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Danfoss Full Voltage Range Of Common DC Bus

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus-product

Specifications

  • Operating Voltage: 380 to 690 V
  • Product Range: Full voltage range of common DC bus products for IM and PM motors
  • Website: drives.danfoss.com

Product Usage Instructions

Introduction to DC Bus Systems
DC bus systems can be categorized as regenerative and nonregenerative. Regenerative systems can generate power back to the mains network, suitable for high braking power needs. Nonregenerative systems redistribute braking power to other drives via the common DC bus.

Benefits of Common DC Bus Systems
Common DC bus systems offer cost savings, reduced power cabling, installation time, and overall footprint. They improve tolerance to voltage dips/sags and minimize harmonic distortions in the drive system.

In Harmony with the Environment
The Common DC bus portfolio meets international standards for safety, EMC, and harmonics approvals. Innovative solutions focus on energy efficiency and smart grid technology.

Service Offerings
Services cater to OEMs, system integrators, distributors, and end-users, providing support throughout the product lifecycle to reduce total cost of ownership and environmental impact.

Typical Segments

  • Metal
  • Pulp and Paper
  • Crane systems
  • Mining and Minerals
  • Marine

Key Features

  • Full power range: 0.55 to 2.2 MW
  • Voltage range: 380 to 690 V
  • Five built-in expansion slots for additional I/O, fieldbus, and safety boards
  • Low harmonic regenerative front end
  • Cost-effective non-regenerative front end

Benefits

  • No additional modules required
  • Compact option boards for easy installation
  • Minimized overall investment cost
  • Energy cost savings through regenerative braking
  • Reduced engineering needs and cabinet space

Typical Applications

  • Continuous web systems
  • Metal lines (e.g., roller table systems)
  • Wind and unwinders
  • Crane systems (e.g., main hoists, gantry drives)
  • Centrifuges, Winches, Conveyors, Excavators

Frequently Asked Questions (FAQ)

  1. What are the main categories of DC bus systems?
    The main categories are regenerative and nonregenerative DC bus systems.
  2. What benefits do Common DC bus systems offer?
    Common DC bus systems provide cost savings, reduced cabling, installation time, footprint, improved voltage tolerance, and minimized harmonic distortions.
  3. Which sectors can benefit from Common DC bus solutions?
    Sectors such as metal, pulp and paper, crane systems, mining and minerals, and marine industries can benefit from Common DC bus solutions.

Selection Guide | VACON® NXP Common DC Bus | 0.55 kW – 2.2 MW
Utilize and redistribute energy efficiently

380 to 690 V
full voltage range of common DC bus products for IM and PM motors

drives.danfoss.com

Modular drive solutions

We offer a comprehensive range of Common DC bus drive products comprising front-end units, inverter units and brake chopper units in the entire power range and voltages from 380 V to 690 V. The drive components are built on proven VACON® NX technology and provide the ideal energy sharing solution for a multitude of power systems.

Reliable. Robust. Proven.
When your goal is to ensure that all AC drives share energy within your industrial system, and that all energy is effectively utilized and redistributed, then VACON® Common DC bus drive solutions are the right choice. Our Common DC bus components are used in a multitude of combinations across a wide spectrum of high-power process industries from the pulp and paper, steel, metal and mining and marine cranes to smaller machines and production lines, which also demand cost-effective solutions.

DC bus systems comprise two main categories: regenerative and non-regenerative. In a regenerative DC bus system the front-end unit is capable of generating power back to the mains network. This kind of system is suitable for processes where braking is needed often and the braking power is relatively high. In a non-regenerative system the braking power  is redistributed to the other drives in the system via the common DC bus, and possible excess power can be dissipated as heat using an optional brake chopper unit and brake resistors. In small production lines or small paper machines where braking is needed less often, a non-regenerative common DC bus system is a cost-efficient solution. In high power applications, it is possible to parallel multiple front-end units.

