Litaba pata
1 BANNER DXMR90 Controller for Processing Machine Sensor User Guide
2 Background le Boleng
3 Likarolo tsa Kopo le Melemo
4 Likarolo tsa Tharollo
5 Mounting Options
6 Litaelo tsa Tlhophiso
7 Laola Tlhophiso Files
8 Beha ID ea Sensor
9 Kenya Sensora ea Vibration
10 Iketsetse XML File
11 Lokisa khokahano ea Ethernet
12 Bulela li-Sensors ho Lingoliloeng tsa Lehae
13 Boloka le ho Kenya Tlhophiso File
14 Tobetsa Boitsebiso ho BannerCDS
15 Theha Tsela e Ncha
16 Lokisa DXM ho Push Information ho Cloud
17 Kenya Sebopeho sa XML File ho ea Websebaka
18 Tlhahisoleseling e 'Ngoe
19 Lingoliloeng tsa Lehae
20 Litokomane / Lisebelisoa
20.1 Litšupiso

Background le Boleng

Mehaho ea indasteri e na le makholo a thepa ea bohlokoa e potolohang joalo ka li-motor, lipompo, li-gearbox le li-compressor. Ho hloleha ho sa lebelloang ho fella ka ho fokotsa nako e theko e boima.

Tharollo ea thibelo ea tlhokomelo ea lisebelisoa tsa tlhokomelo ea bophelo bo botle (EHM) e sebelisa ho ithuta ka mochini ho tseba ha thepa e feta liparamente tse boletsoeng esale pele, e bakang:

  • Increased Uptime-Eliminate unplanned shutdowns by continuously monitoring up to 40 assets with a single system
  • Reduced Maintenance Cost-Repair prior to failure or extensive collateral damage
  • Effective Maintenance/Parts Scheduling-Plan for labor and spare parts
  • Ease of Use-Reduce installation costs and eliminate complexity of traditional data analysis
  • Improved Asset Selection-Use data to analyze root cause and reliability
  • IIOT-Review tlhokomeliso ea nako ea sebele bakeng sa ho etsa liqeto tse molemo le taolo ea thepa e hole

VIBE-IQ® Ka Banner Engineering Corp:

  • E beha leihlo koloi e 'ngoe le e' ngoe e sebelisa algorithm ea ho ithuta ea mochini ho latela litekanyetso le ho beha meeli ea taolo bakeng sa litlhokomeliso tse nang le tšebelisano e fokolang ea basebelisi.
  • E lula e beha leihlo RMS Velocity (10-1000Hz), RMS high-frequency Acceleration (1000-4000Hz), le mocheso lisebelisoa tse potolohang u sebelisa Banner's Wireless vibration/temperature sensor.
  • E etsa qeto ea hore na li-motor li sebetsa kapa che, 'me e sebelisa feela data e sebetsang bakeng sa ho qala le ho lemosa
  • E bokella lintlha bakeng sa ho tloaeleha le ho hlahloba; script e hlalosa mathata a hlobaetsang le a sa foleng
  • Sends data and alerts to the host controller or to the cloud for lloT connectivity

Tharollo ena ea Banner e beha leihlo maemo a ho sisinyeha ho matlotlo a potolohang a bakoang ke:

  • Matlotlo a sa leka-lekanang/a sa nepahalang
  • Loose or wom components
  • Likarolo tse tsamaisoang ka tsela e sa lokelang kapa tse kenngoeng
  • Boemo ba mocheso o feteletseng
  • Ho hloleha pele ho jara

Likarolo tsa Kopo le Melemo

Tlhokomelo e Tsoelang Pele ea Vibration Monitor vibration data on up to 40 assets sensing X and Z axis RMS Velocity and high-frequency RMS Acceleration RMS Velocity is indicative of general rotating machine health (unbalance, misalignment, looseness) and high-frequency RMS Acceleration is indicative of early bearing wear
Self-Leaming Baseline and Threshold Thibela basebelisi hore ba se ke ba hlahisa li-baseline kapa li-alamo ka ho sebelisa li-algorithms tsa ho ithuta ka mochini ho theha palo ea mantlha ea ho bala le litemoso / tlhokomeliso bakeng sa enjene ka 'ngoe.
Acute and Chronic Alarms Alarms and Waning are generated for both acute and chronic conditions for each motor. Acute thresholds indicate a short-term condition such as a motor jam or stall that crosses the threshold rapidly. Chronic thresholds use a multi-hour moving average of the vibration signal to indicate a long-term condition such as a wearing/falling bearing or motor.
Mocheso dialamo Sensor e 'ngoe le e' ngoe ea vibrate e tla shebella mocheso le ho romela alamo ha monyako o feta.
Advanced Data Lintlha tse ling tse tsoetseng pele tsa tlhahlobo li fumaneha joalo ka data ea Spectral Band Velocity, Peak Velocity, Kurtosis, Crest factor, Peak Acceleration, jj.
SMS Text and Email Alerts Generates email alerts based on individual wamings and/or alarms when used with Banner Cloud Data Services.
Cloud Moni to ring Sutumelletsa data ho Cloud Webseva kapa PLC ka LAN bakeng sa hole viewho hlokomelisa, ho hlokomelisa le ho rema lifate.

