Fage da Daraja
Wuraren masana'antu suna da ɗaruruwan mahimman kadarori masu jujjuyawa kamar injina, famfo, akwatunan gear, da compressors. Rashin gazawar da ba zato ba tsammani yana haifar da raguwar lokaci mai tsada.
Maganin kiyaye lafiyar kayan aiki (EHM) yana amfani da koyon injin don gano lokacin da kadarorin suka wuce sifofin da aka riga aka ayyana, wanda ke haifar da:
- Increased Uptime-Eliminate unplanned shutdowns by continuously monitoring up to 40 assets with a single system
- Reduced Maintenance Cost-Repair prior to failure or extensive collateral damage
- Effective Maintenance/Parts Scheduling-Plan for labor and spare parts
- Ease of Use-Reduce installation costs and eliminate complexity of traditional data analysis
- Improved Asset Selection-Use data to analyze root cause and reliability
- IIOT-Review faɗakarwa na ainihi don mafi kyawun yanke shawara da sarrafa kadari mai nisa
VIBE-IQ® Daga Banner Engineering Corp:
- Yana sa ido kan kowane motar ta amfani da na'ura na koyon algorithm zuwa ƙima na asali da saita iyakoki don faɗakarwa tare da iyakancewar hulɗar mai amfani.
- Ci gaba da saka idanu Gudun RMS (10-1000Hz), Haɓakar Maɗaukaki na RMS (1000-4000Hz), da zafin jiki akan kayan aikin juyawa ta amfani da Banner's Wireless vibration/zazzabi firikwensin
- Yana ƙayyade idan motoci suna gudana ko a'a kuma kawai yana amfani da bayanan da ke gudana don tushe da faɗakarwa
- Tattara bayanai don trending da bincike; Rubutun ya bayyana matsananciyar al'amurran da suka shafi na yau da kullun
- Sends data and alerts to the host controller or to the cloud for lloT connectivity
Wannan Maganin Banner yana lura da matakan girgiza akan kadarorin da ke juyawa waɗanda sakamakon:
- Kadarorin da ba su da daidaituwa/masu daidaitawa
- Loose or wom components
- Abubuwan da aka sarrafa ba daidai ba ko an saka su
- Yanayin zafi fiye da kima
- Rashin gazawar farko
Fasalolin Aikace-aikacen da Fa'idodi
Ci gaba da Kulawa da Jijjiga | Monitor vibration data on up to 40 assets sensing X and Z axis RMS Velocity and high-frequency RMS Acceleration RMS Velocity is indicative of general rotating machine health (unbalance, misalignment, looseness) and high-frequency RMS Acceleration is indicative of early bearing wear |
Self-Leaming Baseline and Threshold | Hana masu amfani don samar da tushe ko ƙararrawa ta amfani da algorithms koyan inji don ƙirƙirar farkon karantawa da faɗakarwa / ƙararrawa kofa ga kowane mota daban-daban. |
Acute and Chronic Alarms | Alarms and Waning are generated for both acute and chronic conditions for each motor. Acute thresholds indicate a short-term condition such as a motor jam or stall that crosses the threshold rapidly. Chronic thresholds use a multi-hour moving average of the vibration signal to indicate a long-term condition such as a wearing/falling bearing or motor. |
Ƙararrawa Zazzabi | Kowane firikwensin jijjiga kuma zai lura da zafin jiki kuma zai aika ƙararrawa lokacin da aka ƙetare iyakar. |
Advanced Data | Akwai ƙarin ƙarin bayanan bincike na ci gaba kamar su Spectral Band Velocity data, Peak Velocity, Kurtosis, Crest factor, Peak Acceleration, da sauransu. |
SMS Text and Email Alerts | Generates email alerts based on individual wamings and/or alarms when used with Banner Cloud Data Services. |
Cloud Moni to ring | Tura bayanai zuwa Cloud Webuwar garken ko PLC ta LAN don nesa viewing, faɗakarwa, da shiga. |
Abubuwan Magani
Samfura | Bayani |
QM30VT2 | Banner Vibration da Sensor Zazzabi tare da sadarwar RS-485 |
Saukewa: DXMR90-X1 | Mai sarrafa masana'antu tare da tashoshin Modbus guda huɗu |
Wannan jagorar yana nuna yadda ake shigar da na'urori masu auna firikwensin, haɗa su zuwa mai sarrafa ku, da loda XML da aka riga aka tsara file and script for up to 40 vibration sensors. The XML file kawai yana buƙatar wasu ƙananan gyare-gyare don a keɓance su don kowane rukunin yanar gizo.
Zaɓuɓɓukan hawa
Zaɓuɓɓukan hawa masu zuwa an jera su daga mafi ƙarancin inganci zuwa mafi inganci. A cikin duk zaɓuɓɓukan hawa, tabbatar da cewa babu motsi na firikwensin saboda wannan yana haifar da bayanan da ba daidai ba ko canje-canje ga bayanan da aka canza lokaci.