In addition to the welcome cost savings, you’ll also benefit from reduced power cabling and installation time and reduced overall footprint of your drive system. Your drive line-up tolerance
to voltage dips/sags will be improved and the harmonic distortions your drive system will be minimized.

In harmony with the environment
We are an environmentally responsible company and our energy saving products and solutions are a good example of that. Our Common DC
bus portfolio fulfills key international standards and global requirements, including safety and EMC and Harmonics approvals. Likewise, we continue to develop innovative solutions utilizing for example regenerative energy and smart grid technology to help customers effectively monitor and control energy use and costs.

At your service
Whether you are an original equipment manufacturer (OEM), system integrator, brand label customer, distributor or end user, we provide services to help you meet your business targets. Our global service solutions are available 24/7 throughout the product lifecycle with the intent to minimize the total cost of ownership and environmental load.

Typical segments

  • Metal
  • Pulp and Paper
  • Crane systems
  • Mining and Minerals
  • Marine

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Pure performance
Speed and torque control must be just right when manufacturing top-class stainless steel products. VACON® AC drives have been succesfully implemented in various applications in the demanding metal processing industry.

What’s in it for you

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VACON® NXP Common DC Bus

Key features
Full power (0.55 to 2.2 MW) and voltage (380 to 690 V) range for both induction and permanent magnet motors.
Benefits

Same software tool, same control option boards allowing the maximum utilization of VACON® NXP features over a wide power range.

Five built-in expansion slots for additional I/O, fieldbus and functional safety boards. No additional modules required. Option boards are compact and easy to install at any time.
Low harmonic regenerative front end. Cost effective non-regenerative front end. Optimized drive system configurations enabling minimized overall investment cost. Excessive braking energy can be fed back to network saving energy costs.
Compact drive modules and easy integration to cabinets. Optimized module design reduces need for additional engineering and saves in cabinet space reducing overall costs.

Typical applications

  • Continuous web systems
  • Metal lines eg. roller table systems
  • Winders and unwinders
  • Crane systems eg. main hoists, gantry and trolley drives
  • Centrifuges
  • Winches
  • Conveyors
  • Excavators

 

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The complete range

VACON® Common DC Bus product portfolio meets all the requirements with a flexible architecture, comprising a selection of active front-ends, non-regenerative front ends, inverters and brake choppers in the entire power range and voltages from 380 V to 690 V.

Flexible configuration, customized solutions
Common DC bus components can be used in a multitude of combinations. In a typical DC bus configuration, the drives that are generating can transfer the energy directly to the drives in motoring mode. Common DC bus drive systems have different kinds of front-end units to meet the requirements of the electricity network and the process where the drives are used.
With the right configuration, the drive system can achieve optimal performance and significant energy savings can be made when braking energy is utilized to its full potential.

Front-end units
The front-end units convert a mains AC voltage and current into a DC voltage and current. The power is transferred from the mains to a common DC bus and, in certain cases, vice versa.

Active front-end (AFE)
The AFE unit is a bidirectional
(regenerative) power converter for the front-end of a common DC bus drive line-up. An external LCL filter is used at the input. This unit is suitable  in applications where low mains harmonics are required. AFE is able to boost DC link voltage (default +10%) higher than nominal DC link voltage (1,35x UN). AFE needs an external pre-charging circuit. However, AFE does not need any external
grid side measurements to operate. AFE units can operate in parallel to provide increased power and/or redundancy without any drive to drive communication between the units. AFE units can also be connected to the same fieldbus with inverters, and controlled and monitored via fieldbus.

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Consistently reliable
Our proven performance, reliability and drive system modularity meet the needs of pulp and paper drive systems around the world.

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Typical device configurations

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Non-regenerative front-end (NFE)
The NFE unit is an unidirectional
(motoring) power converter for the front-end of a common DC bus drive line-up. The NFE is a device that operates as a diode bridge using diode/thyristor components. A dedicated external choke is used at the input. The NFE unit has the capacity to charge a common DC bus, thus no external pre-charging is needed. This unit is suitable as a rectifying device when a normal level of harmonics is accepted and no regeneration to the mains is required. NFE units can be paralleled to increase power without any drive to drive communincation between the units.