Likarolo tsa Tharollo

Mohlala Tlhaloso
QM30VT2 Banner Vibration le Temperature Sensor e nang le puisano ea RS-485
DXMR90-X1 Molaoli oa indasteri o nang le likou tse 'ne tsa Modbus

Tataiso ena e bonts'a mokhoa oa ho kenya li-sensor, ho li hokela ho molaoli oa hau, le ho kenya XML e lokiselitsoeng esale pele file and script for up to 40 vibration sensors. The XML file e hloka feela liphetoho tse nyane hore li etsoe molemong oa sebaka sefe kapa sefe.

Mounting Options

Likhetho tse latelang tsa ho kenya li thathamisitsoe ho tloha ho tse sa sebetseng hantle ho isa ho tse sebetsang haholo. Likhethong tsohle tse ntseng li eketseha, etsa bonnete ba hore ha ho na motsamao oa sensor hobane sena se fella ka tlhahisoleseling e sa nepahalang kapa liphetoho ho data e tsamaellanang le nako.

Follow Banner’s Vibration Monitoring Sensor Installation Guide (p/n b_4471486) for proper sensor installation help.

Mohlala Brakete Tlhaloso ea Kopo
BWA-QM30-FMSS Flat magnet sensor bracket Highly flexible and reusable, flat magnetic mount for larger diameter surfaces or flat surfaces.
BWA-QM30-CMAL Curved surface magnet bracket Curved surface magnet mounts are best suited to smaller curved surfaces. Ensure you have positioned the sensor in the correct direction for the strongest mount.
Offers flexibility for future sensor placement.
BWA-QM30-F TAL Center mounting bracket, 1/4-28 x 1/2-inch screw mount (ships with sensor) Flat bracket is permanently epoxied to the motor and the sensor is screwed to the bracket (very effective) or the flat bracket is screwed to the motor and sensor (mast effective). Ensures the best sensor accuracy and frequency response. Recommend epoxy designed for accelerometer mounting: Loctite Depend 330 and 7388 activator
Tlhaloso: BWA-QM30CAB-MAG Bracket ea tsamaiso ea thapo
BWA-QM30-CEAL Notched aluminum bracket for curved surfaces permanently epoxied to mator and sensor screwed to bracket.
BWA-QM30-FSSSR Flat surface rapid release stainless steel bracket; circular with a center screw for mounting the bracket to the motor and aside set-screw for quick release mounting of the sensor to the bracket.
BWA-QM30-FSALR Flat surface rapid-release aluminum bracket; circular with a center screw for mounting the bracket to the motor and a side set-screw for quick-release mounting of the sensor to the bracket.

Litaelo tsa Tlhophiso

Latela mehato ena ea mantlha ho hlophisa sistimi ea hau.

  1. Kenya tlhophiso files (see “Load the Configuration Files” on page 3).
  2. Set the sensor’s ID (see “Set the Sensor ID” on page 3).
  3. Install the vibration sensor (see “Install the Vibration Sensor” on page 4).
  4. Iketsetse XML file (sheba "Iketsetse XML File” leqepheng la 4). This is an optional step that depends upon your specific network requirements.
  5. Set up the Ethernet connection (see “Set Up the Ethernet Connection” on page 5).
    Verify that your Cloud Push Interval has been set to None.
  6. Turn on the sensors in the local registers (see “Turn on Sensors in Local Registers” on page 5).
  7. Boloka le ho kenya tlhophiso file (sheba “Boloka le ho Kenya Setlhophiso File” leqepheng la 6).
  8. Configure the BannerCDS account (see “Push Information to BannerCDS” on page 6).

Laola Tlhophiso Files

Ho etsa hore sistimi e be ea ts'ebeliso ea 'nete, etsa liphetoho tse itseng ho template files. Ho na le tse peli filee kentsoe ho DXM:

  • Setšoantšo sa XML file e beha tlhophiso ea pele ea DXM
  • The Script Basic file reads vibration data, sets the thresholds for warnings and alarms, and organizes the information in logical and easy-to-find registers in the DXм

Ho kenya le ho fetola tsena files, sebelisa Banner's DXM Configuration Software (version 4 kapa e ncha) le Vibration Monitoring. filee fumaneha ka lihokelo tse ka tlase.

  1. Verify you have bound the radios, conducted a site survey, and set up the sensor IDs.
  2. Kenya li-sensor.
    Li-sensor li qala ho theha motheo ka mor'a hore li kenngoe le ho hokahana le DXM. Qoba ho thothomela ho sa amaneng ha ho kengoa ka mor'a hore u kenye tlhophiso file.
  3. Khoasolla se lokiselitsoeng esale pele files ho tsoa leqepheng la letoto la DXMR90 kapa leqephe la letoto la sensor la QM30VT ho www.bannerengineering.com.
  4. Tlosa ZIP files ho foldareng khomphuteng ya hao. Hlokomela sebaka seo ho files ba pholositsoe.
  5. Connect the DXM, via the USB cable supplied with the DXM or ethernet cable, to a computer containing the DXM Configuration Software or download the software and install it on a computer.
  6. Qala software ebe u khetha mofuta o nepahetseng oa DXM.
  7. Ho DXM Configuration Software: Eya ho File, Open and select R90 VIBE-IQ XML file.
  8. Hokela software ho DXM.
    • a. Go to Device, Connection Settings.
    • b. Khetha TCP/IP.
    • c. Kenya aterese e nepahetseng ea IP ea DXM.
    • d. Tobetsa Connect.
  9. Go to the Settings> Scripting screen and click Upload file. Khetha mongolo oa DXMR90 VIBE-IQ file (.sb).
  10. Eya ho File > Save to save the XML file. Boloka XML file nako efe kapa efe XML e fetotsoe. DXM Configuration Software HA E boloke ka bo eona.

