qab XML file yog loaded rau hauv lub webserver, ua webserver siv cov npe sau npe thiab teeb tsa uas tau teev tseg hauv kev teeb tsa file. Tib yam XML configuration file yog tam sim no loaded ntawm DXM thiab cov Webqhov chaw. Tom qab qee lub sijhawm, cov ntaub ntawv yuav tsum pom ntawm lub webqhov chaw.
  6. Rau view cov ntaub ntawv los ntawm Gateway's screen, nyem rau ntawm Cov Lus Qhia txuas rau txhua lub rooj vag.
    Lub Gateway Details screen teev cov khoom Sensor thiab lub tswb nrov rau lub rooj vag ntawd. Koj tuaj yeem view tus kheej cov ntaub ntawv sau npe los ntawm kev xaiv Registers.

Completing these steps creates continuity between the Gateway created on the website nrog DXM siv hauv thaj teb. DXM thawb cov ntaub ntawv mus rau lub website, uas yuav ua tau viewed thaum twg los tau.

Cov ntaub ntawv ntxiv

Baselining lub Motor

Cov ntawv sau nrog rau phau ntawv qhia no siv thawj 300 cov ntaub ntawv khiav cov ntsiab lus (tus neeg siv kho tau los ntawm kev hloov npe 852) ntawm lub cev muaj zog los tsim cov kab hauv qab thiab cov txheeb cais rau kev txiav txim siab txog kev ceeb toom thiab ceeb toom theem pib.

Tsim ib lub hauv paus tshiab thaum muaj kev hloov pauv tseem ceeb rau lub cev muaj zog lossis kev vibration sensor, suav nrog kev ua haujlwm hnyav, txav lub sensor, txhim kho lub cev muaj zog tshiab, thiab lwm yam. Qhov no ua kom lub cev ua haujlwm kom raug raws li qhov ua tau. Re-baselining lub cev muaj zog tuaj yeem ua tiav los ntawm DXM Configuration Software, los ntawm Banner CDS website, los yog los ntawm ib lub koom haum txuas nrog.

Baseline lub cev muaj zog siv DXM Configuration Software

  1. Go to the Local Registers > Local Registers in Use screen.
  2. Siv cov xub xaiv rau npe.
    The registers are labeled NX_ Baseline (where X is the sensor number you want to baseline).
  3. Xaiv cov npe tsim nyog los pib dua thiab nyem Enter.
  4. Change the value to 1,then click Enter three times.
    Tus nqi sau npe rov pib dua tuaj yeem rov qab mus rau xoom tom qab qhov pib ua tiav.

Baseline lub cev muaj zog los ntawm Banner CDS Webqhov chaw

  1. Ntawm lub vijtsam Dashboard, xaiv qhov tsim nyog Dashboard uas tau raug tsim los rau koj lub rooj vag
  2. Hauv Dashboard, nyem rau ntawm lub cim tsim nyog lub cev muaj zog rau cov khoom vaj khoom tsev uas koj xav tau hauv paus.
  3. Nyem View Yam khoom nyob rau hauv lub prompt uas tshwm.
  4. Scroll cia nyob rau hauv lub tais uas tshwm nyob rau hauv qab ntawm qhov screen, ces nias lub Baseline hloov mus rau ON.
    Qhov no cia li kaw tom qab lub hauv paus ua tiav.
  5. Rov ua cov kauj ruam no rau txhua lub sensor uas yuav tsum tau ua raws.

Baseline ib lub cev muaj zog los ntawm Kev Sib Txuas Cov Tswv Cuab System
Example host systems yuav yog PLC lossis HMI.

  1. Determine the sensor number X, where X is the sensor number 1-40 (sensor ID 11-50) to be re baselined.
  2. Sau tus nqi ntawm 1 mus rau npe 320 + X.

Kev sib txuas ntawm Sensor 

The system tracks the connection status of a sensor. If a sensor times out, the sensor is put into a” status error” state and is only checked once every four hours untilafter the system receives a good reading during one of the four-hour intervals.