Inverter unit (INU)
The INU is a bidirectional DC-fed power inverter for the supply and control of AC motors. The INU is supplied from a common DC bus drive line-up. A charging circuit is needed in case the connection possibility to a live DC bus is required. The DC side charging circuit is integrated for powers up to 75 kW (FR4-FR8)  and externally located for higher power ratings (FI9-FI14).

Brake chopper unit (BCU)
The BCU is a unidirectional power converter for the supply of excessive energy from a common DC bus drive line-up to resistors where the energy is dissipated as heat. External resistors are needed. By using two brake resistors, the braking power of the brake chopper is doubled.

Multiple options

VACON® NXP Control
VACON® NXP offers a high-performance control platform for all demanding drive applications. The microcontroller provides both exceptional processing power and small footprint. The VACON® NXP supports both induction and permanent magnet motors in open and closed loop control modes. It also provides bumpless control for transferring between open loop and closed loop. VACON® Programming tool can be used to improve performance and save costs by integrating customer-specific functionality into the drive. The same control board is used in all VACON® NXP drives, allowing the maximum utilization of VACON® NXP control features over a wide power and voltage range.Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (7)

Option boards
The VACON® NXP Control provides exceptional modularity by offering five (A, B, C, D and E) plug-in extension slots. Fieldbus boards, encoder boards as well as wide range of IO boards can simply be plugged-in at any time without the need to remove any other components.
A listing of all options boards is provided on page 13.

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Option boards
The VACON® NXP Control provides exceptional modularity by offering five (A, B, C, D and E) plug-in extension slots. Fieldbus boards, encoder boards as well as wide range of IO boards can simply be plugged-in at any time without the need to remove any other components.
A listing of all options boards is provided on page 13.

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Ethernet connectivity
There is no need to purchase additional communication tools, since the integrated Ethernet connectivity allows remote drive access for monitoring, configuring and troubleshooting.
Ethernet protocols such as PROFINET IO, EtherNet/IP and Modbus TCP are available for all VACON NXP drives. New Ethernet protocols are being continuously developed.
Modbus/TCP | PROFINET IO + System Redundancy S2 and PROFISAFE | EtherNet/IP

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Functional safety

Advanced Safety Options
The VACON Advanced Safety Options operate the safety functions of an AC drive via the PROFIsafe fieldbus or I/O control. They improve flexibility by connecting safety devices within a plant.

Safe Stop functions

  • STO – Safe Torque Off
  • SS1 – Safe Stop 1
  • SS2 – Safe Stop 2
  • SBC – Safe Brake Control
  • SQS – Safe Quick Stop

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Safe Speed functions

  • SLS – Safely-limited Speed
  • SSM – Safe Speed Monitor
  • SSR – Safe Speed Range
  • SMS – Safe Maximum Speed

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ATEX certified thermistor input
Certified and compliant with the European ATEX directive 94/9/EC, the integrated thermistor input is specially designed for the temperature supervision of motors that are placed in areas

  • In which potentially explosive gas, vapor, mist or air mixtures are present
  • With combustible dust.

If over-heating is detected, the drive immediately stops feeding energy to the motor. As no external components are needed, the cabling is minimized, improving reliability and saving on both space and costs.

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DC cooling fans
VACON® NXP high-performance air-cooled products are equipped with DC fans. This significantly increases the reliability and lifetime of the fan also fulfilling the ERP2015 directive on decreasing fan losses. Likewise, the DC-DC supply board component ratings fulfill industrial requirement levels.

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Conformal coating
To increase performance and durability, conformally coated circuit boards (also known as varnished boards) are provided as standard for power modules (FR7 – FR14).
The upgraded boards offer reliable protection against dust and moisture and extend the lifetime of the drive and critical components.

