BANNER DXMR90 Controller no ka hoʻoponopono ʻana i ka mīkini ʻenekona alakaʻi alakaʻi

Loaʻa i nā hale hana ʻoihana he mau haneli o nā waiwai wili koʻikoʻi e like me nā kaʻa, nā pamu, nā pahu pahu, a me nā compressors. ʻO nā hāʻule i manaʻo ʻole ʻia e hopena i ka downtime nui.

Ke hoʻohana nei ka ʻōnaehana mālama mālama ola kino (EHM) i ke aʻo ʻana i ka mīkini e ʻike ai i ka wā i ʻoi aku ai ka waiwai i nā ʻāpana i wehewehe mua ʻia, e hopena i:

Increased Uptime-Eliminate unplanned shutdowns by continuously monitoring up to 40 assets with a single system

Reduced Maintenance Cost-Repair prior to failure or extensive collateral damage
Effective Maintenance/Parts Scheduling-Plan for labor and spare parts

Ease of Use-Reduce installation costs and eliminate complexity of traditional data analysis
Improved Asset Selection-Use data to analyze root cause and reliability

IIOT-Review makaʻala manawa maoli no ka hoʻoholo maikaʻi ʻana a me ka hoʻokele waiwai mamao

VIBE-IQ® Na Banner Engineering Corp:

Mālama i kēlā me kēia kaʻa me ka hoʻohana ʻana i kahi algorithm aʻo mīkini e hoʻopaʻa i nā kumu waiwai a hoʻonohonoho i nā palena mana no nā mākaʻikaʻi me ka pilina o ka mea hoʻohana hope.
E nānā mau i ka RMS Velocity (10-1000Hz), RMS kiʻekiʻe-frequency Acceleration (1000-4000Hz), a me ka mahana ma nā mea hana e hoʻohana ana i ka Banner's Wireless vibration/temperature sensor.

Hoʻoholo inā holo a ʻaʻole paha nā kaʻa a hoʻohana wale i ka ʻikepili holo no ka baselining a me ka makaʻala
E hōʻiliʻili i ka ʻikepili no ka trending a me ka nānā ʻana; Hōʻike ka palapala i nā pilikia koʻikoʻi me nā pilikia maʻamau

Sends data and alerts to the host controller or to the cloud for lloT connectivity

Ke nānā nei kēia hoʻonā Banner i nā pae haʻalulu ma nā waiwai kaʻa ka hopena o:

Nā waiwai i kaulike ʻole/mialigned
Loose or wom components

ʻO nā mea hoʻokele pono ʻole a kau ʻia paha
Kūlana wela wela

ʻAʻole haʻi mua

Nā hiʻohiʻona a me nā pono

Hoʻomau i ka nānā ʻana i ka haʻalulu	Monitor vibration data on up to 40 assets sensing X and Z axis RMS Velocity and high-frequency RMS Acceleration RMS Velocity is indicative of general rotating machine health (unbalance, misalignment, looseness) and high-frequency RMS Acceleration is indicative of early bearing wear
Self-Leaming Baseline and Threshold	Kāohi i nā mea hoʻohana mai ka hoʻokumu ʻana i nā laina kumu a i ʻole nā mea hoʻāla ma o ka hoʻohana ʻana i nā algorithm aʻo mīkini e hana i kahi heluhelu kumu mua a me nā paepae ʻōlelo aʻoaʻo no kēlā me kēia kaʻa.
Acute and Chronic Alarms	Alarms and Waning are generated for both acute and chronic conditions for each motor. Acute thresholds indicate a short-term condition such as a motor jam or stall that crosses the threshold rapidly. Chronic thresholds use a multi-hour moving average of the vibration signal to indicate a long-term condition such as a wearing/falling bearing or motor.
Nā Alala wela	E nānā pū kēlā me kēia mea ʻike haʻalulu i ka mahana a hoʻouna i kahi alaala ke ʻoi aku ka paepae.
Advanced Data	Loaʻa nā ʻikepili diagnostic hou e like me ka ʻikepili Spectral Band Velocity, Peak Velocity, Kurtosis, Crest factor, Peak Acceleration, etc.
SMS Text and Email Alerts	Generates email alerts based on individual wamings and/or alarms when used with Banner Cloud Data Services.
Cloud Moni to ring	E paʻi i ka ʻikepili i kahi Cloud Webkikowaena a i ʻole PLC ma o LAN no kahi mamao viewka hoʻopaʻa ʻana, ka makaʻala, a me ka hoʻopaʻa ʻana.

Nā mea hoʻonā

Hoʻohālike	wehewehe
QM30VT2	ʻO ka Vibration Banner a me ka Sensor Temperature me ke kamaʻilio RS-485
DXMR90-X1	Mea hooponopono hana me na awa Modbus eha

Hōʻike kēia alakaʻi pehea e hoʻokomo ai i nā mea ʻike, hoʻohui iā lākou i kāu mea hoʻoponopono, a hoʻouka i kahi XML i hoʻonohonoho mua ʻia file and script for up to 40 vibration sensors. The XML file koi wale i kekahi mau hoʻololi liʻiliʻi e hoʻopilikino ʻia no kekahi pūnaewele.

Nā koho kau ʻana

Ua helu ʻia nā koho kau ʻana mai ka liʻiliʻi a hiki i ka maikaʻi loa. Ma nā koho kau a pau, e hōʻoia i ka ʻole o ka neʻe ʻana o ka sensor no ka mea e hopena kēia i ka ʻike pololei ʻole a i ʻole nā loli i ka ʻikepili manawa.

Follow Banner’s Vibration Monitoring Sensor Installation Guide (p/n b_4471486) for proper sensor installation help.

