Stiùireadh Cleachdaiche airson Smachdadair BANNER DXMR90 airson Inneal Giullachd

Tha ceudan de mhaoin rothlach deatamach aig goireasan gnìomhachais leithid motaran, pumpaichean, bogsaichean gèar agus compressors. Bidh fàilligidhean ris nach robh dùil a’ leantainn gu ùine downt cosgail.

Bidh fuasgladh cumail suas casg sgrùdaidh slàinte uidheamachd (EHM) a’ cleachdadh ionnsachadh innealan gus comharrachadh nuair a tha maoin nas àirde na crìochan ro-mhìnichte, a’ leantainn gu:

Increased Uptime-Eliminate unplanned shutdowns by continuously monitoring up to 40 assets with a single system

Reduced Maintenance Cost-Repair prior to failure or extensive collateral damage
Effective Maintenance/Parts Scheduling-Plan for labor and spare parts

Ease of Use-Reduce installation costs and eliminate complexity of traditional data analysis
Improved Asset Selection-Use data to analyze root cause and reliability

IIOT-Review rabhaidhean fìor-ùine airson co-dhùnaidhean nas fheàrr agus riaghladh maoin iomallach

VIBE-IQ® Le Banner Engineering Corp.

A’ cumail sùil air gach motair a’ cleachdadh algairim ionnsachaidh inneal gu luachan bunaiteach agus a’ suidheachadh chrìochan smachd airson rabhaidhean le eadar-obrachadh cuibhrichte leis an neach-cleachdaidh deireannach
A’ cumail sùil leantainneach air RMS Velocity (10-1000Hz), Luathachadh àrd-tricead RMS (1000-4000Hz), agus teòthachd air uidheamachd rothlach a’ cleachdadh sensor crathaidh / teòthachd gun uèir Banner

Co-dhùnadh a bheil motaran a’ ruith no nach eil agus a’ cleachdadh an dàta ruith a-mhàin airson bun-loidhne agus rabhadh
A’ cruinneachadh dàta airson gluasad agus mion-sgrùdadh; tha an sgriobt a’ mìneachadh cùisean gruamach an aghaidh cronail

Sends data and alerts to the host controller or to the cloud for lloT connectivity

Bidh am fuasgladh Banner seo a’ cumail sùil air ìrean crathaidh air so-mhaoin rothlach a tha mar thoradh air:

So-mhaoin neo-chothromach/mì-ainmichte
Loose or wom components

Co-phàirtean air an stiùireadh no air an cur suas gu neo-iomchaidh
Suidheachadh thar-teòthachd

Duilgheadas giùlain tràth

Feartan tagraidh agus buannachdan

Cumail sùil leantainneach air crith	Monitor vibration data on up to 40 assets sensing X and Z axis RMS Velocity and high-frequency RMS Acceleration RMS Velocity is indicative of general rotating machine health (unbalance, misalignment, looseness) and high-frequency RMS Acceleration is indicative of early bearing wear
Self-Leaming Baseline and Threshold	Cuir casg air luchd-cleachdaidh bho bhith a’ gineadh bun-loidhnichean no rabhaidhean le bhith a’ cleachdadh algoirmean ionnsachaidh inneal gus bun-loidhne leughaidh agus stairsnich rabhaidh/rabhaidh a chruthachadh airson gach motair leotha fhèin.
Acute and Chronic Alarms	Alarms and Waning are generated for both acute and chronic conditions for each motor. Acute thresholds indicate a short-term condition such as a motor jam or stall that crosses the threshold rapidly. Chronic thresholds use a multi-hour moving average of the vibration signal to indicate a long-term condition such as a wearing/falling bearing or motor.
Alarms Teodhachd	Bidh gach sensor crathaidh cuideachd a’ cumail sùil air an teòthachd agus a’ cur inneal-rabhaidh nuair a thèid e thairis air an stairsnich.
Advanced Data	Tha dàta breithneachaidh adhartach a bharrachd ri fhaighinn leithid dàta Spectral Band Velocity, Peak Velocity, Kurtosis, Crest Factor, Luathachadh Peak, msaa.
SMS Text and Email Alerts	Generates email alerts based on individual wamings and/or alarms when used with Banner Cloud Data Services.
Cloud Moni to ring	Brùth dàta gu Cloud Webfrithealaiche no PLC tro LAN airson iomallach viewa’ clàradh, a’ toirt rabhadh, agus a’ clàradh.

Co-phàirtean fuasglaidh

Modail	Tuairisgeul
QM30VT2	Crith bratach agus Sensor Teòthachd le conaltradh RS-485
DXMR90-X1	Rianadair gnìomhachais le ceithir puirt Modbus

Tha an iùl seo a’ sealltainn mar a stàlaicheas tu na mothachairean, mar a cheanglas tu iad ris an rianadair agad, agus mar a luchdaicheas tu XML ro-shuidhichte file and script for up to 40 vibration sensors. The XML file chan fheum ach cuid de mhion-atharrachaidhean a bhith air an gnàthachadh airson làrach sam bith.

Roghainnean stàladh

Tha na roghainnean sreap a leanas air an liostadh bhon fheadhainn as èifeachdaiche chun an fheadhainn as èifeachdaiche. Anns a h-uile roghainn sreap, dèan cinnteach nach eil gluasad mothachaidh ann oir tha seo a’ leantainn gu fiosrachadh mearachdach no atharrachaidhean air an dàta le gluasad ùine.