Lub sensor yuav muaj qhov yuam kev yog tias lub xov tooj cua teeb liab tau ploj mus thiab yuav tsum tau kho lossis yog tias lub xov tooj cua lub zog tsis ua haujlwm (xws li xav tau lub roj teeb tshiab). Tom qab qhov teeb meem tau raug kho lawm, xa 1 mus rau Sensor Discovery Local Register kom yuam kom lub kaw lus los xyuas tag nrho cov sensors uas nyob hauv lub cev. Lub kaw lus tam sim tshuaj xyuas tag nrho cov sensors tsis tas yuav tos rau plaub teev tom ntej. Cov npe rau cov xwm txheej thiab kev tshawb pom sensor yog:

  • Sensor Connection Status-Local Registers 281 through 320
  • Sensor Discovery-Local Register 832 (changes to 0 when complete, but can take 10 to 20 seconds)

Viewhauv Run FlagsCov tshuaj xyuas kev vibration kuj taug qab thaum lub cev muaj zog khiav. Cov yam ntxwv no tuaj yeem siv cov kev cai ua haujlwm ntxiv los taug qab / tawm suav lossis kwv yees lub sijhawm lub cev muaj zog. Rau view cov ntaub ntawv no ntawm lub web, hloov huab qhia thiab tso cai.

Cov npe hauv qab no yog siv los qhia tias yog liample tau txiav txim siab tias lub cev muaj zog khiav lossis tsis ua haujlwm.

  • Motor Run Flag On/Off (0/1)-Local Registers 241 through 280

Kho qhov Samptus Nqi
DXMR90 yog ib qho kev daws teeb meem uas tuaj yeem txhawb nqa sai dua sampling tus nqi tshaj li kev daws teeb meem wireless. default sample tus nqi rau cov tshuaj R90 yog 300 vib nas this (5 feeb). Cov sample tus nqi yog tswj los ntawm kev sau npe 857. Rau qhov ua tau zoo tshaj plaws:

  • Do not seta sample tus nqi tsawg dua 5 vib nas this, txawm tias tsawg npaum li cas sensors nyob hauv koj lub network.
  • Teeb koj sample tus nqi rau ob vib nas this rau txhua lub sensor hauv koj lub cev, mus txog 35 vib nas this lossis 15 sensors.
  • Rau ntau tshaj 15 sensors, siv 35-second yam tsawg kawg sample tus.

Advanced Diagnostic Vibration Data

The MultiHop Vibration monitoring system includes access to additional advanced diagnostic data is available that is not available with the Performance radio system. The added characteristics are based in the two large frequency bands from 10 Hz to 1000 Hz and 1000 Hz to 4000 Hz and include Peak Acceleration (1000-4000 Hz), Peak Velocity Frequency Component(10-1000 Hz), RMS Low Frequency
Acceleration(10-1000 Hz), Kurtosis (1000-4000 Hz) and Crest Factor (1000-4000 Hz).

There are five additional characteristics from each axis for a total of 10 total registers per sensor. This data is available in registers 6141- 6540 as shown in “Local Registers” on page 10.

In addition to the additional large band registers above, the system may collect Spectral Band data: RMS Velocity, Peak Velocity, and Velocity Peak Frequency components from each of three bands that are generated from Speed Inputs. The three bands center around the 1x, 2x, and 3x-10x running speeds entered in Hz into the DXM Local Registers 6581-6620 (one register for each sensor). NOTE: Speed cannot be entered any faster than once per hour to these registers.

Rau view cov ntaub ntawv Spectral Band, pab kom sau npe 857 (hloov tus nqi ntawm 0 mus rau 1) ces view floating-point registers 1001-2440 (36 registers per sensor). For more information, see “Local Registers” on page 10.

For more information about the Spectral Band information, refer to the VT2 Vibration Spectral Band Configuration technical note (p/n b_4510565).

Kho cov lus ceeb toom thiab lub tswb ceeb toom
Cov txiaj ntsig no tau muab khaws cia rau hauv cov ntawv sau npe tsis hloov pauv hauv zos kom lawv nyob twj ywm los ntawm lub zog outage.

Temperature-The default temperature settings are 158 °F (70 °C) for warnings and 176 °F (80 °C) for alarms.

Temperature thresholds may be changed from the DXM Configuration Software, from the Banner CDS website, los yog los ntawm ib lub koom haum txuas nrog.