Beha ID ea Sensor

Pele o hlophisa li-sensor, sensor ka 'ngoe e tlameha ho ba le ID ea Modbus e abetsoeng ho eona. Li-ID tsa Sensor Modbus li tlameha ho ba pakeng tsa 1 le 40.

ID ea sensor e 'ngoe le e' ngoe e lumellana le linomoro tsa sensor ea motho ka mong libukeng tsa DXM. Li-ID tsa Sensor ha lia tlameha ho beoa ka tatellano, empa Banner e khothaletsa ho abela li-sensor tsa hau ka tatellano e ka morao, ho qala ka kutlo ea ho qetela ho sistimi ea hau.

Ho abela li-ID tsa sensor ka DXM Configuration Software, latela mehato ena.

  1. Apply power to the DXMR90 Controller and connection to your Ethernet network.
  2. Connect your QM30VT2 sensor to port 1 of the DXMR90 Controller
  3. K'homphieutheng ea hau, bula DXM Configuration Software 'me u khethe DXMR90x lethathamong le theohang la mohlala.
  4. Sheba marang-rang a hau bakeng sa li-DXM 'me u tsebe aterese ea IP ea DXMR90 ea hau. Tobetsa Connect.
    Haeba u kenya DXMR90 ea feme, DXM e lokela ho ba le aterese e tsitsitseng ea IP ea 192.168.0.1. U kanna ua hloka ho hokela komporo ea hau ka kotloloho ho DXMR90 ho lokisa DHCP pele u tsoela pele.
  5. After connecting to the DXMR90, go to the Tools > Register View skrineng.
  6. Karolong ea Bala/Ngola Mohloli le Sebopeho, khetha tse latelang:
    • Register Source: Sesebediswa se Hole
    • Boema-kepe: 1 (or the port your sensor is connected to)
    • ID ea seva: 1
      Modbus ID 1 ke ID ea kamehla ea feme bakeng sa QM30VT2. Haeba kutlo ea hau e se e ngolisitsoe hape nakong e fetileng, ka kopo kenya aterese e ncha tlasa ID ea Seva. Haeba u sa tsebe ID 'me u sa e fumane tlas'a 1, sebelisa Sensor configuration software ka ho toba le sensor.
  7. Sebelisa karolo ea Read Registers ho bala Register 6103 ea sensor. Ngoliso ea 6103 e lokela ho ba le 1 ka ho sa feleng.
  8. Sebelisa karolo ea Ngola ea Ngoliso ho fetola Sensor ID. Banner e khothaletsa hore u qale ka sensor ea ho qetela ho sistimi ea hau ebe u khutlela ho 1.

To assign the sensor’s slave ID using the Sensor Configuration Software: Use the Sensor Configuration Software and the BWA-UCT-900 cable accessory to connect the VT2 sensor to the computer. Follow the instructions in the Sensor Configuration Software Instruction Manual (p/n 170002) to assign the Sensor Modbus ID to a value between 1 through 40.

Kenya Sensora ea Vibration

Ho kenya sensor ea vibrate ka nepo ho enjene ho bohlokoa ho bokella 'malo o nepahetseng ka ho fetesisa. Ho na le lintlha tse ling ha ho tluoa tabeng ea ho kenya sensor.

  1. Align the vibration sensor’s x-and z-axes. The vibration sensors have an x- and z-axis indication on the face of the sensor. The z-axis goes in a plane through the sensor while the xaxis goes horizontally. The sensor can be installed flat or vertically.
    • Flat installation-Align the x-axis in line with the motor shaft or axially and the z-axis is going into/through the motor.
    • Vertical installation-Align the z-axis so it is parallel with the motor shaft and x-axis is orthogonally vertical to the shaft.
  2. Kenya sensor haufi le koloi ka hohle kamoo ho ka khonehang.

Ho sebelisa sekoaelo sa sekoaelo kapa sebaka se hole le sebaka sa ho thothomela ho ka etsa hore ho fokotsehe ho nepahala kapa bokhoni ba ho lemoha litšobotsi tse itseng tsa vibrate.

Mofuta o ntseng o phahama o ka ama liphetho tsa sensor.

Directly screwing or epoxying a bracket to a motor provides permanent installation of the bracket to which the sensor can be attached. This more rigid mounting solution ensures some of the best sensor accuracy and frequency response, butis not flexible for future adjustments.

Magnets are slightly less effective but provide more flexibility for future adjustments and faster installation. Magnet mounts are susceptible to accidental rotation or change in the sensor location if an outside force bumps or moves the sensor. This can cа lead to a change in the sensor information that differs from the time-trended data from the precious location.

Iketsetse XML File

Ona ke mohato oa boikhethelo oa tlhophiso.