Hoʻohālike	Palekana	Ka wehewehe noi
BWA-QM30-FMSS Flat magnet sensor bracket		Highly flexible and reusable, flat magnetic mount for larger diameter surfaces or flat surfaces.
BWA-QM30-CMAL Curved surface magnet bracket		Curved surface magnet mounts are best suited to smaller curved surfaces. Ensure you have positioned the sensor in the correct direction for the strongest mount. Offers flexibility for future sensor placement.
BWA-QM30-F TAL Center mounting bracket, 1/4-28 x 1/2-inch screw mount (ships with sensor)		Flat bracket is permanently epoxied to the motor and the sensor is screwed to the bracket (very effective) or the flat bracket is screwed to the motor and sensor (mast effective). Ensures the best sensor accuracy and frequency response. Recommend epoxy designed for accelerometer mounting: Loctite Depend 330 and 7388 activator
BWA-QM30CAB-MAG		Paʻa hoʻokele uwea
BWA-QM30-CEAL		Notched aluminum bracket for curved surfaces permanently epoxied to mator and sensor screwed to bracket.
BWA-QM30-FSSSR		Flat surface rapid release stainless steel bracket; circular with a center screw for mounting the bracket to the motor and aside set-screw for quick release mounting of the sensor to the bracket.
BWA-QM30-FSALR		Flat surface rapid-release aluminum bracket; circular with a center screw for mounting the bracket to the motor and a side set-screw for quick-release mounting of the sensor to the bracket.

Nā ʻōkuhi hoʻonohonoho

E hahai i kēia mau ʻanuʻu kumu e hoʻonohonoho i kāu ʻōnaehana.

Hoʻouka i ka hoʻonohonoho files (see “Load the Configuration Files” on page 3).

Set the sensor’s ID (see “Set the Sensor ID” on page 3).
Install the vibration sensor (see “Install the Vibration Sensor” on page 4).

Hoʻopilikino i ka XML file (e ʻike i ka "Customize the XML File” ma ka ʻaoʻao 4). This is an optional step that depends upon your specific network requirements.
Set up the Ethernet connection (see “Set Up the Ethernet Connection” on page 5).
Verify that your Cloud Push Interval has been set to None.

Turn on the sensors in the local registers (see “Turn on Sensors in Local Registers” on page 5).
E mālama a hoʻouka i ka hoʻonohonoho file (e nānā i ka "Save and Upload the Configuration File” ma ka ʻaoʻao 6).

Configure the BannerCDS account (see “Push Information to BannerCDS” on page 6).

Hoʻouka i ka hoʻonohonoho Files

No ka hoʻopilikino ʻana i ka ʻōnaehana i kahi noi maoli, e hana i kekahi mau hoʻololi maʻamau i ka template files. ʻElua fileua hoʻouka ʻia i ka DXM:

ʻO ka XML file hoʻonohonoho i ka hoʻonohonoho mua o ka DXM
The Script Basic file reads vibration data, sets the thresholds for warnings and alarms, and organizes the information in logical and easy-to-find registers in the DXм

E hoʻouka a hoʻololi i kēia mau mea files, hoʻohana i ka Banner's DXM Configuration Software (version 4 a i ʻole ka mea hou aku) a me ka Vibration Monitoring files loaʻa ma o nā loulou ma lalo nei.

Verify you have bound the radios, conducted a site survey, and set up the sensor IDs.
E hoʻouka i nā mea ʻike.
Hoʻomaka koke nā mea ʻike i ka baselining ma hope o ka hoʻokomo ʻana a pili i ka DXM. Hōʻalo i nā haʻalulu pili ʻole mai ka hoʻokomo ʻana ma hope o kou hoʻouka ʻana i ka hoʻonohonoho file.
Hoʻoiho i ka mea i hoʻonohonoho mua ʻia files mai ka ʻaoʻao moʻo DXMR90 a i ʻole ka ʻaoʻao ʻaoʻao ʻaoʻao sensor QM30VT ma www.bannerengineering.com.
Wehe i ka ZIP files i loko o kahi waihona ma kāu kamepiula. E hoʻomaopopo i kahi o ka files ua hoolaia.
Connect the DXM, via the USB cable supplied with the DXM or ethernet cable, to a computer containing the DXM Configuration Software or download the software and install it on a computer.
E hoʻolele i ka polokalamu a koho i ke kumu hoʻohālike DXM kūpono.
Ma ka DXM Configuration Software: E hele i File, Open and select R90 VIBE-IQ XML file.
Hoʻohui i ka polokalamu me ka DXM.
- a. Go to Device, Connection Settings.
- b. E koho i ka TCP/IP.
- c. E hookomo i ka helu IP pololei o ka DXM.
- d. Kaomi Hoʻohui.

Go to the Settings> Scripting screen and click Upload file. E koho i ka palapala DXMR90 VIBE-IQ file (.sb).
E hele i File > Save to save the XML file. E mālama i ka XML file i kēlā me kēia manawa ua hoʻololi ʻia ka XML. ʻAʻole mālama auto ka DXM Configuration Software.

E hoʻonoho i ka ID Sensor

Ma mua o ka hoʻonohonoho ʻana i nā mea ʻike, pono e loaʻa i kēlā me kēia sensor kahi ID Modbus i hāʻawi ʻia iā ia. Pono nā ID Modbus Sensor ma waena o 1 a me 40.