Follow Banner’s Vibration Monitoring Sensor Installation Guide (p/n b_4471486) for proper sensor installation help.

Modail	Bracag	Tuairisgeul Iarrtais
BWA-QM30-FMSS Flat magnet sensor bracket		Highly flexible and reusable, flat magnetic mount for larger diameter surfaces or flat surfaces.
BWA-QM30-CMAL Curved surface magnet bracket		Curved surface magnet mounts are best suited to smaller curved surfaces. Ensure you have positioned the sensor in the correct direction for the strongest mount. Offers flexibility for future sensor placement.
BWA-QM30-F TAL Center mounting bracket, 1/4-28 x 1/2-inch screw mount (ships with sensor)		Flat bracket is permanently epoxied to the motor and the sensor is screwed to the bracket (very effective) or the flat bracket is screwed to the motor and sensor (mast effective). Ensures the best sensor accuracy and frequency response. Recommend epoxy designed for accelerometer mounting: Loctite Depend 330 and 7388 activator
BWA-QM30CAB-MAG		Braca stiùireadh càball
BWA-QM30-CEAL		Notched aluminum bracket for curved surfaces permanently epoxied to mator and sensor screwed to bracket.
BWA-QM30-FSSSR		Flat surface rapid release stainless steel bracket; circular with a center screw for mounting the bracket to the motor and aside set-screw for quick release mounting of the sensor to the bracket.
BWA-QM30-FSALR		Flat surface rapid-release aluminum bracket; circular with a center screw for mounting the bracket to the motor and a side set-screw for quick-release mounting of the sensor to the bracket.

Stiùireadh rèiteachaidh

Lean na ceumannan bunaiteach seo gus an siostam agad a rèiteachadh.

Luchdaich sìos an rèiteachadh files (see “Load the Configuration Files” on page 3).

Set the sensor’s ID (see “Set the Sensor ID” on page 3).
Install the vibration sensor (see “Install the Vibration Sensor” on page 4).

Dèan gnàthachadh air an XML file (faic “Gnàthaich an XML File”air td 4). This is an optional step that depends upon your specific network requirements.
Set up the Ethernet connection (see “Set Up the Ethernet Connection” on page 5).
Verify that your Cloud Push Interval has been set to None.

Turn on the sensors in the local registers (see “Turn on Sensors in Local Registers” on page 5).
Sàbhail agus luchdaich suas an rèiteachadh file (faic “Sàbhail agus luchdaich suas an rèiteachadh File”air td 6).

Configure the BannerCDS account (see “Push Information to BannerCDS” on page 6).

Luchdaich sìos an Configuration Files

Gus an siostam a ghnàthachadh gu fìor thagradh, dèan beagan atharrachaidhean bunaiteach air an teamplaid files. Tha dithis ann files air a luchdachadh suas gu DXM:

An XML file a’ suidheachadh rèiteachadh tùsail an DXM
The Script Basic file reads vibration data, sets the thresholds for warnings and alarms, and organizes the information in logical and easy-to-find registers in the DXм

Gus iad sin a luchdachadh suas agus atharrachadh files, cleachd Bathar-bog Rèiteachaidh DXM aig Banner (dreach 4 no nas ùire) agus an Sgrùdadh Vibration files ri fhaighinn tro na ceanglaichean gu h-ìosal.

Verify you have bound the radios, conducted a site survey, and set up the sensor IDs.
Stàlaich na sensors.
Bidh na mothachairean a’ tòiseachadh gu fèin-ghluasadach às deidh dhaibh a bhith air an stàladh agus ceangailte ris an DXM. Seachain crithean gun cheangal bhon stàladh às deidh dhut an rèiteachadh a luchdachadh suas file.
Luchdaich sìos am faidhle ro-shuidhichte files bho dhuilleag sreath DXMR90 no duilleag sreath mothachaidh QM30VT air www.bannerengineering.com.
Thoir a-mach am faidhle ZIP files ann am pasgan air a' choimpiutair agad. Thoir an aire far a bheil an files chaidh a shàbhaladh.
Connect the DXM, via the USB cable supplied with the DXM or ethernet cable, to a computer containing the DXM Configuration Software or download the software and install it on a computer.
Cuir air bhog am bathar-bog agus tagh am modail DXM ceart.
Air bathar-bog rèiteachaidh DXM: Rach gu File, Open and select R90 VIBE-IQ XML file.
Ceangail am bathar-bog ris an DXM.
- a. Go to Device, Connection Settings.
- b. Tagh TCP/IP.
- c. Cuir a-steach seòladh IP ceart an DXM.
- d. Cliog Connect.

Go to the Settings> Scripting screen and click Upload file. Tagh an sgriobt DXMR90 VIBE-IQ file (.sb).
Rach gu File > Save to save the XML file. Sàbhail am faidhle XML file uair sam bith a thèid an XML atharrachadh. CHAN EIL bathar-bog rèiteachaidh DXM gu fèin-obrachail.

Suidhich ID an Sensor

Mus tèid na mothachairean a rèiteachadh, feumaidh ID Modbus a bhith aig gach sensor. Feumaidh IDan Sensor Modbus a bhith eadar 1 agus 40.