  1. Within the configuration software, go to the Local Registers> Local Registers in Use screen.
  2. Reha mabitso bocha bakeng sa letlotlo le shebiloeng.
    • a. On the Local Registers> Local Registers in Use screen, to go the Edit Register section near the bottom of the screen.
    • b. Lebaleng la Lebitso, kenya lebitso la ngoliso ea thepa ea hau e shebiloeng.
    • c. Hobane ho na le lirejisetara tse hlano ka thepa e shebiloeng, kopitsa le ho beha mabitso bakeng sa katleho. (N1 = Sensor ID 11, N2 = Sensor ID 12, … N40 = Sensor ID 50).
  3. Ho hlahisa data e thothomelang ya enjene, ditemoso, le dialamo ho Banner CDS website, change the Cloud settings to Read for each monitored assefs information (velocity, acceleration, alert mask, etc.) that you would like to appear on the websebaka.
  4. Lingoliloeng tse tloaelehileng tse lokelang ho romelloa marung li se li ntse li e-na le litumello tsa bona tsa maru. Ho romella lirekoto tse ling kapa ho fokotsa palo ea lirekoto tse rometsoeng haeba u sebelisa li-sensor tse ka tlase ho 40, fetola tumello ea leru.
    • a. Ho skrineng sa Modify Multiple Registers, khetha Beha lethathamong le theoha haufi le litlhophiso tsa Cloud.
    • b. Ho li-setting tsa Cloud tse theolelang, khetha Bala kapa Che ho tima rejisetara.
    • c. Beha Ngoliso ea ho Qala le Ngoliso ea ho Qetela bakeng sa sehlopha sa lirekoto tse hlokang ho fetoloa.
    • d. Tobetsa Modify Registers ho phethela phetoho.

Litumello tse tloaelehileng tsa maru li bonts'oa tafoleng ea Local Registers qetellong ea tokomane ena.

Lokisa khokahano ea Ethernet

DXMR90 e etselitsoe ho sutumelletsa data ho a webseva ka ho sutumetsa Ethernet. Latela mehato ena ho theha khokahano ea Ethernet ho lits'ebeletso tsa leru.

  1. Skrineng sa Local Registers in Use, seta Mofuta oa Boleng oa Registara 844 ho Constant le boleng ba 1 ho nolofalletsa ts'ebetso ea data.
  2. Haeba DXM e tla sutumelletsa lerung webseva, theha sebopeho sa push.
    • a. Eya ho Settings > Cloud Services skrineng.
    • b. Ho tsoa lethathamong le theohang la Network Interface, khetha Ethernet.
  3. Set the Cloud Push Interval to None
    Script e amanang le sena file e hlalosa karohano ea metsotso e mehlano ka hare hore e etsahale hang ka mor'a sample of the sensors. If you define the Cloud Push Interval here as well,you will be pushing too much information to your account.

Bulela li-Sensors ho Lingoliloeng tsa Lehae

To turn on the sensors, set the Node Select registers (7881-7920) to the DXMR90 Port Number of the sensor. By default, only Sensor 1 (ID 1) is set to a 1 to avoid long timeouts of other systems not on the system. Setting the register back to 0 tells the system the sensor is OFF and data won’t be collected.

Bakeng sa mohlalaample, if you have five sensors connected to port 1 of the DXMR90 and five sensors connected to port 2 of the DXMR90, set registers 7881-7885 to 1 and registers 7886-7890 to 2. Set all other registers to 0 to indicate those sensors are not used in the system.

These registers also indicate to the Vibe-IQ application which sensor data should be pushed to the BannerCDS cloud. The application uses group pushing to optimize bandwidth and avoid pushing blank registers for unused sensors in the system. Because of register constraints, sensors 31-35 and 36-40 are grouped. If you have 36 sensors, you will push registers for all 40. The Banner CDS application automatically
hides empty registers. The registers can be written to from a PLC.

Pheta mehato ena neng kapa neng ha sensor e eketsoa kapa e tlosoa tsamaisong.

  1. Ka mor'a hore DXM e qale bocha, ema metsotso e le 'ngoe ho isa ho tse peli.
  2. From the DXM Configuration Software: Go to the Tools > Register View skrineng.
  3. In the Write Registers section, set the starting register to a value between 7881 and 7920 to turn on the sensors used in the sys tem.
    Beha Palo ea Lingoliloeng ho 40 ho li bona kaofela ka nako e le 'ngoe.
  4. Kenya 0 ho tima sensara le ho kenya nomoro ea boema-kepe ea DXMR90 ea kutlo (1, 2, 3, kapa 4) ho e bulela.
  5. Tobetsa Ngola rejistara ho ngola liphetoho tsa hau ho DXM.

Boloka le ho Kenya Tlhophiso File

Ka mor'a ho etsa liphetoho leha e le life ho tlhophiso, u tlameha ho boloka tlhophiso files khomphuteng ea hau, ebe u e kenya sesebelisoa.

Liphetoho ho XML file ha e bolokehe ka bo eona. Boloka tlhophiso ea hau file pele o tsoa sesebelisoa le pele o romella XML file ho sesebelisoa ho qoba ho lahleheloa ke data. Haeba o kgetha DXM > Romela Setlhophiso sa XML ho DXM pele o boloka tlhophiso file, software e tla u susumelletsa hore u khethe pakeng tsa ho boloka file kapa ho tsoela pele ntle le ho boloka file.