Vibration-After baselining is complete, warning and alarm thresholds are set for each vibration characteristic on each axis automatically. To view those values, check registers 5181-5660 (12 registers per sensor). To adjust those thresholds, use registers 7001-7320 (8 registers per sensor). Triggering a new baseline returns these user-defined registers to zero.

Kho cov Thresholds siv Configuration Software

  1. Siv DXM Configuration Software, txuas mus rau DXM Controller khiav Vibration Application Guide.
  2. Go to the Tools > Register View npo.
    • Temperature-The temperature warning and alarm thresholds are in registers 7681-7760 and are labeled NX_TempW or
      NX_TempA, where X is the Sensor ID.
    • Vibration-The vibration warning and alarm thresholds are in registers 7001-7320 and are labeled User_NX_XVel_Warning or User_NX_XVel_Alarm, etc., where X is the Sensor ID.
  3. Siv cov kab ke sab xis thiab nkag mus rau qhov pib sau npe hloov pauv thiab tus nqi sau rau hauv lub npe.
  4. Nyem Sau Sau Npe.
  5. Rov ua cov kauj ruam 3 thiab 4 rau txhua qhov kev hloov pauv ntxiv.
  6. Txhawm rau hloov mus txog 40 qhov pib ntawm ib lub sijhawm, kho tus lej ntawm cov npe hauv qab lub npe pib. Sau tus nqi rau txhua qhov kev sau npe thiab nyem Sau Sau Npe thaum koj ua tiav.
  7. Txhawm rau rov qab mus siv tus nqi pib tus nqi rau ib qho sensor tshwj xeeb:
    • Vibration- Set the user-defined register (7001-7320) back to 0.

Kho qhov pib ntawm Banner CDS Webqhov chaw

  1. Ntawm lub vijtsam Dashboard, xaiv qhov tsim nyog Dashboard uas tau raug tsim los rau koj lub rooj vag.
  2. Hauv Dashboard, nyem rau ntawm lub cim tsim nyog lub cev muaj zog rau cov khoom vaj khoom tsev uas koj xav kho qhov pib.
  3. Nyem View Yam khoom nyob rau hauv lub prompt uas tshwm.
  4. Hauv qab cov duab kos, nkag mus rau qhov tseem ceeb rau qhov pib thiab nyem Hloov tshiab.
    Lub Banner CDS hloov kho cov txheej txheem kev teeb tsa lub sijhawm tom ntej tus Controller thawb mus rau huab.
  5. Scroll down within the tray that appears at the bottom of the screen and enter your desired values for the thresholds into the respective numeric fields
  6. Nyem Hloov tshiab.
    Banner CDS updates the system settings the next time the gateway controller pushes to the cloud.
  7. Rov ua cov kauj ruam no rau txhua qhov ntsuas qhov ntsuas.
  8. Rau qhov kev vibration pib, teeb qhov pib rov qab mus rau 0 kom rov qab mus rau kev siv cov txiaj ntsig qub rau ib qho sensor.

Kho cov Thresholds los ntawm Kev Sib Txuas Cov Tswv Cuab System

Example host systems yuav yog PLC lossis HMI.

  1. Sau tus nqi tsim nyog rau hauv daim ntawv sau npe qhov twg x yog Sensor ID.
    1. Temperature-Value in °F or °C to registers 7680 + x for the temperature warning or 7720 + x for the temperature alarm.
      Vibration-Write to the following registers.
      Sau npe Kev piav qhia
      7000+(1) 9 X-Axis Velocity Warning
      7001+(x1) 9 X-Axis Velocity Tswb
      7002+(x1) 9 Z-Axis Ceev Ceeb Toom
      7003+(- 1) 9 Z-Axis Velocity Tswb
      7004+(x1) 9 X-Axis acceleration ceeb toom
      7005+(x1) 9 X-Axis Acceleration Tswb
      700 + (1) × 9 Z-Axis acceleration ceeb toom
      7007+(x1) 9 Z-Axis Acceleration Tswb
    2. For the Vibration values, to return to using an original baseline value for a sensor, set the user defined register (7001-7320) back to 0.