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Commissioning made easy

User-friendly keypad
The user interface is intuitive to use. You will enjoy the keypad’s well-structured menu system that allows for fast commissioning and trouble-free operation.

  • Removable panel with plug-in connection
  • Graphical and text keypad with multiple language support
  • 9 signals can be monitored at the same time on a single multi-monitor page and is configurable to 9, 6 or 4 signals
  • Parameter backup and copy function with the panel’s internal memory
  • The Startup Wizard ensures a hassle-free set up. Choose the language, application type and main parameters during the first power-up.

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Software modularity
The All-in-One application package has seven built-in software applications, which can be selected with one parameter.
In addition to the All-in-One package, several segment specific applications as well as applications for demanding uses are available. These include System Interface, Marine, Lift and Shaft Synchronization application.
VACON® NXP applications can be downloaded from drives.danfoss.com

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NCDrive
NCDrive is used for setting, copying, storing, printing, monitoring and controlling parameters. The NCDrive communicates with the drive via the following interfaces: RS-232, EtherNet TCP/IP, CAN (fast multiple drive monitoring), CAN@Net (remote monitoring).
NCDrive also includes a handy Datalogger function, which offers you the possibilty to track failure modes and perform root cause analysis.

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Independent paralleling
Benefit from our patented independent paralleling configuration of (AFE) front-end units.

  • High redundancy
  • No drive-to-drive communication needed
  • Automatic load sharing
  • NFE units can also be independently paralleled

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Electrical ratings

380-500 VAC Inverter modules (INU)

 

Type

Unit Low overload (AC current) High overload (AC current) Imax
Code

NXI_0004 5 A2T0CSS

Enclosure size

 

FR4

I L-cont [A]

4.3

I 1min [A]

4.7

I H-cont [A]

3.3

I 1min [A]

5.0

I 2s [A]

6.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INU

NXI_0009 5 A2T0CSS 9 9.9 7.6 11.4 14
NXI_0012 5 A2T0CSS 12 13.2 9 13.5 18
NXI_0016 5 A2T0CSS  

 

FR6

16 17.6 12 18 24
NXI_0022 5 A2T0CSS 23 25.3 16 24 32
NXI_0031 5 A2T0CSS 31 34 23 35 46
NXI_0038 5 A2T0CSS 38 42 31 47 62
NXI_0045 5 A2T0CSS 46 51 38 57 76
NXI_0072 5 A2T0CSS  

FR7

72 79 61 92 122
NXI_0087 5 A2T0CSS 87 96 72 108 144
NXI_0105 5 A2T0CSS 105 116 87 131 174
NXI_0140 5 A0T0CSS FR8 140 154 105 158 210
NXI_0168 5 A0T0ISF  

FI9

170 187 140 210 280
NXI_0205 5 A0T0ISF 205 226 170 255 336
NXI_0261 5 A0T0ISF 261 287 205 308 349
NXI_0300 5 A0T0ISF 300 330 245 368 444
NXI_0385 5 A0T0ISF  

FI10

385 424 300 450 540
NXI_0460 5 A0T0ISF 460 506 385 578 693
NXI_0520 5 A0T0ISF 520 572 460 690 828
NXI_0590 5 A0T0ISF  

 

FI12

590 649 520 780 936
NXI_0650 5 A0T0ISF 650 715 590 885 1062
NXI_0730 5 A0T0ISF 730 803 650 975 1170
NXI_0820 5 A0T0ISF 820 902 730 1095 1314
NXI_0920 5 A0T0ISF 920 1012 820 1230 1476
NXI_1030 5 A0T0ISF 1030 1133 920 1380 1656
NXI_1150 5 A0T0ISF  

FI13

1150 1265 1030 1545 1854
NXI_1300 5 A0T0ISF 1300 1430 1150 1725 2070
NXI_1450 5 A0T0ISF 1450 1595 1300 1950 2340
NXI_1770 5 A0T0ISF  