Follow Banner’s Vibration Monitoring Sensor Installation Guide (p/n b_4471486) for proper sensor installation help.
Samfura | Bangaren | Bayanin aikace-aikacen |
BWA-QM30-FMSS Flat magnet sensor bracket | Highly flexible and reusable, flat magnetic mount for larger diameter surfaces or flat surfaces. | |
BWA-QM30-CMAL Curved surface magnet bracket | Curved surface magnet mounts are best suited to smaller curved surfaces. Ensure you have positioned the sensor in the correct direction for the strongest mount. Offers flexibility for future sensor placement. |
|
BWA-QM30-F TAL Center mounting bracket, 1/4-28 x 1/2-inch screw mount (ships with sensor) | Flat bracket is permanently epoxied to the motor and the sensor is screwed to the bracket (very effective) or the flat bracket is screwed to the motor and sensor (mast effective). Ensures the best sensor accuracy and frequency response. Recommend epoxy designed for accelerometer mounting: Loctite Depend 330 and 7388 activator | |
Saukewa: BWA-QM30CAB-MAG | Bakin sarrafa kebul | |
BWA-QM30-CEAL | Notched aluminum bracket for curved surfaces permanently epoxied to mator and sensor screwed to bracket. | |
BWA-QM30-FSSSR | Flat surface rapid release stainless steel bracket; circular with a center screw for mounting the bracket to the motor and aside set-screw for quick release mounting of the sensor to the bracket. | |
BWA-QM30-FSALR | Flat surface rapid-release aluminum bracket; circular with a center screw for mounting the bracket to the motor and a side set-screw for quick-release mounting of the sensor to the bracket. |
Umarnin Kanfigareshan
Bi waɗannan matakan asali don daidaita tsarin ku.
- Load da sanyi files (see “Load the Configuration Files” on page 3).
- Set the sensor’s ID (see “Set the Sensor ID” on page 3).
- Install the vibration sensor (see “Install the Vibration Sensor” on page 4).
- Keɓance XML file (duba “Kaddamar da XML File” shafi na 4). This is an optional step that depends upon your specific network requirements.
- Set up the Ethernet connection (see “Set Up the Ethernet Connection” on page 5).
Verify that your Cloud Push Interval has been set to None. - Turn on the sensors in the local registers (see “Turn on Sensors in Local Registers” on page 5).
- Ajiye kuma loda saitin file (duba “Ajiye kuma Loda Kanfigareshan File” shafi na 6).
- Configure the BannerCDS account (see “Push Information to BannerCDS” on page 6).
Load da Kanfigareshan Files
Don keɓance tsarin zuwa ainihin aikace-aikacen, yi wasu gyare-gyare na asali ga samfuri files. Akwai biyu filean ɗora zuwa DXM:
- XML file yana saita saitin farko na DXM
- The Script Basic file reads vibration data, sets the thresholds for warnings and alarms, and organizes the information in logical and easy-to-find registers in the DXм
Don loda da gyara waɗannan files, yi amfani da Banner's DXM Kanfigareshan Software (version 4 ko sabo) da Kulawar Vibration files samuwa via a cikin hanyoyin da ke ƙasa.
- Verify you have bound the radios, conducted a site survey, and set up the sensor IDs.
- Shigar da na'urori masu auna firikwensin.
Na'urori masu auna firikwensin suna farawa ta atomatik bayan an shigar da su kuma an haɗa su zuwa DXM. Guji girgizar da ba ta da alaƙa daga shigarwa bayan kun loda saitin file. - Zazzage abin da aka riga aka tsara files daga ko dai shafin jerin DXMR90 ko QM30VT jerin firikwensin shafin a kunne www.bannerengineering.com.
- Cire ZIP files cikin babban fayil a kwamfutarka. Kula da wurin da files sun sami ceto.
- Connect the DXM, via the USB cable supplied with the DXM or ethernet cable, to a computer containing the DXM Configuration Software or download the software and install it on a computer.
- Kaddamar da software kuma zaɓi samfurin DXM daidai.
- Akan Software na Kanfigareshan DXM: Jeka File, Open and select R90 VIBE-IQ XML file.
- Haɗa software zuwa DXM.
- a. Go to Device, Connection Settings.
- b. Zaɓi TCP/IP.
- c. Shigar da daidai adireshin IP na DXM.
- d. Danna Haɗa.
- Go to the Settings> Scripting screen and click Upload file. Zaɓi rubutun DXMR90 VIBE-IQ file (.sb).
- Je zuwa File > Save to save the XML file. Ajiye XML file duk lokacin da aka canza XML. Software na Kanfigareshan DXM BA YA Ajiye kai tsaye.
Saita ID na Sensor
Kafin saita firikwensin, kowane firikwensin dole ne ya sami ID na Modbus da aka sanya masa. ID na Modbus Sensor dole ne ya kasance tsakanin 1 zuwa 40.