  1. Boloka tlhophiso ea XML file ho hard drive ea hau ka ho ea ho File, Save As menu.
  2. Eya ho DXM> Romella Configuration ea XML ho menu ea DXM.
    • Haeba letshwao la Boemo ba Kopo le le kgubedu, kwala mme o qale hape DXM Configuration Tool, ntsha polaka ebe o hokela thapo botjha ebe o hokela DXM ho software hape.
    • Haeba Pontšo ea Boemo ba Kopo e le tala, the file ho kenya ho felile.
    • Haeba Pontšo ea Boemo ba Kopo e le bohlooho 'me bar ea boemo bo botala e ntse e tsamaea, the file phetiso e ntse e tsoela pele.

Ka mor'a moo file phetiso e felile, sesebelisoa se qala hape 'me se qala ho tsamaisa tlhophiso e ncha.

Tobetsa Boitsebiso ho BannerCDS

DXMR90 e ka hokela ho Web ka Ethernet kapa module ea ka hare ea sele. Molaoli o sututsa data ho tsoa ho DXMR90 ho bolokoa le ho bonts'oa ho websebaka.

Sethala sa Banner sa ho boloka le ho beha leihlo lintlha tsa sistimi ke https://bannercds.com. The Banner Cloud Data Services websaete e iketsetsa litaba tsa dashboard bakeng sa ts'ebeliso e kentsoeng ho Dashboard. Litemoso tsa lengolo-tsoibila li ka hlophisoa ho sebelisoa skrineng sa Alarms.

Ho sutumelletsa data ho leru, fetola rejisetara 844 ho e le 'ngoe (1).

Ho fumana lintlha tse ling mabapi le ho theha liak'haonte le ho sebelisa sistimi ea Banner Cloud Data Services (CDS), ka kopo sheba Tataiso ea Qalo e Potlakileng ea Banner CDS (p/n 201126).

Theha Tsela e Ncha

Ka mor'a hore u kene ho Banner Cloud Data Services website, Overview lipontšo tsa skrine. Latela mehato ena ho theha sebaka se secha sa ho beha leihlo.

  1. Tobetsa ho New Gateway ( hukung e kaholimo ho le letona la Overview skrine).
    Theha Gateway e ncha bakeng sa Molaoli ka mong oa DXM ea romellang data ho web seva.
    Ho hlaha molaetsa o mocha oa Gateway.
  2. Netefatsa Traditional e khethiloe bakeng sa Mofuta oa Gateway.
  3. Kenya Lebitso la Gateway.
  4. Khetha Khamphani ho tsoa lethathamong le theoha.
  5. Kopitsa nomoro ea Gateway ID e fumanehang ka har'a fensetere ea hang-hang ho clipboard ea komporo ea hau.
    Nomoro ea ID ea Gateway e entsoeng ke web seva ke parameter e hlokahalang ha ho etsoa DXM. Gateway ID ke aterese ea webSeva e sebelisa ho boloka data e sutumelitsoeng ho tsoa ho DXM.
  6. Click Submit to close the prompt window

Lokisa DXM ho Push Information ho Cloud

BOHLOKOA: Etsa not adjust the Cloud Push Interval. The push frequency is controlled by the script. Adjusting the cloud push interval through this configuration may result in excessive amounts of data being pushed to Banner CDS.

  1. Ka har'a DXM Configuration Software, e-ea skrineng ea "Registerers" ea Local in Use.
  2. Set the Value Typeof register 844 to Constant and a value of 1 to enable the data push.
  3. Go to the Settings, Cloud Services screen.
  4. Beha lebitso la seva/IP ho push.bannercds.com.
  5. Ho Web Karolong ea seva, beha Gateway ID e kopilitsoeng skrineng sa tlhophiso sa BannerCDS sebakeng se loketseng.
  6. Sebelisa le File > Save menu to save the XML file ho hard drive ea hau.
  7. Send the updated XML to the DXM Controller using the DXM, Send XML Configuration to DXM menu.

Kenya Sebopeho sa XML File ho ea Websebaka

Ho kenya tlhophiso ea XML file ho ea website, latela litaelo tsena.

  1. Ho BannerCDS websaeteng, khetha Gateways on the Overview skrineng.
  2. Moleng o bontšang Gateway ea hau, tobetsa Details tlas'a View.
  3. Khetha Edit Gateway.
    Ho hlaha molaetsa oa Edit Gateway.
  4. Tobetsa Khetha File tlas'a Update XML.
  5. Khetha ea file e sa tsoa nchafatsoa ho DXM ebe o tobetsa Open.
    Ka mor'a XML file e kenngoa ka har'a webseva, le webseva e sebelisa mabitso a rejisetara le litlhophiso tse hlalositsoeng ho tlhophiso file. Phetoho e tšoanang ea XML file e se e kentsoe ho DXM le Websebaka. Ka mor'a nako e itseng, data e lokela ho bonoa ho websebaka.
  6. Ho view data ho tsoa skrineng sa Gateway, tobetsa sehokelo sa Lintlha bakeng sa Gateway ka 'ngoe.
    Skrine sa Gateway Details se thathamisa lintho tsa Sensor le Lialamo tsa kamehla tsa heke eo. U ka view tlhahisoleseling ea motho ka mong ka ho khetha Registers.