Hoʻopili kēlā me kēia ID sensor i nā helu ʻike pilikino ma nā papa inoa DXM. ʻAʻole pono e hoʻonohonoho ʻia nā ID Sensor ma ka hoʻonohonoho ʻana akā paipai ʻo Banner e hāʻawi i kāu mau mea ʻike ma ke ʻano hoʻohuli, e hoʻomaka ana me ka mea ʻike hope loa i kāu ʻōnaehana.

No ka hāʻawi ʻana i nā ID sensor ma o ka DXM Configuration Software, e hahai i kēia mau ʻanuʻu.

Apply power to the DXMR90 Controller and connection to your Ethernet network.

Connect your QM30VT2 sensor to port 1 of the DXMR90 Controller
Ma kāu kamepiula, e hoʻomaka i ka DXM Configuration Software a koho i ka DXMR90x mai ka papa inoa hoʻohālike.
E nānā i kāu pūnaewele no nā DXM a e ʻike i kāu helu IP o DXMR90. Kaomi Hoʻohui.
Inā ʻoe e kau nei i kahi DXMR90 i hoʻonohonoho mua ʻia, pono e loaʻa i ka DXM kahi helu IP paʻa o 192.168.0.1. Pono paha ʻoe e hoʻopili pololei i kāu kamepiula i ka DXMR90 e hoʻonohonoho i ka DHCP ma mua o ka hoʻomau ʻana.

After connecting to the DXMR90, go to the Tools > Register View pale.
Ma ka ʻāpana Heluhelu/Kākau i ke Puna a me ka Hōpili, koho i kēia:
- Register Source: Mea Hana mamao
- Awa: 1 (or the port your sensor is connected to)
- ID kikowaena: 1
  ʻO Modbus ID 1 ka ID paʻamau o ka hale hana no ka QM30VT2. Inā ua hoʻoponopono hou ʻia kāu mea ʻike ma mua, e ʻoluʻolu e hoʻokomo i ka helu helu hou ma lalo o Server ID. Inā ʻaʻole ʻoe ʻike i ka ID a ʻaʻole hiki ke loaʻa iā ia ma lalo o 1, e hoʻohana pololei i ka polokalamu hoʻonohonoho Sensor me ka ʻike.
E hoʻohana i ka ʻāpana Heluhelu e heluhelu i ka Register 6103 o ka ʻike. Pono e ho'opa'a inoa i ka 6103 ma ka pa'amau.

E hoʻohana i ka ʻāpana Kākau kākau e hoʻololi i ka Sensor ID. Paipai ʻo Banner iā ʻoe e hoʻomaka me ka mea ʻike hope loa i kāu ʻōnaehana a hoʻi hou i ka 1.

To assign the sensor’s slave ID using the Sensor Configuration Software: Use the Sensor Configuration Software and the BWA-UCT-900 cable accessory to connect the VT2 sensor to the computer. Follow the instructions in the Sensor Configuration Software Instruction Manual (p/n 170002) to assign the Sensor Modbus ID to a value between 1 through 40.

E hoʻouka i ka Vibration Sensor

He mea nui ke kau pololei ʻana i ka ʻike haʻalulu ma ke kaʻa e hōʻiliʻili i nā heluhelu pololei loa. Aia kekahi mau manaʻo i ka wā e hoʻokomo ai i ka sensor.

Align the vibration sensor’s x-and z-axes. The vibration sensors have an x- and z-axis indication on the face of the sensor. The z-axis goes in a plane through the sensor while the xaxis goes horizontally. The sensor can be installed flat or vertically.
- Flat installation-Align the x-axis in line with the motor shaft or axially and the z-axis is going into/through the motor.
- Vertical installation-Align the z-axis so it is parallel with the motor shaft and x-axis is orthogonally vertical to the shaft.

E hoʻouka i ka mea ʻike e like me ka kokoke i ka lawe ʻana o ke kaʻa.

ʻO ka hoʻohana ʻana i kahi uhi uhi a i ʻole kahi mamao mai ka bearing hiki ke hōʻemi i ka pololei a i ʻole ka hiki ke ʻike i kekahi mau hiʻohiʻona haʻalulu.

Hiki ke hoʻopili ke ʻano kau ʻana i nā hopena o ka sensor.

Directly screwing or epoxying a bracket to a motor provides permanent installation of the bracket to which the sensor can be attached. This more rigid mounting solution ensures some of the best sensor accuracy and frequency response, butis not flexible for future adjustments.

Magnets are slightly less effective but provide more flexibility for future adjustments and faster installation. Magnet mounts are susceptible to accidental rotation or change in the sensor location if an outside force bumps or moves the sensor. This can cа lead to a change in the sensor information that differs from the time-trended data from the precious location.

Hoʻopilikino i ka XML File

He ʻanuʻu hoʻonohonoho koho kēia.

Within the configuration software, go to the Local Registers> Local Registers in Use screen.
Hoʻololi hou i nā papa inoa no ka waiwai i nānā ʻia.
- a. On the Local Registers> Local Registers in Use screen, to go the Edit Register section near the bottom of the screen.
- b. I ka Name field, e hoʻokomo i ka inoa inoa o kāu waiwai nānā.
- c. No ka mea he ʻelima mau papa inoa no kēlā me kēia waiwai i nānā ʻia, kope a paʻi i nā inoa no ka pono. (N1 = Sensor ID 11, N2 = Sensor ID 12, … N40 = Sensor ID 50).
No ka hōʻike ʻana i ka ʻikepili haʻalulu kaʻa, nā ʻōlelo aʻo, a me nā ʻōuli ma ka Banner CDS website, change the Cloud settings to Read for each monitored assefs information (velocity, acceleration, alert mask, etc.) that you would like to appear on the webpaena.