Kowane ID na firikwensin yayi daidai da lambobin firikwensin mutum ɗaya a cikin rijistar DXM. Ba dole ba ne a sanya ID na firikwensin bisa tsari amma Banner yana ba da shawarar sanya na'urorin firikwensin ku ta hanyar juyawa, farawa da firikwensin ƙarshe a cikin tsarin ku.
Don sanya ID na firikwensin ta hanyar Software na Kanfigareshan DXM, bi waɗannan matakan.
- Apply power to the DXMR90 Controller and connection to your Ethernet network.
- Connect your QM30VT2 sensor to port 1 of the DXMR90 Controller
- A kan kwamfutarka, ƙaddamar da software na Kanfigareshan DXM kuma zaɓi DXMR90x daga jerin zaɓuka na ƙirar.
- Bincika cibiyar sadarwar ku don DXMs kuma gano adireshin IP ɗin ku na DXMR90. Danna Haɗa.
Idan kana shigar da saitattun masana'anta DXMR90, DXM yakamata ya sami ingantaccen adireshin IP na 192.168.0.1. Kuna iya buƙatar haɗa kwamfutarka kai tsaye zuwa DXMR90 don saita DHCP kafin ci gaba. - After connecting to the DXMR90, go to the Tools > Register View allo.
- A cikin sashin Karanta/Rubuta Tushen da Tsarin, zaɓi mai zuwa:
- Register Source: Na'ura mai nisa
- Port: 1 (or the port your sensor is connected to)
- ID na uwar garke: 1
Modbus ID 1 shine tsohuwar ID na masana'anta don QM30VT2. Idan an riga an sake yin magana da firikwensin ku a baya, da fatan za a shigar da sabon adireshin ƙarƙashin ID na uwar garke. Idan ba ku san ID ɗin ba kuma ba za ku iya samun shi a ƙarƙashin 1 ba, yi amfani da software na daidaitawa na Sensor kai tsaye tare da firikwensin.
- Yi amfani da sashin Karatu don karanta Rajista 6103 na firikwensin. Rijista 6103 yakamata ya ƙunshi 1 ta tsohuwa.
- Yi amfani da sashin Rubutun Rajista don canza ID na Sensor. Banner yana ba da shawarar ku fara da firikwensin ƙarshe a cikin tsarin ku kuma kuyi hanyar ku zuwa 1.
To assign the sensor’s slave ID using the Sensor Configuration Software: Use the Sensor Configuration Software and the BWA-UCT-900 cable accessory to connect the VT2 sensor to the computer. Follow the instructions in the Sensor Configuration Software Instruction Manual (p/n 170002) to assign the Sensor Modbus ID to a value between 1 through 40.
Sanya Sensor Vibration
Daidaita hawan firikwensin jijjiga akan mota yana da mahimmanci don tattara ingantaccen karatu. Akwai wasu la'akari yayin da ake shigar da firikwensin.
- Align the vibration sensor’s x-and z-axes. The vibration sensors have an x- and z-axis indication on the face of the sensor. The z-axis goes in a plane through the sensor while the xaxis goes horizontally. The sensor can be installed flat or vertically.
- Flat installation-Align the x-axis in line with the motor shaft or axially and the z-axis is going into/through the motor.
- Vertical installation-Align the z-axis so it is parallel with the motor shaft and x-axis is orthogonally vertical to the shaft.
- Shigar da firikwensin kusa da abin ɗaukar motar gwargwadon yiwuwa.
Yin amfani da murfin murfi ko wuri mai nisa da abin ɗamarar na iya haifar da raguwar daidaito ko ikon gano wasu halayen girgiza.
Nau'in hawa na iya rinjayar sakamakon firikwensin.
Directly screwing or epoxying a bracket to a motor provides permanent installation of the bracket to which the sensor can be attached. This more rigid mounting solution ensures some of the best sensor accuracy and frequency response, butis not flexible for future adjustments.
Magnets are slightly less effective but provide more flexibility for future adjustments and faster installation. Magnet mounts are susceptible to accidental rotation or change in the sensor location if an outside force bumps or moves the sensor. This can cа lead to a change in the sensor information that differs from the time-trended data from the precious location.
Keɓance XML File
Wannan matakin daidaitawa na zaɓi ne.
- Within the configuration software, go to the Local Registers> Local Registers in Use screen.
- Sake suna masu rijista don kadarar da ake kulawa.
- a. On the Local Registers> Local Registers in Use screen, to go the Edit Register section near the bottom of the screen.
- b. A cikin Sunan filin, shigar da sunan rajista na kadarar da kake kulawa.
- c. Domin akwai rajista biyar akan kowace kadarar da aka sanya ido, kwafi da liƙa sunaye don dacewa. (N1 = Sensor ID 11, N2 = Sensor ID 12, … N40 = Sensor ID 50).