Completing these steps creates continuity between the Gateway created on the websebaka se nang le DXM se sebelisoang tšimong. DXM e sutumelletsa data ho website, e ka ba viewed ka nako efe kapa efe.

Tlhahisoleseling e 'Ngoe

Ho theha Motor

Sengoloa se kenyellelitsoeng le tataiso ena se sebelisa lintlha tsa pele tsa 300 tse tsamaisang lintlha (mosebelisi a ka fetolehang ka ho fetola registara 852) ea koloi ho hlahisa motheo le lipalo-palo tsa ho khetholla maemo a temoso le alamo.

Etsa motheo o mocha ha liphetoho tse kholo li etsoa ho mochine oa motlakase kapa oa vibration, ho kenyelletsa le ho etsa tlhokomelo e boima, ho tsamaisa mochine, ho kenya mochine o mocha, joalo-joalo Sena se tiisa hore tsamaiso e sebetsa ka nepo kamoo ho ka khonehang. Ho theha bocha enjene ho ka etsoa ho tsoa ho DXM Configuration Software, ho tsoa ho Banner CDS websaete, kapa ho tsoa ho sistimi e hokahantsoeng ea moamoheli.

Baseline a Motor Ho sebelisa DXM Configuration Software

  1. Go to the Local Registers > Local Registers in Use screen.
  2. Sebelisa metsu ho khetha Registers.
    The registers are labeled NX_ Baseline (where X is the sensor number you want to baseline).
  3. Khetha rejista e nepahetseng eo u ka e hlophisang bocha ebe o tobetsa Enter.
  4. Change the value to 1,then click Enter three times.
    Boleng ba reseta botjha bo khutlela ho zero ka mor'a hore motheo o phetheloe.

Baseline a Motor e tsoang ho Banner CDS Websebaka

  1. Sekrineng sa Dashboard, khetha Dashboard e loketseng e iketselitseng heke ea hau
  2. Ka har'a Dashboard, tobetsa lets'oao le nepahetseng la enjene bakeng sa letlotlo leo u ka ratang ho le qala.
  3. Tobetsa View Ntho e kahara molaetsa o hlahang.
  4. Tsamaisetsa tlase ka har'a terei e hlahang tlase skrineng, ebe o tobetsa konopo ea Baseline ho ON.
    Sena se tla tima ka mor'a hore mokhoa oa motheo o phetheloe.
  5. Pheta mehato ena bakeng sa sensor e 'ngoe le e' ngoe e hlokang ho thehoa.

Baseline Motor ho tsoa ho Sistimi e Hoketsoeng ea Moamoheli
ExampLitsamaiso tsa moamoheli e kanna ea ba PLC kapa HMI.

  1. Determine the sensor number X, where X is the sensor number 1-40 (sensor ID 11-50) to be re baselined.
  2. Ngola boleng ba 1 ho ngolisa 320 + X.

Boemo ba Khokahano ea Sensor 

The system tracks the connection status of a sensor. If a sensor times out, the sensor is put into a” status error” state and is only checked once every four hours untilafter the system receives a good reading during one of the four-hour intervals.

Sensor e ka ba le phoso ea boemo haeba lets'oao la seea-le-moea le fokotsehile 'me le hloka ho lokisoa kapa haeba mohloli oa matla oa seea-le-moea o hlōlehile (joalo ka ho hloka beteri e ncha). Ka mor'a hore bothata bo lokisoe, romela 1 ho Sensor Discovery Local Register ho qobella tsamaiso ho hlahloba li-sensor tsohle tse tsamaisong. Sistimi hang-hang e hlahloba li-sensor tsohle ntle le ho emela nako e tlang ea lihora tse 'ne. Lirejistara tsa boemo le ho sibolloa ha sensor ke:

  • Sensor Connection Status-Local Registers 281 through 320
  • Sensor Discovery-Local Register 832 (changes to 0 when complete, but can take 10 to 20 seconds)

Viewho Run FlagsTharollo ea ho shebella vibrate e boetse e latela ha enjene e sebetsa. Karolo ena e ka sebelisa melaoana e meng ea ts'ebetso ho latela palo ea ho tima / ho tima kapa nako e hakanyetsoang ea koloi. Ho view tlhahisoleseding ena ka web, fetola tlaleho ea leru le litumello.

Lirejistara tse latelang li sebelisoa ho bontša haeba e leample fumane hore enjene e ne e sebetsa kapa che.

  • Motor Run Flag On/Off (0/1)-Local Registers 241 through 280

Ho feto-fetoha ha Sample Rate
DXMR90 ke tharollo e nang le mehala e ka tšehetsang samplitefello tsa ling ho feta tharollo ea waelese. Ea kamehla samplebelo la tharollo ea R90 ke metsotsoana e 300 (metsotso e 5). The sample rate e laoloa ke rejisetara 857. Bakeng sa tshebetso e ntle ka ho fetisisa:

  • Do not seta sampe ka tlase ho metsotsoana e 5, ho sa tsotelehe hore na li-sensor tsa hau li fokola hakae marang-rang a hau.
  • Beha sampLerate bakeng sa metsotsoana e 'meli bakeng sa sensor e' ngoe le e 'ngoe ea sistimi ea hau, ho fihla ho metsotsoana e 35 kapa li-sensor tse 15.
  • Bakeng sa li-sensor tse fetang 15, sebelisa bonyane ba metsotsoana e 35 sample sekhahla.