Bidh gach ID mothachaidh a’ freagairt ri àireamhan mothachaidh fa leth anns na clàran DXM. Chan fheum IDan mothachaidh a bhith air an sònrachadh ann an òrdugh ach tha Banner a’ moladh na mothachairean agad a shònrachadh ann an òrdugh cùil, a’ tòiseachadh leis an sensor mu dheireadh san t-siostam agad.

Gus IDan mothachaidh a shònrachadh tro bhathar-bog rèiteachaidh DXM, lean na ceumannan seo.

Apply power to the DXMR90 Controller and connection to your Ethernet network.

Connect your QM30VT2 sensor to port 1 of the DXMR90 Controller
Air do choimpiutair, cuir air bhog am bathar-bog rèiteachaidh DXM agus tagh an DXMR90x bhon liosta tuiteam-sìos modail.
Sgan an lìonra agad airson DXMs agus comharraich seòladh IP an DXMR90 agad. Cliog Connect.
Ma tha thu a’ stàladh ro-aithris factaraidh DXMR90, bu chòir seòladh IP stèidhichte de 192.168.0.1 a bhith aig an DXM. Is dòcha gum feum thu do choimpiutair a cheangal gu dìreach ris an DXMR90 gus DHCP a rèiteachadh mus lean thu air adhart.

After connecting to the DXMR90, go to the Tools > Register View sgrion.
Anns an earrann Leugh/Sgrìobh Stòr is Cruth, tagh na leanas:
- Register Source: Inneal iomallach
- Port: 1 (or the port your sensor is connected to)
- ID an fhrithealaiche: 1
  Is e Modbus ID 1 an ID bunaiteach aig an fhactaraidh airson an QM30VT2. Ma chaidh an sensor agad ath-sheòladh roimhe seo, feuch an cuir thu a-steach an seòladh ùr fo ID an Fhrithealaiche. Mura h-eil thu eòlach air an ID agus nach urrainn dhut a lorg fo 1, cleachd am bathar-bog rèiteachaidh Sensor gu dìreach leis an sensor.
Cleachd an earrann Leugh Clàran gus Clàr 6103 den sensor a leughadh. Bu chòir 6103 a bhith ann an clàr 1 gu bunaiteach.

Cleachd an earrann Sgrìobh Clàran gus an ID Sensor atharrachadh. Tha Banner a’ moladh gun tòisich thu leis an sensor mu dheireadh san t-siostam agad agus gun obraich thu do shlighe air ais gu 1.

To assign the sensor’s slave ID using the Sensor Configuration Software: Use the Sensor Configuration Software and the BWA-UCT-900 cable accessory to connect the VT2 sensor to the computer. Follow the instructions in the Sensor Configuration Software Instruction Manual (p/n 170002) to assign the Sensor Modbus ID to a value between 1 through 40.

Stàlaich an Vibration Sensor

Tha e cudromach an sensor crathaidh a chuir suas gu ceart air motair gus na leughaidhean as ceart a chruinneachadh. Tha cuid de bheachdan ann nuair a thig e gu bhith a’ stàladh an sensor.

Align the vibration sensor’s x-and z-axes. The vibration sensors have an x- and z-axis indication on the face of the sensor. The z-axis goes in a plane through the sensor while the xaxis goes horizontally. The sensor can be installed flat or vertically.
- Flat installation-Align the x-axis in line with the motor shaft or axially and the z-axis is going into/through the motor.
- Vertical installation-Align the z-axis so it is parallel with the motor shaft and x-axis is orthogonally vertical to the shaft.

Stàlaich an sensor cho faisg air giùlan an motair sa ghabhas.

Le bhith a’ cleachdadh còmhdach còmhdaich no àite fada bhon ghiùlan dh’ fhaodadh sin lùghdachadh ann an cruinneas no comas air cuid de fheartan crathaidh a lorg.

Faodaidh an seòrsa sreap buaidh a thoirt air toraidhean an sensor.

Directly screwing or epoxying a bracket to a motor provides permanent installation of the bracket to which the sensor can be attached. This more rigid mounting solution ensures some of the best sensor accuracy and frequency response, butis not flexible for future adjustments.

Magnets are slightly less effective but provide more flexibility for future adjustments and faster installation. Magnet mounts are susceptible to accidental rotation or change in the sensor location if an outside force bumps or moves the sensor. This can cа lead to a change in the sensor information that differs from the time-trended data from the precious location.

Dèan gnàthachadh air an XML File

Is e ceum rèiteachaidh roghainneil a tha seo.

Within the configuration software, go to the Local Registers> Local Registers in Use screen.
Ath-ainmich na clàran airson a’ mhaoin sgrùdaichte.
- a. On the Local Registers> Local Registers in Use screen, to go the Edit Register section near the bottom of the screen.
- b. Anns an raon Ainm, cuir a-steach ainm clàr na so-mhaoin sgrùdaidh agad.
- c. Leis gu bheil còig clàran ann airson gach maoin sgrùdaichte, dèan lethbhreac agus pasg air ainmean airson èifeachdas. (N1 = ID mothachaidh 11, N2 = ID mothachaidh 12, ... N40 = ID mothachaidh 50).
Gus an dàta crathaidh motair, rabhaidhean agus rabhaidhean a thaisbeanadh air an CDS Banner website, change the Cloud settings to Read for each monitored assefs information (velocity, acceleration, alert mask, etc.) that you would like to appear on the weblàrach.