- Don nuna bayanan girgizar motar, faɗakarwa, da ƙararrawa akan Banner CDS website, change the Cloud settings to Read for each monitored assefs information (velocity, acceleration, alert mask, etc.) that you would like to appear on the website.
- Mafi yawan rajistar rajista da za a aika zuwa gajimare sun riga sun saita izinin girgijen su. Don aika ƙarin rajista ko rage adadin rajistar da ake aikawa idan kuna amfani da firikwensin kasa da 40, canza izinin girgije.
- a. A kan allo Gyara Multiple Rajista allo, zaɓi Saita a cikin jerin zaɓuka kusa da saitunan Cloud.
- b. A cikin faifan saitunan Cloud, zaɓi Karanta ko Babu don kashe rijistar.
- c. Saita Rijistar Farawa da Rajistar Ƙarshen don ƙungiyar masu rajista waɗanda ke buƙatar canzawa.
- d. Danna Gyara Rajista don kammala gyara.
Ana nuna daidaitattun izini na rajistar girgije a cikin teburin Masu rajista na gida a ƙarshen wannan takaddar.
Saita Haɗin Ethernet
An tsara DXMR90 don tura bayanai zuwa a webuwar garken ta hanyar turawa ta Ethernet. Bi waɗannan matakan don saita haɗin Ethernet zuwa ayyukan girgije.
- A kan allo na gida mai rijista a Amfani, saita Nau'in Rijista na 844 zuwa Constant da ƙimar 1 don ba da damar tura bayanan.
- Idan DXM zai tura zuwa gajimare webuwar garken, saita hanyar turawa.
- a. Je zuwa Saituna> Allon Sabis na Cloud.
- b. Daga jerin abubuwan da aka saukar na Interface Interface, zaɓi Ethernet.
- Set the Cloud Push Interval to None
Rubutun da ke da alaƙa da wannan file yana bayyana tazarar turawa na mintuna biyar a ciki ta yadda zai faru nan da nan bayan sample of the sensors. If you define the Cloud Push Interval here as well,you will be pushing too much information to your account.
Kunna Sensors a cikin Masu yin rajista na gida
To turn on the sensors, set the Node Select registers (7881-7920) to the DXMR90 Port Number of the sensor. By default, only Sensor 1 (ID 1) is set to a 1 to avoid long timeouts of other systems not on the system. Setting the register back to 0 tells the system the sensor is OFF and data won’t be collected.
Don misaliample, if you have five sensors connected to port 1 of the DXMR90 and five sensors connected to port 2 of the DXMR90, set registers 7881-7885 to 1 and registers 7886-7890 to 2. Set all other registers to 0 to indicate those sensors are not used in the system.
These registers also indicate to the Vibe-IQ application which sensor data should be pushed to the BannerCDS cloud. The application uses group pushing to optimize bandwidth and avoid pushing blank registers for unused sensors in the system. Because of register constraints, sensors 31-35 and 36-40 are grouped. If you have 36 sensors, you will push registers for all 40. The Banner CDS application automatically
hides empty registers. The registers can be written to from a PLC.
Maimaita waɗannan matakan duk lokacin da aka ƙara ko cire firikwensin daga tsarin.
- Bayan sake kunna DXM, jira minti daya zuwa biyu.
- From the DXM Configuration Software: Go to the Tools > Register View allo.
- In the Write Registers section, set the starting register to a value between 7881 and 7920 to turn on the sensors used in the sys tem.
Saita Adadin Masu Rajista zuwa 40 don ganin su gaba ɗaya. - Shigar da 0 don kashe firikwensin kuma shigar da lambar tashar tashar DXMR90 na firikwensin (1, 2, 3, ko 4) don kunna ta.
- Danna Rubutun rajista don rubuta canje-canjenku zuwa DXM.
Ajiye kuma loda Kanfigareshan File
Bayan yin kowane canje-canje ga tsarin, dole ne ku adana tsarin files zuwa kwamfutarka, sannan loda shi zuwa na'urar.
Canje-canje zuwa XML file ba a ajiye su ta atomatik. Ajiye tsarin ku file kafin fita da kayan aiki da kuma kafin aika da XML file zuwa na'urar don guje wa asarar bayanai. Idan ka zaɓi DXM > Aika Kanfigareshan XML zuwa DXM kafin ajiye saitin file, software zai sa ka zaɓi tsakanin adanawa file ko ci gaba ba tare da ajiyewa ba file.
- Ajiye daidaitawar XML file zuwa rumbun kwamfutarka ta hanyar zuwa File, Save As menu.
- Jeka DXM> Aika Kanfigareshan XML zuwa menu na DXM.
- Idan alamar Matsayin Aikace-aikacen ja ne, rufe kuma sake kunna Kayan Kanfigareshan DXM, cirewa kuma sake haɗa kebul ɗin kuma sake haɗa DXM zuwa software.
- Idan alamar Matsayin Aikace-aikacen kore ne, da file upload ya cika.