FI14

1770 1947 1600 2400 2880
NXI_2150 5 A0T0ISF 2150 2365 1940 2910 3492
NXI_2700 5 A0T0ISF 2700 2970 2300 3278 3933

525-690 VAC Inverter modules (INU)

 Type Unit Low overload (AC current) High overload (AC current) Imax
Code

NXI_0004 6 A2T0CSS

Enclosure size

 

 

 

 

FR6

I L-cont [A]

4.5

I 1min [A]

5

I H-cont [A]

3.2

I 1min [A]

5

I 2s [A]

6.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INU

NXI_0005 6 A2T0CSS 5.5 6 4.5 7 9
NXI_0007 6 A2T0CSS 7.5 8 5.5 8 11
NXI_0010 6 A2T0CSS 10 11 7.5 11 15
NXI_0013 6 A2T0CSS 13.5 15 10 15 20
NXI_0018 6 A2T0CSS 18 20 13.5 20 27
NXI_0022 6 A2T0CSS 22 24 18 27 36
NXI_0027 6 A2T0CSS 27 30 22 33 44
NXI_0034 6 A2T0CSS 34 37 27 41 54
NXI_0041 6 A2T0CSS FR7 41 45 34 51 68
NXI_0052 6 A2T0CSS 52 57 41 62 82
NXI_0062 6 A0T0CSS  

FR8

62 68 52 78 104
NXI_0080 6 A0T0CSS 80 88 62 93 124
NXI_0100 6 A0T0CSS 100 110 80 120 160
NXI_0125 6 A0T0ISF  

FI9

125 138 100 150 200
NXI_0144 6 A0T0ISF 144 158 125 188 213
NXI_0170 6 A0T0ISF 170 187 144 216 245
NXI_0208 6 A0T0ISF 208 229 170 255 289
NXI_0261 6 A0T0ISF  

FI10

261 287 208 312 375
NXI_0325 6 A0T0ISF 325 358 261 392 470
NXI_0385 6 A0T0ISF 385 424 325 488 585
NXI_0416 6 A0T0ISF 416 458 325 488 585
NXI_0460 6 A0T0ISF  

 

FI12

460 506 385 578 693
NXI_0502 6 A0T0ISF 502 552 460 690 828
NXI_0590 6 A0T0ISF 590 649 502 753 904
NXI_0650 6 A0T0ISF 650 715 590 885 1062
NXI_0750 6 A0T0ISF 750 825 650 975 1170
NXI_0820 6 A0T0ISF 820 902 650 975 1170
NXI_0920 6 A0T0ISF  

FI13

920 1012 820 1230 1476
NXI_1030 6 A0T0ISF 1030 1133 920 1380 1656
NXI_1180 6 A0T0ISF 1180 1298 1030 1464 1755
NXI_1500 6 A0T0ISF  

FI14

1500 1650 1300 1950 2340
NXI_1900 6 A0T0ISF 1900 2090 1500 2250 2700
NXI_2250 6 A0T0ISF 2250 2475 1900 2782 3335

380-500 VAC Front-end modules (AFE, NFE)

 

Type

Unit Low overload (AC current) High overload (AC current) DC Power *
Code

 

1 x NXA_0168 5 A0T02SF

Enclosure size

 

1 x FI9

I L-cont [A]

170

I 1min [A]

187

I H-cont [A]

140

I 1min [A]

210

400 V mains PL-cont [kW]

114

500 V mains PL-cont [kW]

143

 

 

 

 

 

 

 