ʻO nā papa inoa maʻamau e hoʻouna ʻia i ke ao ua hoʻonohonoho ʻia ko lākou ʻae ʻana i ke ao. No ka hoʻouna ʻana i nā papa inoa hou a i ʻole e hōʻemi i ka helu o nā papa inoa i hoʻouna ʻia inā ʻoe e hoʻohana ana ma lalo o 40 mau mea ʻike, e hoʻololi i nā ʻae ao.
- a. Ma ka ʻaoʻao Modify Multiple Registers, koho E hoʻonoho i ka papa inoa hāʻule ma hope o nā hoʻonohonoho Cloud.
- b. Ma ka hāʻule iho o nā hoʻonohonoho Cloud, koho i ka heluhelu a i ʻole ʻAʻole e hoʻohuli i ka papa inoa.
- c. E hoʻonoho i ka Hoʻomaka Hoʻopaʻa inoa a me ka Ending Register no ka hui o nā papa inoa e pono e hoʻololi.
- d. Kaomi i ka Modify Registers e hoʻopau i ka hoʻololi.

Hōʻike ʻia nā ʻae kapuaʻi maʻamau ma ka papa inoa Local Registers ma ka hope o kēia palapala.

Hoʻonohonoho i ka pilina Ethernet

Hoʻolālā ʻia ka DXMR90 e kaomi i ka ʻikepili i kahi webkikowaena ma o ka Ethernet push. E hahai i kēia mau ʻanuʻu e hoʻonohonoho i ka pilina Ethernet i nā lawelawe kapua.

Ma ka ʻaoʻao hoʻopaʻa inoa kūloko ma ka hoʻohana ʻana, e hoʻonohonoho i ke ʻano waiwai o ka hoʻopaʻa inoa 844 i Constant a me kahi waiwai o 1 e hiki ai i ka pana ʻikepili.
Inā e pana ka DXM i ke ao webkikowaena, hoʻonohonoho i ka pākuʻi pana.
- a. E hele i ka ʻaoʻao Settings > Cloud Services.
- b. Mai ka papa inoa hāʻule iho o ka Network Interface, koho iā Ethernet.
Set the Cloud Push Interval to None
ʻO ka palapala pili i kēia file wehewehe i ka wā pana ʻelima mau minuke i loko i hiki koke ma hope o ka sample of the sensors. If you define the Cloud Push Interval here as well,you will be pushing too much information to your account.

E hoʻā i nā mea ʻike ma nā papa inoa kūloko

To turn on the sensors, set the Node Select registers (7881-7920) to the DXMR90 Port Number of the sensor. By default, only Sensor 1 (ID 1) is set to a 1 to avoid long timeouts of other systems not on the system. Setting the register back to 0 tells the system the sensor is OFF and data won’t be collected.

No example, if you have five sensors connected to port 1 of the DXMR90 and five sensors connected to port 2 of the DXMR90, set registers 7881-7885 to 1 and registers 7886-7890 to 2. Set all other registers to 0 to indicate those sensors are not used in the system.

These registers also indicate to the Vibe-IQ application which sensor data should be pushed to the BannerCDS cloud. The application uses group pushing to optimize bandwidth and avoid pushing blank registers for unused sensors in the system. Because of register constraints, sensors 31-35 and 36-40 are grouped. If you have 36 sensors, you will push registers for all 40. The Banner CDS application automatically
hides empty registers. The registers can be written to from a PLC.

E hana hou i kēia mau ʻanuʻu i kēlā me kēia manawa i hoʻohui ʻia a wehe ʻia paha kahi mea ʻike mai ka ʻōnaehana.

Ma hope o ka hoʻomaka hou ʻana o DXM, e kali i hoʻokahi a ʻelua mau minuke.
From the DXM Configuration Software: Go to the Tools > Register View pale.

In the Write Registers section, set the starting register to a value between 7881 and 7920 to turn on the sensors used in the sys tem.
E hoʻonoho i ka helu o nā papa inoa i 40 e ʻike iā lākou āpau i ka manawa hoʻokahi.
E hoʻokomo i ka 0 no ka hoʻopau ʻana i kahi mea ʻike a hoʻokomo i ka helu awa DXMR90 o ka mea ʻike (1, 2, 3, a i ʻole 4) e hoʻā ai.
Kaomi Kākau i nā kākau inoa e kākau i kāu mau hoʻololi i ka DXM.

Mālama a hoʻouka i ka hoʻonohonoho File

Ma hope o ka hoʻololi ʻana i ka hoʻonohonoho, pono ʻoe e mālama i ka hoʻonohonoho files i kāu kamepiula, a laila e hoʻouka iā ia i ke kelepona.

Nā hoʻololi i ka XML file ʻaʻole mālama ʻia. E mālama i kāu hoʻonohonoho file ma mua o ka haʻalele ʻana i ka hāmeʻa a ma mua o ka hoʻouna ʻana i ka XML file i ka mea hana e pale aku ai i ka nalowale ʻana o ka ʻikepili. Inā koho ʻoe iā DXM > Hoʻouna i ka hoʻonohonoho XML i DXM ma mua o ka mālama ʻana i ka hoʻonohonoho file, e paipai ka polokalamu iā ʻoe e koho ma waena o ka mālama ʻana i ka file a i ʻole e hoʻomau me ka mālama ʻole i ka file.

E mālama i ka hoʻonohonoho XML file i kou paakiki ma ka hele ana i ka File, Save As menu.