- Idan alamar Matsayin Aikace-aikacen yana launin toka kuma koren matsayi yana motsi, da file canja wuri yana ci gaba.
Bayan da file canja wuri ya cika, na'urar ta sake yin aiki kuma ta fara gudanar da sabon tsarin.
DXMR90 na iya haɗawa zuwa Web ta hanyar Ethernet ko tsarin salula na ciki. Mai sarrafawa yana tura bayanai daga DXMR90 don adanawa da nunawa akan a website.
Dandalin Banner don adanawa da lura da bayanan tsarin shine https://bannercds.com. The Banner Cloud Data Services website ta atomatik yana haifar da abun ciki na dashboard don aikace-aikacen da ke cike a kan Dashboard. Ana iya saita faɗakarwar imel ta amfani da allon ƙararrawa.
Don tura bayanai zuwa gajimare, canza rajista 844 zuwa ɗaya (1).
Don ƙarin bayani kan ƙirƙirar asusu akan da kuma amfani da tsarin Banner Cloud Data Services (CDS), da fatan za a koma zuwa Banner CDS Quick Start Guide (p/n 201126).
Ƙirƙiri Sabuwar Ƙofar
Bayan ka shiga cikin Banner Cloud Data Services website, da Overview nunin allo. Bi waɗannan matakan don ƙirƙirar sabon rukunin sa ido.
- Danna Sabuwar Ƙofar (kusurwar dama na Overview layar).
Ƙirƙiri sabon Ƙofar Gate ga kowane Mai Kula da DXM wanda ke aika bayanai zuwa ga web uwar garken.
Sabon Gateway ya bayyana. - Tabbatar an zaɓi na Gargajiya don Nau'in Ƙofar.
- Shigar da Sunan Ƙofar.
- Zaɓi Kamfanin daga jerin abubuwan da aka saukar.
- Kwafi lambar ID ɗin Ƙofar da ke cikin taga da sauri zuwa allo na kwamfutarka.
Lambar ID ɗin Ƙofar Gateway ta ƙirƙira ta web uwar garken sigar da ake buƙata ce a cikin daidaitawar DXM. ID ɗin Gateway shine adireshin da webuwar garken yana amfani da shi don adana bayanan da aka tura daga DXM. - Click Submit to close the prompt window
Sanya DXM don Tura Bayani zuwa Gajimare
MUHIMMI: Yi not adjust the Cloud Push Interval. The push frequency is controlled by the script. Adjusting the cloud push interval through this configuration may result in excessive amounts of data being pushed to Banner CDS.
- A cikin Software na Kanfigareshan DXM, je zuwa allon Yi rijista na gida.
- Set the Value Typeof register 844 to Constant and a value of 1 to enable the data push.
- Go to the Settings, Cloud Services screen.
- Saita sunan uwar garken/IP zuwa push.bannercds.com.
- A cikin Web Sashen uwar garken, liƙa ID na Ƙofar Ƙofar da aka kofe daga allon daidaitawar BannerCDS zuwa filin da ya dace.
- Yi amfani da File > Save menu to save the XML file zuwa rumbun kwamfutarka.
- Send the updated XML to the DXM Controller using the DXM, Send XML Configuration to DXM menu.
Loda Kanfigareshan XML File zuwa ga Website
Don loda saitin XML file zuwa ga website, bi wadannan umarnin.
- A kan BannerCDS website, zaɓi Ƙofar kan Ƙofar Kan Ƙofarview allo.
- A jere da ke nuna Ƙofar ku, danna Cikakkun bayanai a ƙarƙashin View.
- Zaɓi Shirya Ƙofar.
Da sauri na Edit Gateway yana bayyana. - Danna Zaɓi File karkashin Sabunta XML.
- Zaɓin file wanda kawai aka sabunta zuwa DXM kuma danna Buɗe.
Bayan XML file an ɗora a cikin webuwar garke, da webuwar garken yana amfani da sunaye da tsarin rajista da aka ayyana a cikin tsarin file. Tsarin XML iri ɗaya file yanzu an ɗora shi akan duka DXM da kuma Website. Bayan wani lokaci, ya kamata a duba bayanan a kan website. - Zuwa view bayanan daga allon Ƙofar, danna mahadar Cikakkun bayanai na kowace Ƙofar.
Allon Ƙofar Cikakkun bayanai yana lissafin abubuwan Sensor da tsoffin ƙararrawa na wannan ƙofar. Kuna iya view bayanin rajistar mutum ɗaya ta zaɓin masu rijista.
Completing these steps creates continuity between the Gateway created on the website tare da DXM amfani a cikin filin. DXM yana tura bayanai zuwa ga website, wanda zai iya zama viewed a kowane lokaci.