AFE

1 x NXA_0205 5 A0T02SF 1 x FI9 205 226 170 225 138 172
1 x NXA_0261 5 A0T02SF 1 x FI9 261 287 205 308 175 220
1 x NXA_0385 5 A0T02SF 1 x FI10 385 424 300 450 259 323
1 x NXA_0460 5 A0T02SF 1 x FI10 460 506 385 578 309 387
2 x NXA_0460 5 A0T02SF 2 x FI10 875 962 732 1100 587 735
1 x NXA_1150 5 A0T02SF 1 x FI13 150 1265 1030 1545 773 966
1 x NXA_1300 5 A0T02SF 1 x FI13 1300 1430 1150 1725 874 1092
2 x NXA_1300 5 A0T02SF 2 x FI13 2470 2717 2185 3278 1660 2075
3 x NXA_1300 5 A0T02SF 3 x FI13 3705 4076 3278 4916 2490 3115
4 x NXA_1300 5 A0T02SF 4 x FI13 4940 5434 4370 6550 3320 4140
 

 

 

NFE

1 x NXN_0650 6 X0T0SSV 1 x FI9 650 715 507 793 410 513
2 x NXN_0650 6 X0T0SSV 2 x FI9 1235 1359 963 1507 780 975
3 x NXN_0650 6 X0T0SSV 3 x FI9 1853 2038 1445 2260 1170 1462
4 x NXN_0650 6 X0T0SSV 4 x FI9 2470 2717 1927 3013 1560 1950
5 x NXN_0650 6 X0T0SSV 5 x FI9 3088 3396 2408 3767 1950 2437
6 x NXN_0650 6 X0T0SSV 6 x FI9 3705 4076 2890 4520 2340 2924

* In case you need to recalculate the power, please use the following formulas:

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus-01

525-690 VAC Front-end modules (AFE, NFE)

 Type Unit Low overload (AC current) High overload (AC current) DC Power *
Code

 

1 x NXA_0125 6 A0T02SF

Enclosure size

 

1 x FI9

I L-cont [A]

125

I 1min [A]

138

I H-cont [A]

100

I 1min [A]

150

690 V mains PL-cont [kW]

145

 

 

 

 

 

 

 

AFE

1 x NXA_0144 6 A0T02SF 1 x FI9 144 158 125 188 167
1 x NXA_0170 6 A0T02SF 1 x FI9 170 187 144 216 198
1 x NXA_0261 6 A0T02SF 1 x FI10 261 287 208 312 303
1 x NXA_0325 6 A0T02SF 1 x FI10 325 358 261 392 378
2 x NXA_0325 6 A0T02SF 2 x FI10 634 698 509 764 716
1 x NXA_0920 6 A0T02SF 1 x FI13 920 1012 820 1230 1067
1 x NXA_1030 6 A0T02SF 1 x FI13 1030 1133 920 1380 1195
2 x NXA_1030 6 A0T02SF 2 x FI13 2008 2209 1794 2691 2270
3 x NXA_1030 6 A0T02SF 3 x FI13 2987 3286 2668 4002 3405
4 x NXA_1030 6 A0T02SF 4 x FI13 3965 4362 3542 5313 4538
 

 

 

NFE

1 x NXN_0650 6X0T0SSV 1 x FI9 650 715 507 793 708
2 x NXN_0650 6X0T0SSV 2 x FI9 1235 1359 963 1507 1345
3 x NXN_0650 6X0T0SSV 3 x FI9 1853 2038 1445 2260 2018
4 x NXN_0650 6X0T0SSV 4 x FI9 2470 2717 1927 3013 2690
5 x NXN_0650 6X0T0SSV 5 x FI9 3088 3396 2408 3767 3363
6 x NXN_0650 6X0T0SSV 6 x FI9 3705 4076 2890 4520 4036

* In case you need to recalculate the power, please use the following formulas:

Dimensions and weights

Type Enclosure size

FR4

H (mm)

 

292

W (mm)

 

128

D (mm)

 

190

Weight (kg)

 

5

 

 

 

 

 

 

Power module

FR6 519 195 237 16
FR7 591 237 257 29
FR8 758 289 344 48
FI9 1030 239 372 67
FI10 1032 239 552 100
FI12 1032 478 552 204
FI13 1032 708 553 306
FI14* 1032 2*708 553 612
Type Suitability

 

AFE FI9

H (mm)

 

1775

W (mm)

 

291

D (mm)

 