E hele i ka DXM > E hoʻouna i ka hoʻonohonoho XML i ka papa kuhikuhi DXM.
- Inā ʻulaʻula ka hōʻailona Kūlana noi, e pani a hoʻomaka hou i ka DXM Configuration Tool, wehe a hoʻopili hou i ke kaula a hoʻopili hou i ka DXM i ka polokalamu.
- Inā ʻōmaʻomaʻo ka hōʻailona Kūlana noi, ʻo ka file pau ka hoʻouka ʻana.
- Inā ʻeleʻele ka hōʻailona Kūlana noi a ke neʻe nei ka pae kūlana ʻōmaʻomaʻo, ʻo ka file ke hoʻololi nei.

Ma hope o ka file pau ka hoʻoili ʻana, hoʻomaka hou ka hāmeʻa a hoʻomaka e holo i ka hoʻonohonoho hou.

E kaomi i ka ʻike i ka BannerCDS

Hiki i ka DXMR90 ke hoʻopili i ka Web ma o Ethernet a i ʻole kahi module cell internal. Hoʻopuka ka mea hoʻoponopono i ka ʻikepili mai ka DXMR90 e mālama a hōʻike ʻia ma kahi webpaena.

ʻO ka paepae Banner no ka mālama ʻana a me ka nānā ʻana i ka ʻikepili o ka ʻōnaehana https://bannercds.com. The Banner Cloud Data Services webHoʻopuka ʻokoʻa ka pūnaewele i nā ʻike dashboard no ka noi i hoʻopili ʻia ma ka Dashboard. Hiki ke hoʻonohonoho ʻia nā leka uila me ka hoʻohana ʻana i ka pale Alarms.

No ke kiʻi ʻana i ka ʻikepili i ke ao, hoʻololi i ka papa inoa 844 i hoʻokahi (1).

No ka ʻike hou aku e pili ana i ka hana ʻana i nā moʻokāki a me ka hoʻohana ʻana i ka ʻōnaehana Banner Cloud Data Services (CDS), e ʻoluʻolu e nānā i ka Banner CDS Quick Start Guide (p/n 201126).

Hana i kahi ʻīpuka hou

Ma hope o kou komo ʻana i ka Banner Cloud Data Services webkahua, ka Overview hōʻike pale. E hahai i kēia mau ʻanuʻu no ka hana ʻana i kahi pūnaewele nānā hou.

Kaomi ma ka New Gateway (ke kihi ʻākau i luna o ka Overview pale).
E hana i puka puka hou no kēlā me kēia DXM Controller nāna e hoʻouna i ka ʻikepili i ka web kikowaena.
Hōʻike ʻia kahi ʻōkuhi hou Gateway.
E hōʻoia Ua koho ʻia ʻo Traditional no ke ʻano ʻīpuka.

E hookomo i ka inoa Gateway.
E koho i ka Hui mai ka papa inoa hāʻule iho.
E kope i ka helu Gateway ID i loko o ka puka aniani i ka papa ʻokiʻoki o kāu kamepiula.
ʻO ka helu Gateway ID i hana ʻia e ka web ʻO ka server kahi mea i koi ʻia i ka hoʻonohonoho ʻana o ka DXM. ʻO ka Gateway ID ka helu wahi webke hoʻohana nei ke kikowaena no ka mālama ʻana i ka ʻikepili i koi ʻia mai ka DXM.

Click Submit to close the prompt window

E hoʻonohonoho i ka DXM e hoʻokuke i ka ʻike i ke ao

NUI: Hana not adjust the Cloud Push Interval. The push frequency is controlled by the script. Adjusting the cloud push interval through this configuration may result in excessive amounts of data being pushed to Banner CDS.

I loko o ka DXM Configuration Software, e hele i ka ʻaoʻao o ka Local Registers in Use.

Set the Value Typeof register 844 to Constant and a value of 1 to enable the data push.
Go to the Settings, Cloud Services screen.
E hoʻonoho i ka inoa kikowaena/IP i push.bannercds.com.

I ka Web ʻO ka ʻāpana kikowaena, hoʻopili i ka Gateway ID i kope ʻia mai ka pale hoʻonohonoho BannerCDS i ke kahua kūpono.
E hoʻohana i ka File > Save menu to save the XML file i kou paakiki.
Send the updated XML to the DXM Controller using the DXM, Send XML Configuration to DXM menu.

Hoʻouka i ka XML Configuration File i ka Webpaena

No ka hoʻouka ʻana i kahi hoʻonohonoho XML file i ka webpaena, e hahai i keia mau kuhikuhi.

Ma ka BannerCDS webpaena, koho Gateways ma ka Overview pale.
Ma ka lālani e hōʻike ana i kāu Gateway, kaomi i ka Details ma lalo View.

E koho i Edit Gateway.
Hōʻike ʻia ka ʻōkuhi Edit Gateway.
Kaomi koho File ma lalo o Hoʻohou XML.
E koho i ka file i hōʻano hou ʻia i ka DXM a kaomi iā Open.
Ma hope o ka XML file ua hooiliia iloko o ka webkikowaena, ka webhoʻohana ka server i nā inoa inoa a me nā hoʻonohonoho i wehewehe ʻia ma ka hoʻonohonoho file. ʻO ka hoʻonohonoho XML like file ua hoʻouka ʻia ma ka DXM a me ka Webpaena. Ma hope o kekahi manawa, pono e ʻike ʻia ka ʻikepili ma ka webpaena.

I ka view ka ʻikepili mai ka pale o ka Gateway, e kaomi i ka loulou Details no kēlā me kēia Gateway.
ʻO ka ʻaoʻao ʻo Gateway Details e papa inoa i nā mea Sensor a me nā Alarms paʻamau no kēlā puka. Hiki iā ʻoe view ka ʻike hoʻopaʻa inoa pākahi ma ke koho ʻana i nā Registers.