Ƙarin Bayani
Ƙaddamar da Motoci
Rubutun da aka haɗa tare da wannan jagorar yana amfani da maki 300 masu gudana na farko (mai daidaitawa mai amfani ta hanyar canza rijista 852) na mota don samar da tushe da ƙididdiga don ƙayyade matakan gargadi da ƙararrawa.
Ƙirƙirar sabon tushe lokacin da aka yi canje-canje masu mahimmanci ga mota ko firikwensin girgiza, ciki har da yin aiki mai nauyi, motsa firikwensin, shigar da sabon motar, da dai sauransu Wannan yana tabbatar da cewa tsarin yana gudana daidai yadda zai yiwu. Za'a iya yin sake gina mota daga DXM Kanfigareshan Software, daga Banner CDS website, ko daga tsarin runduna da aka haɗa.
Tushen Motar Yin Amfani da Software na Kanfigareshan DXM
- Go to the Local Registers > Local Registers in Use screen.
- Yi amfani da kibau don zaɓar Masu yin rijista.
The registers are labeled NX_ Baseline (where X is the sensor number you want to baseline). - Zaɓi rajistan da ya dace don sake saiti kuma danna Shigar.
- Change the value to 1,then click Enter three times.
Ƙimar sake saitin rajista tana komawa ta atomatik zuwa sifili bayan an cika tushe.
Tushen Motar daga Banner CDS Website
- A kan allon Dashboard, zaɓi Dashboard ɗin da ya dace wanda aka ƙirƙira ta atomatik don ƙofar ku
- A cikin Dashboard, danna alamar motar da ta dace don kadarar da kuke son yin tushe.
- Danna View Abu a cikin saƙon da ya bayyana.
- Gungura ƙasa cikin tire da ke bayyana a ƙasan allon, sannan danna maɓallin Baseline zuwa ON.
Wannan yana kashewa ta atomatik bayan an gama layin tushe. - Maimaita waɗannan matakan don kowane firikwensin da ke buƙatar tushe.
Tushen Mota daga Tsarin Mai Runduna Haɗe
Examptsarin runduna na iya zama PLC ko HMI.
- Determine the sensor number X, where X is the sensor number 1-40 (sensor ID 11-50) to be re baselined.
- Rubuta darajar 1 don yin rijista 320+ X.
Matsayin Haɗin Sensor
The system tracks the connection status of a sensor. If a sensor times out, the sensor is put into a” status error” state and is only checked once every four hours untilafter the system receives a good reading during one of the four-hour intervals.
Na'urar firikwensin na iya samun kuskuren matsayi idan siginar rediyo ta ragu kuma tana buƙatar gyara ko kuma idan tushen wutar lantarki ta rediyo ta gaza (kamar buƙatar sabon baturi). Bayan an gyara batun, aika 1 zuwa Rijistar Ganowar Gida na Sensor don tilasta tsarin duba duk na'urori masu auna firikwensin da ke cikin tsarin. Nan da nan tsarin yana duba duk na'urori masu auna firikwensin ba tare da jira tazarar sa'o'i hudu masu zuwa ba. Rijista don matsayi da gano firikwensin sune:
- Sensor Connection Status-Local Registers 281 through 320
- Gano Sensor-Local Register 832 (changes to 0 when complete, but can take 10 to 20 seconds)
Viewda Run FlagsMaganin saka idanu na jijjiga kuma yana bin lokacin da motar ke gudana. Wannan fasalin zai iya amfani da ƙarin ƙa'idodin aiki don waƙa da ƙidayar kunnawa ko kashewa ko kusan lokacin gudu na mota. Zuwa view wannan bayani akan web, canza rahoton girgije da izini.
Ana amfani da rajistar masu zuwa don nunawa idan kamarampLe ya ƙaddara cewa motar tana aiki ko a'a.
- Motor Run Flag On/Off (0/1)-Local Registers 241 through 280
Daidaita Sampda Rate
DXMR90 bayani ne mai waya wanda zai iya tallafawa mafi saurin sampling rates fiye da mara waya bayani. Tsohuwar sampLe rate for the R90 solution is 300 seconds (5 minutes). The sampAna sarrafa ƙimar le ta rajista 857. Don mafi kyawun aiki:
- Do not seta sampƙimar ƙasa da daƙiƙa 5, komai ƙarancin firikwensin ke cikin hanyar sadarwar ku.
- Saita sampkimar dakika biyu na kowane firikwensin a cikin tsarin ku, har zuwa daƙiƙa 35 ko firikwensin 15.
- Don fiye da na'urori masu auna firikwensin 15, yi amfani da mafi ƙarancin daƙiƙa 35ampku rate.
Bayanan Cigaban Bincike na Jijjiga
The MultiHop Vibration monitoring system includes access to additional advanced diagnostic data is available that is not available with the Performance radio system. The added characteristics are based in the two large frequency bands from 10 Hz to 1000 Hz and 1000 Hz to 4000 Hz and include Peak Acceleration (1000-4000 Hz), Peak Velocity Frequency Component(10-1000 Hz), RMS Low Frequency
Acceleration(10-1000 Hz), Kurtosis (1000-4000 Hz) and Crest Factor (1000-4000 Hz).