Tha na ceadan sgòthan aca mu thràth air na clàran as cumanta a thèid a chuir chun sgòth. Gus clàran a bharrachd a chuir no an àireamh de chlàran a thèid a chuir a lughdachadh ma tha thu a’ cleachdadh nas lugha na 40 mothachairean, atharraich na ceadan sgòthan.
- a. Air an Mion-atharraich ioma-chlàran sgrion, tagh Suidhich anns an liosta tuiteam-sìos ri taobh roghainnean Cloud.
- b. Anns an tuiteam-sìos roghainnean Cloud, tagh Leugh no gin gus an clàr a thionndadh dheth.
- c. Suidhich an Clàr Tòiseachaidh agus an Clàr Crìochnachaidh airson a 'bhuidheann de chlàran a dh'fheumar atharrachadh.
- d. Cliog Atharraich Clàran gus am mion-atharrachadh a chrìochnachadh.

Tha ceadan sgòthan clàr àbhaisteach air an sealltainn ann an clàr nan Clàran Ionadail aig deireadh na sgrìobhainn seo.

Stèidhich an ceangal Ethernet

Tha an DXMR90 air a dhealbhadh gus dàta a phutadh gu a webfrithealaiche tro phut Ethernet. Lean na ceumannan seo gus an ceangal Ethernet a stèidheachadh ris na seirbheisean sgòthan.

Air an sgrìn Clàran Ionadail ann an Cleachdadh, suidhich an Seòrsa Luach de chlàr 844 gu Constant agus luach 1 gus am putadh dàta a chomasachadh.
Ma bhrùthas an DXM chun sgòth webfrithealaiche, cuir air dòigh an eadar-aghaidh putaidh.
- a. Rach gu sgrìn Settings> Cloud Services.
- b. Bho liosta tuiteam-sìos Eadar-aghaidh Lìonra, tagh Ethernet.
Set the Cloud Push Interval to None
An sgriobt co-cheangailte ri seo file a’ mìneachadh an eadar-ama putaidh còig mionaidean air an taobh a-staigh gus am bi e a’ tachairt dìreach às deidh an sample of the sensors. If you define the Cloud Push Interval here as well,you will be pushing too much information to your account.

Tionndaidh air mothachairean ann an clàran ionadail

To turn on the sensors, set the Node Select registers (7881-7920) to the DXMR90 Port Number of the sensor. By default, only Sensor 1 (ID 1) is set to a 1 to avoid long timeouts of other systems not on the system. Setting the register back to 0 tells the system the sensor is OFF and data won’t be collected.

Airson example, if you have five sensors connected to port 1 of the DXMR90 and five sensors connected to port 2 of the DXMR90, set registers 7881-7885 to 1 and registers 7886-7890 to 2. Set all other registers to 0 to indicate those sensors are not used in the system.

These registers also indicate to the Vibe-IQ application which sensor data should be pushed to the BannerCDS cloud. The application uses group pushing to optimize bandwidth and avoid pushing blank registers for unused sensors in the system. Because of register constraints, sensors 31-35 and 36-40 are grouped. If you have 36 sensors, you will push registers for all 40. The Banner CDS application automatically
hides empty registers. The registers can be written to from a PLC.

Dèan na ceumannan seo a-rithist uair sam bith a thèid sensor a chuir ris no a thoirt air falbh bhon t-siostam.

Às deidh ath-thòiseachadh DXM, fuirich mionaid no dhà.
From the DXM Configuration Software: Go to the Tools > Register View sgrion.

In the Write Registers section, set the starting register to a value between 7881 and 7920 to turn on the sensors used in the sys tem.
Suidhich an àireamh de chlàran gu 40 airson am faicinn uile aig an aon àm.
Cuir a-steach 0 gus sensor a thionndadh dheth agus cuir a-steach àireamh port DXMR90 den sensor (1, 2, 3, no 4) gus a thionndadh air.
Cliog Sgrìobh clàran gus na h-atharrachaidhean agad air an DXM a sgrìobhadh.

Sàbhail agus luchdaich suas an rèiteachadh File

Às deidh dhut atharrachaidhean sam bith a dhèanamh air an rèiteachadh, feumaidh tu an rèiteachadh a shàbhaladh files chun choimpiutair agad, an uairsin luchdaich suas chun inneal e.

Atharraichean air an XML file chan eil iad air an sàbhaladh gu fèin-ghluasadach. Sàbhail an rèiteachadh agad file mus fhàg thu an inneal agus mus cuir thu an XML file gus an inneal gus dàta a chall. Ma thaghas tu DXM> Cuir XML Configuration gu DXM mus sàbhail thu an rèiteachadh file, brosnaichidh am bathar-bog dhut taghadh eadar sàbhaladh an file no a’ leantainn gun a bhith a’ sàbhaladh an file.

Sàbhail an rèiteachadh XML file dhan chlàr-chruaidh agad le bhith a' dol chun an File, Save As menu.