Completing these steps creates continuity between the Gateway created on the webkahua me ka DXM i hoʻohana ʻia ma ke kahua. Hoʻouna ka DXM i ka ʻikepili i ka webpaena, hiki ke viewed i kēlā me kēia manawa.

ʻIke hou aku

Hoʻokumu i kahi Motor

Hoʻohana ʻia ka palapala me kēia alakaʻi i nā helu ʻikepili holo mua 300 (hiki ke hoʻololi ʻia e ka mea hoʻohana ma ka hoʻololi ʻana i ka papa inoa 852) o kahi kaʻa no ka hoʻokumu ʻana i kahi pae kumu a me nā ʻikepili no ka hoʻoholo ʻana i nā pae ʻōlelo aʻoaʻo a me nā pae alaala.

E hana i kahi papa kuhikuhi hou ke hana ʻia nā hoʻololi koʻikoʻi i ke kaʻa a i ʻole ka haʻalulu haʻalulu, me ka hoʻokō ʻana i ka mālama koʻikoʻi, ka hoʻoneʻe ʻana i ka sensor, ke kau ʻana i kahi kaʻa hou, a me nā mea ʻē aʻe. Hiki ke hana hou i ka motika mai ka DXM Configuration Software, mai ka Banner CDS webpaena, a i ʻole mai kahi ʻōnaehana hoʻokipa pili.

Hoʻokumu i kahi kaʻa me ka hoʻohana ʻana i ka polokalamu hoʻonohonoho DXM

Go to the Local Registers > Local Registers in Use screen.
E hoʻohana i nā pua e koho i nā Registers.
The registers are labeled NX_ Baseline (where X is the sensor number you want to baseline).
E koho i ka papa inoa kūpono e hoʻihoʻi hou a kaomi iā Enter.

Change the value to 1,then click Enter three times.
Hoʻihoʻi ʻokoʻa ka waiwai hoʻopaʻa inoa hou i ka ʻole ma hope o ka pau ʻana o ka papa kuhikuhi.

Hoʻokumu i kahi Motor mai ka Banner CDS Webpaena

Ma ka ʻaoʻao Dashboard, koho i ka Dashboard kūpono i hana ʻia no kāu ʻīpuka

I loko o ka Dashboard, e kaomi i ka ikona kaʻa kūpono no ka waiwai āu e makemake ai e hoʻomaka.
Kaomi View Mea i loko o ka ʻōkuhi i hōʻike ʻia.
E kaomi i lalo i loko o ka pā i hōʻike ʻia ma lalo o ka pale, a laila kaomi i ka hoʻololi Baseline i ON.
Hoʻopau ʻakomi kēia ma hope o ka pau ʻana o ka papa kuhikuhi.

E hana hou i kēia mau ʻanuʻu no kēlā me kēia mea ʻike pono e hoʻopaʻa ʻia.

E hoʻokumu i kahi kaʻa mai kahi Pūnaehana Hoʻokipa Hoʻohui
ExampʻO nā ʻōnaehana hoʻokipa paha he PLC a i ʻole HMI.

Determine the sensor number X, where X is the sensor number 1-40 (sensor ID 11-50) to be re baselined.

Kākau i ka waiwai o 1 e hoʻopaʻa inoa i ka 320 + X.

Kūlana Hoʻohui Sensor

The system tracks the connection status of a sensor. If a sensor times out, the sensor is put into a” status error” state and is only checked once every four hours untilafter the system receives a good reading during one of the four-hour intervals.

Loaʻa paha i kahi mea ʻike ke kuhi hewa inā ua emi ka hōʻailona lekiō a pono e hoʻoponopono ʻia a i ʻole i hāʻule ke kumu mana o ka lekiō (e like me ke koi ʻana i kahi pākaukau hou). Ma hope o ka hoʻoponopono ʻia ʻana o ka pilikia, e hoʻouna i kahi 1 i ka Sensor Discovery Local Register e koi ai i ka ʻōnaehana e nānā i nā mea ʻike āpau i loko o ka ʻōnaehana. Hoʻopaʻa koke ka ʻōnaehana i nā mea ʻike āpau me ka ʻole e kali no ka wā ʻehā hola e hiki mai ana. ʻO nā papa inoa no ke kūlana a me ka ʻike sensor:

Sensor Connection Status-Local Registers 281 through 320
ʻIke ʻana i ka ʻike-Local Register 832 (changes to 0 when complete, but can take 10 to 20 seconds)

Viewi na Hae HoloHoʻopili pū ʻia ka haʻina haʻalulu haʻalulu i ka wā e holo ana kahi kaʻa. Hiki i kēia hiʻona ke hoʻohana i nā lula hana hou e nānā i ka helu a i ʻole ka manawa holo kaʻa. I ka view keia ike ma ka web, hoʻololi i ka hōʻike ao a me nā ʻae.

Hoʻohana ʻia nā papa inoa ma lalo nei e hōʻike inā heampUa hoʻoholo ʻo le e holo ana ka motika a ʻaʻole paha.

Motor Run Flag On/Off (0/1)-Local Registers 241 through 280

Hoʻoponopono i ka Sample Helu kālā
ʻO ka DXMR90 kahi hopena uwea hiki ke kākoʻo i nā s wikiwiki aʻeampling rates ma mua o kahi hoʻonā uea. ʻO ka paʻamau sampHe 90 kekona (300 mau minuke) ka uku no ka hoʻonā R5. ʻO ka sampHoʻomalu ʻia ka helu e ka papa inoa 857. No ka hana maikaʻi loa:

Do not seta sample rate no ka liʻiliʻi ma mua o 5 kekona, ʻaʻole pili i ka liʻiliʻi o nā mea ʻike i kāu pūnaewele.
E hoʻonoho i kāu sampka helu no ʻelua kekona no kēlā me kēia ʻike i kāu ʻōnaehana, a hiki i 35 kekona a i ʻole 15 mau mea ʻike.
No nā mea ʻike he 15, e hoʻohana i ka liʻiliʻi he 35 kekonaample helu.