Lintlha tse tsoetseng pele tsa Diagnostic Vibration

The MultiHop Vibration monitoring system includes access to additional advanced diagnostic data is available that is not available with the Performance radio system. The added characteristics are based in the two large frequency bands from 10 Hz to 1000 Hz and 1000 Hz to 4000 Hz and include Peak Acceleration (1000-4000 Hz), Peak Velocity Frequency Component(10-1000 Hz), RMS Low Frequency
Acceleration(10-1000 Hz), Kurtosis (1000-4000 Hz) and Crest Factor (1000-4000 Hz).

There are five additional characteristics from each axis for a total of 10 total registers per sensor. This data is available in registers 6141- 6540 as shown in “Local Registers” on page 10.

In addition to the additional large band registers above, the system may collect Spectral Band data: RMS Velocity, Peak Velocity, and Velocity Peak Frequency components from each of three bands that are generated from Speed Inputs. The three bands center around the 1x, 2x, and 3x-10x running speeds entered in Hz into the DXM Local Registers 6581-6620 (one register for each sensor). NOTE: Speed cannot be entered any faster than once per hour to these registers.

Ho view ya data Spectral Band, nolofalletsa registara 857 (fetola boleng ho tloha 0 ho 1) ka nako eo view floating-point registers 1001-2440 (36 registers per sensor). For more information, see “Local Registers” on page 10.

For more information about the Spectral Band information, refer to the VT2 Vibration Spectral Band Configuration technical note (p/n b_4510565).

Ho Fetola Temoso le Mehaho ea Alamo
Litekanyetso tsena li bolokoa ka har'a lirejistara tsa lehae tse sa fetoheng e le hore li lule li le ka matla a motlakasetage.

Temperature-The default temperature settings are 158 °F (70 °C) for warnings and 176 °F (80 °C) for alarms.

Temperature thresholds may be changed from the DXM Configuration Software, from the Banner CDS websaete, kapa ho tsoa ho sistimi e hokahantsoeng ea moamoheli.

Vibration-After baselining is complete, warning and alarm thresholds are set for each vibration characteristic on each axis automatically. To view those values, check registers 5181-5660 (12 registers per sensor). To adjust those thresholds, use registers 7001-7320 (8 registers per sensor). Triggering a new baseline returns these user-defined registers to zero.

Fetola Mehato ka ho Sebelisa Software ea Configuration

  1. U sebelisa DXM Configuration Software, hokela ho DXM Controller e tsamaisang Tataiso ea Kopo ea Vibration.
  2. Go to the Tools > Register View skrineng.
    • Temperature-The temperature warning and alarm thresholds are in registers 7681-7760 and are labeled NX_TempW or
      NX_TempA, where X is the Sensor ID.
    • Vibration-The vibration warning and alarm thresholds are in registers 7001-7320 and are labeled User_NX_XVel_Warning or User_NX_XVel_Alarm, etc., where X is the Sensor ID.
  3. Sebelisa kholomo e nepahetseng 'me u kenye rejistara ea ho qala ho fetola le boleng ba ho ngolla ngoliso.
  4. Tobetsa Ngola Registers.
  5. Pheta mehato ea 3 le ea 4 hore menyako efe kapa efe e eketsehileng e fetohe.
  6. Ho fetola litekanyo tse fihlang ho tse 40 ka nako e le 'ngoe, lokisa Palo ea li-registe ka tlas'a ngoliso ea ho qala. Kenya boleng bakeng sa ngoliso e 'ngoe le e' ngoe ebe u tobetsa Ngola Rejistara ha u qetile.
  7. Ho khutlela ho sebeliseng boleng ba mantlha ba sensor e itseng:
    • Vibration- Set the user-defined register (7001-7320) back to 0.

Fetola Boemo ho tsoa ho Banner CDS Websebaka

  1. Sekrineng sa Dashboard, khetha Dashboard e loketseng e iketselitseng heke ea hau.
  2. Ka har'a Dashboard, tobetsa lets'oao le nepahetseng la enjene bakeng sa letlotlo leo u ka ratang ho le fetola menyako.
  3. Tobetsa View Ntho e kahara molaetsa o hlahang.
  4. Ka tlase ho li-graph, kenya litekanyetso tsa menyako ebe o tobetsa Update.
    CDS ea Banner e nchafatsa litlhophiso tsa sistimi nakong e tlang ha Molaoli a sutumelletsa lerung.
  5. Scroll down within the tray that appears at the bottom of the screen and enter your desired values for the thresholds into the respective numeric fields
  6. Tobetsa Update.
    Banner CDS updates the system settings the next time the gateway controller pushes to the cloud.
  7. Pheta mehato ena bakeng sa moeli o mong le o mong oa sensor.
  8. Bakeng sa litekanyo tsa vibrate, beha moeli ho khutlela ho 0 ho khutlela ho sebelisa litekanyetso tsa motheo tsa motheo bakeng sa kutlo e itseng.

Fetola Mehato ho tsoa ho Sistimi e Hoketsoeng ea Baamoheli

ExampLitsamaiso tsa moamoheli e kanna ea ba PLC kapa HMI.