Rach gu clàr-taice DXM> Send XML Configuration gu DXM.
- Ma tha an comharra Inbhe Iarrtais dearg, dùin agus ath-thòisich an Inneal Rèiteachaidh DXM, dì-phlug agus ath-phlug a-steach an càball agus ath-cheangail an DXM ris a’ bhathar-bog.
- Ma tha comharra Inbhe an Iarrtais uaine, tha an file tha an luchdachadh suas deiseil.
- Ma tha an comharra Inbhe Iarrtais liath agus am bàr inbhe uaine a’ gluasad, tha an file tha gluasad a’ dol air adhart.

Às deidh an file tha an gluasad deiseil, bidh an inneal ag ath-thòiseachadh agus a’ tòiseachadh a ’ruith an rèiteachadh ùr.

Brùth am fiosrachadh gu BannerCDS

Faodaidh an DXMR90 ceangal ris an Web tro Ethernet no modal cealla a-staigh. Bidh an rianadair a’ putadh dàta bhon DXMR90 gu bhith air a stòradh agus air a thaisbeanadh air a weblàrach.

Is e an àrd-ùrlar Banner airson dàta an t-siostaim a stòradh agus a sgrùdadh https://bannercds.com. The Banner Cloud Data Services weblàrach gu fèin-ghluasadach a’ gineadh susbaint deas-bhòrd airson an aplacaid a tha air a chuir a-steach don deas-bhòrd. Faodar rabhaidhean post-d a rèiteachadh le bhith a’ cleachdadh scrion Alarms.

Gus dàta a phutadh chun sgòth, atharraich clàr 844 gu aon (1).

Airson tuilleadh fiosrachaidh mu bhith a’ cruthachadh chunntasan air agus a’ cleachdadh an t-siostam Banner Cloud Data Services (CDS), thoir sùil air an Banner CDS Quick Start Guide (p/n 201126).

Cruthaich Geata Ùr

Às deidh dhut logadh a-steach don Banner Cloud Data Services weblàrach, an Overview taisbeanaidhean sgrion. Lean na ceumannan seo gus làrach sgrùdaidh ùr a chruthachadh.

Cliog air New Gateway (oisean gu h-àrd air an làimh dheis den Overview sgrion).
Cruthaich Geata ùr airson gach Rianadair DXM a chuireas dàta chun an web frithealaiche.
Tha puing Gateway Ùr a’ nochdadh.
Tha Verify Traditional air a thaghadh airson an Seòrsa Gateway.

Cuir a-steach ainm Gateway.
Tagh a 'Chompanaidh bhon liosta tuiteam-sìos.
Dèan lethbhreac den àireamh ID Gateway a tha taobh a-staigh an uinneig sgiobalta gu clàr-bùird a’ choimpiutair agad.
An àireamh ID Gateway a chruthaich an web tha am frithealaiche na pharamadair riatanach ann an rèiteachadh an DXM. Is e ID Gateway an seòladh an webfrithealaiche a’ cleachdadh gus an dàta a chaidh a phutadh bhon DXM a stòradh.

Click Submit to close the prompt window

Dèan rèiteachadh air an DXM gus fiosrachadh a phutadh chun sgòth

CUDROMACH: Dèan not adjust the Cloud Push Interval. The push frequency is controlled by the script. Adjusting the cloud push interval through this configuration may result in excessive amounts of data being pushed to Banner CDS.

Taobh a-staigh Bathar-bog Rèiteachaidh DXM, rachaibh gu scrion Clàran Ionadail ann an Cleachdadh.

Set the Value Typeof register 844 to Constant and a value of 1 to enable the data push.
Go to the Settings, Cloud Services screen.
Suidhich ainm an fhrithealaiche / IP gu push.bannercds.com.

Anns a Web Earrann an fhrithealaiche, cuir a-steach an ID Gateway a chaidh a chopaigeadh bho sgrion rèiteachaidh BannerCDS a-steach don raon iomchaidh.
Cleachd an File > Save menu to save the XML file dhan chlàr-chruaidh agad.
Send the updated XML to the DXM Controller using the DXM, Send XML Configuration to DXM menu.

Luchdaich a-nuas an cruth-clò xml File chun an Weblàrach

Gus rèiteachadh XML a luchdachadh suas file chun an weblàrach-lìn, lean an stiùireadh seo.

Air a 'BannerCDS weblàraich, tagh Gateways on the Overview sgrion.
Air an t-sreath a tha a’ sealltainn do Gateway, cliog air an fhiosrachadh gu h-ìosal View.

Tagh Edit Gateway.
Nochdaidh am putan Deasaich Gateway.
Cliog Tagh File fo Update XML.
Tagh an file chaidh sin ùrachadh chun DXM agus cliog air Open.
Às deidh an XML file air a luchdachadh a-steach don webfrithealaiche, an webbidh frithealaiche a’ cleachdadh ainmean a’ chlàir agus na rèiteachaidhean a tha air am mìneachadh san rèiteachadh file. An aon rèiteachadh XML file a-nis air a luchdachadh air gach cuid an DXM agus an Weblàrach. Às deidh beagan ùine, bu chòir an dàta fhaicinn air an weblàrach.

Gu view an dàta bho sgrion Gateway, cliog air a’ cheangal Details airson gach Gateway.
Tha scrion Gateway Details a’ liostadh na nithean Sensor agus Alarms bunaiteach airson a’ gheata sin. Faodaidh tu view am fiosrachadh clàr fa leth le bhith a’ taghadh Clàran.