ʻIkepili Kūʻai Kūʻai Kūʻē Kūʻē

The MultiHop Vibration monitoring system includes access to additional advanced diagnostic data is available that is not available with the Performance radio system. The added characteristics are based in the two large frequency bands from 10 Hz to 1000 Hz and 1000 Hz to 4000 Hz and include Peak Acceleration (1000-4000 Hz), Peak Velocity Frequency Component(10-1000 Hz), RMS Low Frequency
Acceleration(10-1000 Hz), Kurtosis (1000-4000 Hz) and Crest Factor (1000-4000 Hz).

There are five additional characteristics from each axis for a total of 10 total registers per sensor. This data is available in registers 6141- 6540 as shown in “Local Registers” on page 10.

In addition to the additional large band registers above, the system may collect Spectral Band data: RMS Velocity, Peak Velocity, and Velocity Peak Frequency components from each of three bands that are generated from Speed Inputs. The three bands center around the 1x, 2x, and 3x-10x running speeds entered in Hz into the DXM Local Registers 6581-6620 (one register for each sensor). NOTE: Speed cannot be entered any faster than once per hour to these registers.

I ka view ka ʻikepili Spectral Band, hiki ke hoʻopaʻa inoa 857 (hoʻololi i ka waiwai mai 0 a 1) a laila view floating-point registers 1001-2440 (36 registers per sensor). For more information, see “Local Registers” on page 10.

For more information about the Spectral Band information, refer to the VT2 Vibration Spectral Band Configuration technical note (p/n b_4510565).

Hoʻoponopono ʻana i nā paepae ʻōlelo aʻo a me nā ala hoʻomaka
Mālama ʻia kēia mau waiwai i loko o nā papa inoa kūloko non-volatile no laila e noho lākou ma o kahi mana outage.

Temperature-The default temperature settings are 158 °F (70 °C) for warnings and 176 °F (80 °C) for alarms.

Temperature thresholds may be changed from the DXM Configuration Software, from the Banner CDS webpaena, a i ʻole mai kahi ʻōnaehana hoʻokipa pili.

Vibration-After baselining is complete, warning and alarm thresholds are set for each vibration characteristic on each axis automatically. To view those values, check registers 5181-5660 (12 registers per sensor). To adjust those thresholds, use registers 7001-7320 (8 registers per sensor). Triggering a new baseline returns these user-defined registers to zero.

Hoʻoponopono i nā paepae me ka hoʻohana ʻana i ka polokalamu hoʻonohonoho

Ke hoʻohana nei i ka DXM Configuration Software, e hoʻopili i ka DXM Controller e holo ana i ka Vibration Application Guide.
Go to the Tools > Register View pale.
- Temperature-The temperature warning and alarm thresholds are in registers 7681-7760 and are labeled NX_TempW or
  NX_TempA, where X is the Sensor ID.
- Vibration-The vibration warning and alarm thresholds are in registers 7001-7320 and are labeled User_NX_XVel_Warning or User_NX_XVel_Alarm, etc., where X is the Sensor ID.
E hoʻohana i ke kolamu ʻākau a komo i ka papa inoa hoʻomaka e hoʻololi a me ka waiwai e kākau ai i ka papa inoa.
Kaomi Kākau kākau.
E hana hou i nā ʻanuʻu 3 a me 4 no nā paepae hou e hoʻololi.
No ka hoʻololi ʻana i nā paepae 40 i ka manawa, hoʻoponopono i ka helu o nā papa inoa ma lalo o ka papa inoa hoʻomaka. E hoʻokomo i kahi waiwai no kēlā me kēia papa inoa a kaomi i ke kākau inoa ke pau ʻoe.
No ka hoʻi ʻana i ka hoʻohana ʻana i ka waiwai kumu kumu no kahi ʻike kikoʻī:
- Vibration- Set the user-defined register (7001-7320) back to 0.

Hoʻoponopono i ka paepae mai ka Banner CDS Webpaena

Ma ka ʻaoʻao Dashboard, koho i ka Dashboard kūpono i hana ʻia no kāu ʻīpuka.
I loko o ka Dashboard, e kaomi i ka ikona kaʻa kūpono no ka waiwai āu e makemake ai e hoʻoponopono i nā paepae.
Kaomi View Mea i loko o ka ʻōkuhi i hōʻike ʻia.
Ma lalo o nā pakuhi, e hoʻokomo i nā waiwai no nā paepae a kaomi i ka Update.
Hoʻoponopono ka Banner CDS i nā hoʻonohonoho o ka ʻōnaehana i ka manawa aʻe e hoʻokuʻu ai ka Controller i ke ao.
Scroll down within the tray that appears at the bottom of the screen and enter your desired values for the thresholds into the respective numeric fields
Kaomi hou.
Banner CDS updates the system settings the next time the gateway controller pushes to the cloud.
E hana hou i kēia mau ʻanuʻu no kēlā me kēia paepae sensor.
No nā paepae haʻalulu, e hoʻihoʻi i ka paepae i 0 e hoʻi i ka hoʻohana ʻana i nā koina kumu kumu no kekahi mea ʻike.