Tswb Mask
Warnings and alarms within the system are contained in a register for each sensor (up to 40 sensors) in local registers 201-240.
These alarm masks are automatically recognized by Banner CDS, making it straightforward to create alerts based on the alarm mask. However, acomplete breakdown is provided here for using this data in a PLC or other cloud system. The registers are labeled NXX VibMask where XX is the sensor number. The register value is a decimal form of an 18-bit binary number with a value of 0 or 1 because each sensor could have up to 18 wamings or alarms.

  • Velocity alerts-Qhia txog cov teeb meem ntawm lub cev muaj zog tsawg xws li kev tsis sib xws, kev sib raug zoo, muag taw, xoob, thiab lwm yam.
  • High-Frequency Acceleration alerts-Indicate early bearing failure, cavitation, and high-side gear mesh, etc.
  • Acute alerts-Indicate quickly happening issues that occur after five consecutive (adjustable in register 853) running samples saum qhov chaw pib.
  • Chronic alerts-Indicate a long-term failure based on a 100-point moving average of running samples saum qhov chaw pib.

18-ntsis binary qhov ncauj qhov ntswg tau tawg tawm raws li hauv qab no:

Me ntsis Kev piav qhia Binary Mask
0 Warning X Ans- Acule Velgosy (0/1) x 20
1 Warning-XAns- Acute Acceleravan (H. Freq) (0/1) 21
2 Warning – 2 A’s Acure VegOLY (0/1) 22
3 Warning – 2 Aus- Acure Acceleravon (H. Freq) (0/1) 23
4 Αίαντι-Χλια Acule Velgary (0/1) x24
5 Alan-XAG Acule Acceleravan (H. Freq) (0/1) x25
6 Alan 2 Ans- Active Velocity (0/1) x26
7 Alam Z Aws – Active Acceleration )iH grab( (0/1) x27
8 Warning-XANs Chronic Velocity (0/1)x28
9 Warning- XAws – Chronic Acceleration (H gab( (0/1) 29
10 Warning- 2 Ais-Crone velocity (0/1)210
11 Warning – 2 Aus – Cironic Acceleraugn (H. Freq) (0/1)211
12 Alan-X Ana Chronic Velocлу  0/1(x212
13 Alarm – XANG- Chronic Acceleravan (H. Freq) (0/1) 213
14 Alarm – Z Ans Chronic velocly (0/1) x214
15 Waming Temperature (> 158°F or 70°C) (0/1) x215
16 Waming Temperature (> 158°F or 70°C) (0/1) x216
17 Alarm Temperature (> 176°F or 80°C) (0/1) 217

18-ntsis register binary mask

AcuteX-VelWarn AcuteK-AccelWarn AcuteZ-VelWarn AcuteZ-AccelWarn AcuteZ-AccelWarn AcuteX-AccelAlarm AcuteZ-VelHarm AcuteZ-AccelAlarm Chronic X-10/Warn Chronic X-Accel Warn ChronicZ-VelWarn Chronic Z-Accel Warn ChronicX-VelAlam ChronicX-Accel Alarm Chronic Z-VelAlarm Chronic Z-Accel tswb Temp Waming Temp Alam
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Lub Vibe Mask Registers tso rau hauv daim ntawv zauv teb thiab yog cov lej ntawm cov lej suav nrog hauv kab sab xis rau txhua tus Sensor lub npog ntsej muag. Nco ntsoov tias txhua tus nqi ntau dua li xoom hauv cov npe 201 txog 240 qhia tias muaj lus ceeb toom lossis ceeb toom rau qhov tshwj xeeb sensor.

To know the exact waming or alarm, calculate the binary value from the decimal value, which can be done on the Banner CDS site or can be done with a PLC or HMI. Multiple warnings and alarms may trigger on an event depending on severity.

Cov npe hauv zos

Daim Ntawv Qhia Kev Siv files are shared by Banner Solutions Kits. Some registers described as Solutions Kit functionality are only relevant for systems using the Banner Solutions Kits that use an HMI screen. The variable N represents the sensor ID 1-40.

Cov ntaub ntawv / Cov ntaub ntawv

BANNER DXMR90 Controller for Processing Machine Sensor [ua pdf] Cov neeg siv phau ntawv qhia
DXMR90 Controller for Processing Machine Sensor, DXMR90, Controller for Processing Machine Sensor, Processing Machine Sensor, Machine Sensor

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