Completing these steps creates continuity between the Gateway created on the weblàrach leis an DXM air a chleachdadh san raon. Bidh an DXM a’ putadh dàta chun an weblàrach-lìn, a dh'fhaodas a bhith viewed aig àm sam bith.

Fiosrachadh a bharrachd

Bun-stèidh motair

Bidh an sgriobt a tha air a ghabhail a-steach leis an iùl seo a’ cleachdadh a’ chiad 300 puing dàta ruith (neach-cleachdaidh a ghabhas atharrachadh le bhith ag atharrachadh clàr 852) de motair gus bun-loidhne a ghineadh agus na staitistig airson ìrean stairsnich rabhaidh is rabhaidh a dhearbhadh.

Cruthaich bun-loidhne ùr nuair a thèid atharrachaidhean mòra a dhèanamh air an motair no an sensor crathaidh, a’ gabhail a-steach cumail suas trom, gluasad an sensor, stàladh motair ùr, msaa. Bidh seo a’ dèanamh cinnteach gu bheil an siostam a’ ruith cho ceart ‘s a ghabhas. Faodar ath-bhunait motair a dhèanamh bhon bhathar-bog rèiteachaidh DXM, bhon Banner CDS weblàrach, no bho shiostam aoigheachd ceangailte.

Bun-loidhne motair a’ cleachdadh bathar-bog rèiteachaidh DXM

Go to the Local Registers > Local Registers in Use screen.
Cleachd na saighdean gus Clàran a thaghadh.
The registers are labeled NX_ Baseline (where X is the sensor number you want to baseline).
Tagh an clàr iomchaidh airson ath-shuidheachadh agus cliog air Enter.

Change the value to 1,then click Enter three times.
Bidh an luach clàr ath-shuidheachadh gu fèin-ghluasadach a’ tilleadh gu neoni às deidh a’ bhun-loidhne a bhith deiseil.

Bun-loidhne motair bhon Banner CDS Weblàrach

Air scrion an deas-bhòrd, tagh an deas-bhòrd iomchaidh a chaidh a chruthachadh gu fèin-ghluasadach airson do gheata

Taobh a-staigh an deas-bhòrd, cliog air an ìomhaigh motair iomchaidh airson a’ mhaoin a bu mhath leat a bhun-loidhne.
Cliog View Nì taobh a-staigh an t-sanas a nochdas.
Scrollaich sìos taobh a-staigh an treidhe a nochdas aig bonn na sgrìn, agus an uairsin cliog air an tionndadh Bun-loidhne gu ON.
Tionndaidhidh seo dheth gu fèin-ghluasadach às deidh don bhun-loidhne a bhith deiseil.

Dèan na ceumannan seo a-rithist airson gach sensor a dh'fheumas a bhith stèidhichte.

Bun-loidhne motair bho shiostam aoigheachd ceangailte
ExampFaodaidh siostaman aoigheachd a bhith na PLC no HMI.

Determine the sensor number X, where X is the sensor number 1-40 (sensor ID 11-50) to be re baselined.

Sgrìobh luach 1 gus 320 + X a chlàradh.

Inbhe Ceangal Sensor

The system tracks the connection status of a sensor. If a sensor times out, the sensor is put into a” status error” state and is only checked once every four hours untilafter the system receives a good reading during one of the four-hour intervals.

Faodaidh mearachd inbhe a bhith aig sensor ma tha an comharra rèidio air a dhol sìos agus feumar a cheartachadh no ma tha stòr cumhachd an rèidio air fàiligeadh (leithid feum air bataraidh ùr). Às deidh don chùis a bhith air a cheartachadh, cuir 1 gu Clàr Ionadail Sensor Discovery gus toirt air an t-siostam sgrùdadh a dhèanamh air a h-uile sensor a tha san t-siostam. Bidh an siostam a’ sgrùdadh a h-uile sensor sa bhad gun a bhith a’ feitheamh ris an ath cheithir uairean. Is iad na clàran airson inbhe agus lorg mothachaidh:

Sensor Connection Status-Local Registers 281 through 320
Lorg mothachaidh-Local Register 832 (changes to 0 when complete, but can take 10 to 20 seconds)

Viewann an Run FlagsBidh am fuasgladh sgrùdaidh crith cuideachd a’ cumail sùil nuair a tha motair a’ ruith. Faodaidh am feart seo riaghailtean gnìomh a bharrachd a chleachdadh gus sùil a chumail air / dheth cunntadh no tuairmse air ùine ruith motair. Gu view am fiosrachadh seo air an web, atharraich an aithris sgòthan agus na ceadan.

Tha na clàran a leanas air an cleachdadh gus sealltainn ma thaampTha le air dearbhadh gu robh an motair a’ ruith no nach robh.

Motor Run Flag On/Off (0/1)-Local Registers 241 through 280

Ag atharrachadh an Sample Ìre
Tha an DXMR90 na fhuasgladh uèirleas a bheir taic do sampìrean nas àirde na fuasgladh gun uèir. Tha an dreach bunaiteach sampIs e ìre leite airson fuasgladh R90 300 diogan (5 mionaidean). Tha an sample ìre air a riaghladh le clàr 857. Airson an coileanadh as fheàrr:

Do not seta sample ìre airson nas lugha na 5 diogan, ge bith dè cho beag de luchd-mothachaidh a tha san lìonra agad.
Suidhich do sample ìre airson dà dhiog airson gach sensor san t-siostam agad, suas ri 35 diogan no 15 mothachairean.
Airson barrachd air 15 mothachairean, cleachd 35-diog as lugha sample ìre.