Hoʻoponopono i nā paepae mai kahi Pūnaehana Hoʻokipa Hoʻohui

ExampʻO nā ʻōnaehana hoʻokipa paha he PLC a i ʻole HMI.

E kākau i ka waiwai kūpono i loko o ka papa inoa kahi o x ka ID Sensor.

Temperature-Value in °F or °C to registers 7680 + x for the temperature warning or 7720 + x for the temperature alarm.
Vibration-Write to the following registers.

Kakau inoa	wehewehe
7000+(1) 9	X-Axis Velocity Warning
7001+(x1) 9	X-Axis Velocity Alarm
7002+(x1) 9	ʻŌlelo Aʻo Z-Axis Velocity
7003+(- 1) 9	Z-Axis Velocity Alarm
7004+(x1) 9	X-Axis Hoʻomaka 'Ōlelo Aʻoaʻo
7005+(x1) 9	X-Axis Hoʻomaka Alarm
700 + (1) × 9	ʻO ka ʻōlelo aʻoaʻo wikiwiki Z-Axis
7007+(x1) 9	Z-Axis Hoʻomaka Alarm

For the Vibration values, to return to using an original baseline value for a sensor, set the user defined register (7001-7320) back to 0.

Nā Makani Alarm
Warnings and alarms within the system are contained in a register for each sensor (up to 40 sensors) in local registers 201-240.
These alarm masks are automatically recognized by Banner CDS, making it straightforward to create alerts based on the alarm mask. However, acomplete breakdown is provided here for using this data in a PLC or other cloud system. The registers are labeled NXX VibMask where XX is the sensor number. The register value is a decimal form of an 18-bit binary number with a value of 0 or 1 because each sensor could have up to 18 wamings or alarms.

Velocity alerts-Hōʻike i nā pilikia kaʻa kaʻa haʻahaʻa e like me ke kaulike ʻole, misalignment, wāwae palupalu, looseness, etc.
High-Frequency Acceleration alerts-Indicate early bearing failure, cavitation, and high-side gear mesh, etc.
Acute alerts-Indicate quickly happening issues that occur after five consecutive (adjustable in register 853) running samples ma luna o nā paepae.
Chronic alerts-Indicate a long-term failure based on a 100-point moving average of running samples ma luna o nā paepae.

Ua haki ʻia nā masks binary 18-bit penei:

Bit	wehewehe	Binary Mask
0	Warning X Ans- Acule Velgosy	(0/1) x 20
1	Warning-XAns- Acute Acceleravan (H. Freq)	(0/1) 21
2	Warning – 2 A’s Acure VegOLY	(0/1) 22
3	Warning – 2 Aus- Acure Acceleravon (H. Freq)	(0/1) 23
4	Αίαντι-Χλια Acule Velgary	(0/1) x24
5	Alan-XAG Acule Acceleravan (H. Freq)	(0/1) x25
6	Alan 2 Ans- Active Velocity	(0/1) x26
7	Alam Z Aws – Active Acceleration )iH grab(	(0/1) x27
8	Warning-XANs Chronic Velocity	(0/1)x28
9	Warning- XAws – Chronic Acceleration (H gab(	(0/1) 29
10	Warning- 2 Ais-Crone velocity	(0/1)210
11	Warning – 2 Aus – Cironic Acceleraugn (H. Freq)	(0/1)211
12	Alan-X Ana Chronic Velocлу	0/1(x212
13	Alarm – XANG- Chronic Acceleravan (H. Freq)	(0/1) 213
14	Alarm – Z Ans Chronic velocly	(0/1) x214
15	Waming Temperature (> 158°F or 70°C)	(0/1) x215
16	Waming Temperature (> 158°F or 70°C)	(0/1) x216
17	Alarm Temperature (> 176°F or 80°C)	(0/1) 217

18-bit kakau binary mask

AcuteX-VelWarn	AcuteK-AccelWarn	AcuteZ-VelWarn	AcuteZ-AccelWarn	AcuteZ-AccelWarn	AcuteX-AccelAlarm	AcuteZ-VelHarm	AcuteZ-AccelAlarm	Chronic X-10/Warn	ʻŌlelo Aʻo X-Accel	ChronicZ-VelWarn	ʻŌlelo Aʻo Z-Accel	ChronicX-VelAlam	ChronicX-Accel Alarm	Chronic Z-VelAlarm	Alarm Z-Accel mau loa	Temp Waming	Temp Alam
0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0

Hōʻike ʻia ka Vibe Mask Registers ma ke ʻano decimal a ʻo ia ka huina o nā helu i hōʻike ʻia ma ke kolamu ʻākau no kēlā me kēia papa inoa mask o Sensor. E hoʻomanaʻo, ʻoi aku ka nui o ka waiwai ma mua o ka zero ma nā papa inoa 201 a hiki i 240 e hōʻike ana i kahi ʻōlelo aʻo a i ʻole hoʻāla no kēlā ʻike.

To know the exact waming or alarm, calculate the binary value from the decimal value, which can be done on the Banner CDS site or can be done with a PLC or HMI. Multiple warnings and alarms may trigger on an event depending on severity.

Palapala Kakau

ʻO ke alakaʻi alakaʻi files are shared by Banner Solutions Kits. Some registers described as Solutions Kit functionality are only relevant for systems using the Banner Solutions Kits that use an HMI screen. The variable N represents the sensor ID 1-40.

Palapala / Punawai

BANNER DXMR90 Controller for Processing Machine Sensor [pdf] Ke alakaʻi hoʻohana
DXMR90 Controller for Processing Machine Sensor, DXMR90, Controller for Processing Machine Sensor, Processing Machine Sensor, Machine Sensor

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Palapala Hoʻohana