  1. Ngola boleng bo nepahetseng rejisetarang moo x e leng Sensor ID.
    1. Temperature-Value in °F or °C to registers 7680 + x for the temperature warning or 7720 + x for the temperature alarm.
      Vibration-Write to the following registers.
      Ngodisa Tlhaloso
      7000+(1) 9 Tlhokomeliso ea lebelo la X-Axis
      7001+(x1) 9 Alamo ea lebelo la X-Axis
      7002+(x1) 9 Temoso ea lebelo la Z-Axis
      7003+(- 1) 9 Alamo ea lebelo la Z-Axis
      7004+(x1) 9 Tlhokomeliso ea Phatlalatso ea X-Axis
      7005+(x1) 9 Alamo ea ho Potlakisa ea X-Axis
      700 + (1) × 9 Temoso ea Potlako ea Z-Axis
      7007+(x1) 9 Alamo ea Potlako ea Z-Axis
    2. For the Vibration values, to return to using an original baseline value for a sensor, set the user defined register (7001-7320) back to 0.

Li-Alarm Masks
Warnings and alarms within the system are contained in a register for each sensor (up to 40 sensors) in local registers 201-240.
These alarm masks are automatically recognized by Banner CDS, making it straightforward to create alerts based on the alarm mask. However, acomplete breakdown is provided here for using this data in a PLC or other cloud system. The registers are labeled NXX VibMask where XX is the sensor number. The register value is a decimal form of an 18-bit binary number with a value of 0 or 1 because each sensor could have up to 18 wamings or alarms.

  • Velocity alerts-Hlahisa mathata a motlakase a fokolang joalo ka ho se leka-lekane, ho se tsamaisane hantle, leoto le bonolo, ho hlepha, joalo-joalo.
  • High-Frequency Acceleration alerts-Indicate early bearing failure, cavitation, and high-side gear mesh, etc.
  • Acute alerts-Indicate quickly happening issues that occur after five consecutive (adjustable in register 853) running sampka tlase ho menyako.
  • Chronic alerts-Indicate a long-term failure based on a 100-point moving average of running sampka tlase ho menyako.

Li-mask tsa binary tsa 18-bit li arotsoe ka tsela e latelang:

Bit Tlhaloso Binary Mask
0 Warning X Ans- Acule Velgosy (0/1) x 20
1 Warning-XAns- Acute Acceleravan (H. Freq) (0/1) 21
2 Warning – 2 A’s Acure VegOLY (0/1) 22
3 Warning – 2 Aus- Acure Acceleravon (H. Freq) (0/1) 23
4 Αίαντι-Χλια Acule Velgary (0/1) x24
5 Alan-XAG Acule Acceleravan (H. Freq) (0/1) x25
6 Alan 2 Ans- Active Velocity (0/1) x26
7 Alam Z Aws – Active Acceleration )iH grab( (0/1) x27
8 Warning-XANs Chronic Velocity (0/1)x28
9 Warning- XAws – Chronic Acceleration (H gab( (0/1) 29
10 Warning- 2 Ais-Crone velocity (0/1)210
11 Warning – 2 Aus – Cironic Acceleraugn (H. Freq) (0/1)211
12 Alan-X Ana Chronic Velocлу  0/1(x212
13 Alarm – XANG- Chronic Acceleravan (H. Freq) (0/1) 213
14 Alarm – Z Ans Chronic velocly (0/1) x214
15 Waming Temperature (> 158°F or 70°C) (0/1) x215
16 Waming Temperature (> 158°F or 70°C) (0/1) x216
17 Alarm Temperature (> 176°F or 80°C) (0/1) 217

18-bit ngoliso ea binary mask

AcuteX-VelWarn AcuteK-AccelWarn AcuteZ-VelWarn AcuteZ-AccelWarn AcuteZ-AccelWarn AcuteX-AccelAlarm AcuteZ-VelHarm AcuteZ-AccelAlarm Chronic X-10/Warn Temoso e sa Feleng ea X-Accel ChronicZ-VelWarn Temoso e sa foleng ea Z-Accel ChronicX-VelAlam ChronicX-Accel Alarm Chronic Z-VelAlarm Alamo e sa feleng ea Z-Accel Temp Waming Temp Alam
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Lingoliloeng tsa Mask tsa Vibe li bonts'a ka mokhoa oa decimal 'me ke kakaretso ea lipalo tse bontšitsoeng kholomong e nepahetseng bakeng sa rejisetara e' ngoe le e 'ngoe ea mask a Sensor. Hlokomela hore boleng bofe kapa bofe bo boholo ho feta zero ho lirekoto tsa 201 ho isa ho 240 bo bonts'a temoso kapa alamo bakeng sa sensor eo.

To know the exact waming or alarm, calculate the binary value from the decimal value, which can be done on the Banner CDS site or can be done with a PLC or HMI. Multiple warnings and alarms may trigger on an event depending on severity.

Lingoliloeng tsa Lehae

Tataiso ea Likopo files are shared by Banner Solutions Kits. Some registers described as Solutions Kit functionality are only relevant for systems using the Banner Solutions Kits that use an HMI screen. The variable N represents the sensor ID 1-40.

Litokomane / Lisebelisoa

BANNER DXMR90 Controller for Processing Machine Sensor [pdf] Bukana ea Mosebelisi
DXMR90 Controller for Processing Machine Sensor, DXMR90, Controller for Processing Machine Sensor, Processing Machine Sensor, Machine Sensor

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