Dàta crathaidh Diagnostic Adhartach

The MultiHop Vibration monitoring system includes access to additional advanced diagnostic data is available that is not available with the Performance radio system. The added characteristics are based in the two large frequency bands from 10 Hz to 1000 Hz and 1000 Hz to 4000 Hz and include Peak Acceleration (1000-4000 Hz), Peak Velocity Frequency Component(10-1000 Hz), RMS Low Frequency
Acceleration(10-1000 Hz), Kurtosis (1000-4000 Hz) and Crest Factor (1000-4000 Hz).

There are five additional characteristics from each axis for a total of 10 total registers per sensor. This data is available in registers 6141- 6540 as shown in “Local Registers” on page 10.

In addition to the additional large band registers above, the system may collect Spectral Band data: RMS Velocity, Peak Velocity, and Velocity Peak Frequency components from each of three bands that are generated from Speed Inputs. The three bands center around the 1x, 2x, and 3x-10x running speeds entered in Hz into the DXM Local Registers 6581-6620 (one register for each sensor). NOTE: Speed cannot be entered any faster than once per hour to these registers.

Gu view an dàta Band Spectral, cuir an comas clàr 857 (atharraich an luach bho 0 gu 1) an uairsin view floating-point registers 1001-2440 (36 registers per sensor). For more information, see “Local Registers” on page 10.

For more information about the Spectral Band information, refer to the VT2 Vibration Spectral Band Configuration technical note (p/n b_4510565).

Ag atharrachadh Rabhadh agus Slighean Alarm
Tha na luachan sin air an stòradh ann an clàran ionadail neo-luaineach gus am fuirich iad tro chumhachdtage.

Temperature-The default temperature settings are 158 °F (70 °C) for warnings and 176 °F (80 °C) for alarms.

Temperature thresholds may be changed from the DXM Configuration Software, from the Banner CDS weblàrach, no bho shiostam aoigheachd ceangailte.

Vibration-After baselining is complete, warning and alarm thresholds are set for each vibration characteristic on each axis automatically. To view those values, check registers 5181-5660 (12 registers per sensor). To adjust those thresholds, use registers 7001-7320 (8 registers per sensor). Triggering a new baseline returns these user-defined registers to zero.

Atharraich na stairsnich a’ cleachdadh a’ bhathar-bog rèiteachaidh

A’ cleachdadh Bathar-bog Rèiteachaidh DXM, ceangail ris an Rianadair DXM a’ ruith an Vibration Application Guide.
Go to the Tools > Register View sgrion.
- Temperature-The temperature warning and alarm thresholds are in registers 7681-7760 and are labeled NX_TempW or
  NX_TempA, where X is the Sensor ID.
- Vibration-The vibration warning and alarm thresholds are in registers 7001-7320 and are labeled User_NX_XVel_Warning or User_NX_XVel_Alarm, etc., where X is the Sensor ID.
Cleachd an colbh cheart agus cuir a-steach an clàr tòiseachaidh airson atharrachadh agus an luach airson sgrìobhadh chun chlàr.
Cliog air Sgrìobh Clàran.
Dèan ceuman 3 agus 4 a-rithist airson stairsnich sam bith a bharrachd atharrachadh.
Gus suas ri 40 stairsneach atharrachadh aig an aon àm, atharraich an àireamh de chlàran fon chlàr tòiseachaidh. Cuir a-steach luach airson gach clàr agus cliog air Sgrìobh Clàran nuair a bhios tu deiseil.
Gus tilleadh gu bhith a’ cleachdadh luach bun-loidhne tùsail airson sensor sònraichte:
- Vibration- Set the user-defined register (7001-7320) back to 0.

Atharraich an stairsnich bhon bhratach CDS Weblàrach

Air scrion an deas-bhòrd, tagh an deas-bhòrd iomchaidh a chaidh a chruthachadh gu fèin-ghluasadach airson do gheata.
Taobh a-staigh an deas-bhòrd, cliog air an ìomhaigh motair iomchaidh airson a’ mhaoin a tha thu airson na stairsnich atharrachadh.
Cliog View Nì taobh a-staigh an t-sanas a nochdas.
Fo na grafaichean, cuir a-steach na luachan airson na stairsnich agus cliog air Ùrachadh.
Bidh an CDS Banner ag ùrachadh roghainnean an t-siostaim an ath thuras a bhios an Rianadair a’ putadh chun sgòth.
Scroll down within the tray that appears at the bottom of the screen and enter your desired values for the thresholds into the respective numeric fields
Cliog air Ùrachadh.
Banner CDS updates the system settings the next time the gateway controller pushes to the cloud.
Dèan na ceumannan seo a-rithist airson gach stairsneach mothachaidh.
Airson na stairsnich crathaidh, cuir an stairsneach air ais gu 0 gus tilleadh gu bhith a’ cleachdadh nan luachan bun-loidhne tùsail airson sensor sònraichte.

Atharraich na stairsnich bho shiostam aoigheachd ceangailte

ExampFaodaidh siostaman aoigheachd a bhith na PLC no HMI.

Sgrìobh an luach iomchaidh a-steach don chlàr far a bheil x mar an ID Sensor.