There are five additional characteristics from each axis for a total of 10 total registers per sensor. This data is available in registers 6141- 6540 as shown in “Local Registers” on page 10.
In addition to the additional large band registers above, the system may collect Spectral Band data: RMS Velocity, Peak Velocity, and Velocity Peak Frequency components from each of three bands that are generated from Speed Inputs. The three bands center around the 1x, 2x, and 3x-10x running speeds entered in Hz into the DXM Local Registers 6581-6620 (one register for each sensor). NOTE: Speed cannot be entered any faster than once per hour to these registers.
Zuwa view bayanan Spectral Band, kunna rajista 857 (canza darajar daga 0 zuwa 1) sannan view floating-point registers 1001-2440 (36 registers per sensor). For more information, see “Local Registers” on page 10.
For more information about the Spectral Band information, refer to the VT2 Vibration Spectral Band Configuration technical note (p/n b_4510565).
Daidaita Gargaɗi da Ƙirar Ƙararrawa
Ana adana waɗannan dabi'u a cikin rajistar gida marasa maras ƙarfi don haka suna kasancewa ta hanyar wutar lantarkitage.
Temperature-The default temperature settings are 158 °F (70 °C) for warnings and 176 °F (80 °C) for alarms.
Temperature thresholds may be changed from the DXM Configuration Software, from the Banner CDS website, ko daga tsarin runduna da aka haɗa.
Vibration-After baselining is complete, warning and alarm thresholds are set for each vibration characteristic on each axis automatically. To view those values, check registers 5181-5660 (12 registers per sensor). To adjust those thresholds, use registers 7001-7320 (8 registers per sensor). Triggering a new baseline returns these user-defined registers to zero.
Daidaita ƙofofin Ta amfani da Software na Kanfigareshan
- Yin amfani da Software na Kanfigareshan DXM, haɗa zuwa Mai sarrafa DXM da ke gudanar da Jagorar Aikace-aikacen Vibration.
- Go to the Tools > Register View allo.
- Temperature-The temperature warning and alarm thresholds are in registers 7681-7760 and are labeled NX_TempW or
NX_TempA, where X is the Sensor ID. - Vibration-The vibration warning and alarm thresholds are in registers 7001-7320 and are labeled User_NX_XVel_Warning or User_NX_XVel_Alarm, etc., where X is the Sensor ID.
- Temperature-The temperature warning and alarm thresholds are in registers 7681-7760 and are labeled NX_TempW or
- Yi amfani da ginshiƙin dama kuma shigar da rajistar farawa don canzawa da ƙimar da za a rubuta zuwa rajista.
- Danna Rubutun Rajista.
- Maimaita matakai 3 da 4 don kowane ƙarin ƙofa don canzawa.
- Don gyara har zuwa ƙofofin 40 a lokaci guda, daidaita Adadin rajista a ƙarƙashin rijistar farawa. Shigar da ƙima ga kowace rijista kuma danna Rubutun Rajista idan kun gama.
- Don komawa zuwa amfani da ƙimar tushe ta asali don takamaiman firikwensin:
- Vibration- Set the user-defined register (7001-7320) back to 0.
Daidaita Ƙaddamarwa daga Banner CDS Website
- A kan allon Dashboard, zaɓi Dashboard ɗin da ya dace wanda aka ƙirƙira ta atomatik don ƙofar ku.
- A cikin Dashboard, danna alamar motar da ta dace don kadarar da kuke son daidaita ƙofa.
- Danna View Abu a cikin saƙon da ya bayyana.
- A ƙasan jadawalin, shigar da ƙimar madaidaitan kuma danna Sabuntawa.
Banner CDS yana sabunta saitunan tsarin lokaci na gaba da Mai sarrafawa ya tura zuwa gajimare. - Scroll down within the tray that appears at the bottom of the screen and enter your desired values for the thresholds into the respective numeric fields
- Danna Sabuntawa.
Banner CDS updates the system settings the next time the gateway controller pushes to the cloud. - Maimaita waɗannan matakan don kowane ƙofar firikwensin.
- Don madaidaitan jijjiga, saita bakin kofa zuwa 0 don komawa zuwa amfani da ainihin ƙimar tushe don takamaiman firikwensin.
Daidaita ƙofofin daga Tsarin Mai watsa shiri Haɗe
Examptsarin runduna na iya zama PLC ko HMI.
- Rubuta ƙimar da ta dace a cikin rijistar inda x shine ID na Sensor.
- Temperature-Value in °F or °C to registers 7680 + x for the temperature warning or 7720 + x for the temperature alarm.
Vibration-Write to the following registers.Yi rijista Bayani 7000+(1) 9 Gargadi Gudun X-Axis 7001+(x1) 9 Ƙararrawa Gudun X-Axis 7002+(x1) 9 Gargadi Gudun Z-Axis 7003+(- 1) 9 Ƙararrawar Gudun Z-Axis 7004+(x1) 9 Gargaɗi na Haɗawar X-Axis 7005+(x1) 9 Ƙararrawar Haɗawar X-Axis 700 + (1) × 9 Gargadin Haɗawar Z-Axis 7007+(x1) 9 Ƙararrawar Ƙararrawar Z-Axis - For the Vibration values, to return to using an original baseline value for a sensor, set the user defined register (7001-7320) back to 0.
- Temperature-Value in °F or °C to registers 7680 + x for the temperature warning or 7720 + x for the temperature alarm.
Mashin ƙararrawa
Warnings and alarms within the system are contained in a register for each sensor (up to 40 sensors) in local registers 201-240.
These alarm masks are automatically recognized by Banner CDS, making it straightforward to create alerts based on the alarm mask. However, acomplete breakdown is provided here for using this data in a PLC or other cloud system. The registers are labeled NXX VibMask where XX is the sensor number. The register value is a decimal form of an 18-bit binary number with a value of 0 or 1 because each sensor could have up to 18 wamings or alarms.
- Velocity alerts-Nuna al'amurran da suka shafi ƙananan mitoci kamar rashin daidaituwa, rashin daidaituwa, ƙafar laushi, sako-sako, da dai sauransu.
- High-Frequency Acceleration alerts-Indicate early bearing failure, cavitation, and high-side gear mesh, etc.
- Acute alerts-Indicate quickly happening issues that occur after five consecutive (adjustable in register 853) running samples sama da ƙofa.
- Chronic alerts-Indicate a long-term failure based on a 100-point moving average of running samples sama da ƙofa.
An tarwatsa mashin binaryar 18-bit kamar haka:
Bit | Bayani | Binary Mask |
0 | Warning X Ans- Acule Velgosy | (0/1) x 20 |
1 | Warning-XAns- Acute Acceleravan (H. Freq) | (0/1) 21 |
2 | Warning – 2 A’s Acure VegOLY | (0/1) 22 |
3 | Warning – 2 Aus- Acure Acceleravon (H. Freq) | (0/1) 23 |
4 | Αίαντι-Χλια Acule Velgary | (0/1) x24 |
5 | Alan-XAG Acule Acceleravan (H. Freq) | (0/1) x25 |
6 | Alan 2 Ans- Active Velocity | (0/1) x26 |
7 | Alam Z Aws – Active Acceleration )iH grab( | (0/1) x27 |
8 | Warning-XANs Chronic Velocity | (0/1)x28 |
9 | Warning- XAws – Chronic Acceleration (H gab( | (0/1) 29 |
10 | Warning- 2 Ais-Crone velocity | (0/1)210 |
11 | Warning – 2 Aus – Cironic Acceleraugn (H. Freq) | (0/1)211 |
12 | Alan-X Ana Chronic Velocлу | 0/1(x212 |
13 | Alarm – XANG- Chronic Acceleravan (H. Freq) | (0/1) 213 |
14 | Alarm – Z Ans Chronic velocly | (0/1) x214 |
15 | Waming Temperature (> 158°F or 70°C) | (0/1) x215 |
16 | Waming Temperature (> 158°F or 70°C) | (0/1) x216 |
17 | Alarm Temperature (> 176°F or 80°C) | (0/1) 217 |
18-bit rajista binary mask
AcuteX-VelWarn | AcuteK-AccelWarn | AcuteZ-VelWarn | AcuteZ-AccelWarn | AcuteZ-AccelWarn | AcuteX-AccelAlarm | AcuteZ-VelHarm | AcuteZ-AccelAlarm | Chronic X-10/Warn | Gargadi na X-Accel na zamani | ChronicZ-VelWarn | Gargadi na Z-Accel na zamani | ChronicX-VelAlam | ChronicX-Accel Alarm | Chronic Z-VelAlarm | Ƙararrawar Z-Accel na zamani | Temp Waming | Temp Alam |
0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
Vibe Mask Registers suna nunawa a cikin nau'i na decimal kuma sune jimlar lissafin da aka nuna a ginshiƙi na dama don kowane rijistar abin rufe fuska na Sensor. Lura cewa duk wata ƙima da ta fi sifili a rajistar 201 zuwa 240 tana nuna faɗakarwa ko ƙararrawa ga waccan firikwensin.
To know the exact waming or alarm, calculate the binary value from the decimal value, which can be done on the Banner CDS site or can be done with a PLC or HMI. Multiple warnings and alarms may trigger on an event depending on severity.
Masu yin rajista na gida
Jagorar Aikace-aikace files are shared by Banner Solutions Kits. Some registers described as Solutions Kit functionality are only relevant for systems using the Banner Solutions Kits that use an HMI screen. The variable N represents the sensor ID 1-40.
Takardu / Albarkatu
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