Temperature-Value in °F or °C to registers 7680 + x for the temperature warning or 7720 + x for the temperature alarm.
Vibration-Write to the following registers.

Clàr	Tuairisgeul
7000+(1) 9	Rabhadh luaths X-Axis
7001+(x1) 9	Inneal-rabhaidh X-Axis Velocity
7002+(x1) 9	Rabhadh luaths Z-Axis
7003+(- 1) 9	Inneal-rabhaidh Z-Axis Velocity
7004+(x1) 9	Rabhadh Luathachaidh X-Axis
7005+(x1) 9	Alarm Luathachaidh X-Ais
700 + (1) × 9	Rabhadh Luathachaidh Z-Axis
7007+(x1) 9	Inneal-rabhaidh luathachaidh Z-Axis

For the Vibration values, to return to using an original baseline value for a sensor, set the user defined register (7001-7320) back to 0.

Masgaichean rabhaidh
Warnings and alarms within the system are contained in a register for each sensor (up to 40 sensors) in local registers 201-240.
These alarm masks are automatically recognized by Banner CDS, making it straightforward to create alerts based on the alarm mask. However, acomplete breakdown is provided here for using this data in a PLC or other cloud system. The registers are labeled NXX VibMask where XX is the sensor number. The register value is a decimal form of an 18-bit binary number with a value of 0 or 1 because each sensor could have up to 18 wamings or alarms.

Velocity alerts-Comharraich cùisean motair tricead ìosal leithid mì-chothromachadh, mì-thaobhadh, cas bhog, fuasglaidh, msaa.
High-Frequency Acceleration alerts-Indicate early bearing failure, cavitation, and high-side gear mesh, etc.
Acute alerts-Indicate quickly happening issues that occur after five consecutive (adjustable in register 853) running sampnas lugha os cionn na stairsnich.
Chronic alerts-Indicate a long-term failure based on a 100-point moving average of running sampnas lugha os cionn na stairsnich.

Tha na masgaichean binary 18-bit air am briseadh a-mach mar a leanas:

Bit	Tuairisgeul	Binary Mask
0	Warning X Ans- Acule Velgosy	(0/1) x 20
1	Warning-XAns- Acute Acceleravan (H. Freq)	(0/1) 21
2	Warning – 2 A’s Acure VegOLY	(0/1) 22
3	Warning – 2 Aus- Acure Acceleravon (H. Freq)	(0/1) 23
4	Αίαντι-Χλια Acule Velgary	(0/1) x24
5	Alan-XAG Acule Acceleravan (H. Freq)	(0/1) x25
6	Alan 2 Ans- Active Velocity	(0/1) x26
7	Alam Z Aws – Active Acceleration )iH grab(	(0/1) x27
8	Warning-XANs Chronic Velocity	(0/1)x28
9	Warning- XAws – Chronic Acceleration (H gab(	(0/1) 29
10	Warning- 2 Ais-Crone velocity	(0/1)210
11	Warning – 2 Aus – Cironic Acceleraugn (H. Freq)	(0/1)211
12	Alan-X Ana Chronic Velocлу	0/1(x212
13	Alarm – XANG- Chronic Acceleravan (H. Freq)	(0/1) 213
14	Alarm – Z Ans Chronic velocly	(0/1) x214
15	Waming Temperature (> 158°F or 70°C)	(0/1) x215
16	Waming Temperature (> 158°F or 70°C)	(0/1) x216
17	Alarm Temperature (> 176°F or 80°C)	(0/1) 217

Masg binary clàr 18-bit

AcuteX-VelWarn	AcuteK-AccelWarn	AcuteZ-VelWarn	AcuteZ-AccelWarn	AcuteZ-AccelWarn	AcuteX-AccelAlarm	AcuteZ-VelHarm	AcuteZ-AccelAlarm	Chronic X-10/Warn	Rabhadh chronic X-Accel	ChronicZ-VelWarn	Rabhadh cronach Z-Accel	ChronicX-VelAlam	ChronicX-Accel Alarm	Chronic Z-VelAlarm	Alarm Z-Accel cronach	Temp Waming	Temp Alam
0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0	0

Bidh na Clàran Vibe Mask a’ taisbeanadh ann an cruth deicheach agus is iad sin suim nan àireamhachadh a chithear sa cholbh cheart airson clàr masg gach Sensor. Thoir an aire gu bheil luach sam bith nas àirde na neoni ann an clàran 201 tro 240 a’ nochdadh rabhadh no inneal-rabhaidh airson an sensor sònraichte sin.

To know the exact waming or alarm, calculate the binary value from the decimal value, which can be done on the Banner CDS site or can be done with a PLC or HMI. Multiple warnings and alarms may trigger on an event depending on severity.

Clàran Ionadail

Leabhar-iùil nan Iarrtasan files are shared by Banner Solutions Kits. Some registers described as Solutions Kit functionality are only relevant for systems using the Banner Solutions Kits that use an HMI screen. The variable N represents the sensor ID 1-40.

Sgrìobhainnean/Goireasan

BANNER DXMR90 Controller for Processing Machine Sensor [pdfStiùireadh Cleachdaiche
DXMR90 Controller for Processing Machine Sensor, DXMR90, Controller for Processing Machine Sensor, Processing Machine Sensor, Machine Sensor

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