515

Weight (kg) 500 / 690 V

241 / 245 *

 

 

LCL filter

AFE FI10 1775 291 515 263 / 304 *
AFE FI13 1442 494 525 477 / 473 *
AC choke NFE 449 497 249 130

* Weight is different for 500 / 690 V versions, other dimensions are identical for both voltage classes

380-500 VAC Brake chopper modules (BCU)

 

 

Type

Unit Braking current Min. braking resistor (Per resistor) Continuous braking power
Code

 

NXB_0004 5 A2T08SS

Enclosure size

 

 

FR4

I L-cont * [A]

8

540 VDC [Ω]

159.30

675 VDC [Ω]

199.13

540 VDC [kW]

5

675 VDC P [kW]

6

 

 

 

 

 

 

 

 

 

 

 

 

 

BCU

NXB_0009 5 A2T08SS 18 70.80 88.50 11 14
NXB_0012 5 A2T08SS 24 53.10 66.38 15 19
NXB_0016 5 A2T08SS  

 

FR6

32 39.83 49.78 20 25
NXB_0022 5 A2T08SS 44 28.96 36.20 28 35
NXB_0031 5 A2T08SS 62 20.55 25.69 40 49
NXB_0038 5 A2T08SS 76 16.77 20.96 48 61
NXB_0045 5 A2T08SS 90 14.16 17.70 57 72
NXB_0061 5 A2T08SS  

 

FR7

122 10.45 13.06 78 97
NXB_0072 5 A2T08SS 148 8.61 10.76 94 118
NXB_0087 5 A2T08SS 174 7.32 9.16 111 139
NXB_0105 5 A2T08SS 210 6.07 7.59 134 167
NXB_0140 5 A0T08SS FR8 280 4.55 5.69 178 223
NXB_0168 5 A0T08SF  

 

FI9

336 3.79 4.74 214 268
NXB_0205 5 A0T08SF 410 3.11 3.89 261 327
NXB_0261 5 A0T08SF 522 2.44 3.05 333 416
NXB_0300 5 A0T08SF 600 2.12 2.66 382 478
NXB_0385 5 A0T08SF  

FI10

770 1.66 2.07 491 613
NXB_0460 5 A0T08SF 920 1.39 1.73 586 733
NXB_0520 5 A0T08SF 1040 1.23 1.53 663 828
NXB_1150 5 A0T08SF  

FI13

2300 0.55 0.69 1466 1832
NXB_1300 5 A0T08SF 2600 0.49 0.61 1657 2071
NXB_1450 5 A0T08SF 2900 0.44 0.55 1848 2310

525-690 VAC Brake chopper modules (BCU)

 

 

Type

Unit Braking current Min. braking resistor (Per resistor) Continuous braking power
Code

NXB_0004 6 A2T08SS

Enclosure size

 

 

 

 

 

FR6

I L-cont * [A]

8

708 VDC [Ω]

238.36

931 VDC [Ω]

274.65

708 VDC P [kW]

6.7

931 VDC P [kW]

9

 

 

 

 

 

 

 

 

 

 

 

 

BCU

NXB_0005 6 A2T08SS 10 190.69 219.72 8 11
NXB_0007 6 A2T08SS 14 136.21 156.94 12 15
NXB_0010 6 A2T08SS 20 95.34 109.86 17 22
NXB_0013 6 A2T08SS 26 73.34 84.51 22 29
NXB_0018 6 A2T08SS 36 52.97 61.03 30 40
NXB_0022 6 A2T08SS 44 43.34 49.94 37 48
NXB_0027 6 A2T08SS 54 35.31 40.69 45 59
NXB_0034 6 A2T08SS 68 28.04 32.31 57 75
NXB_0041 6 A2T08SS FR7 82 23.25 26.79 69 90
NXB_0052 6 A2T08SS 104 18.34 21.13 87 114
NXB_0062 6 A0T08SS  

FR8

124 15.38 17.72 104 136
NXB_0080 6 A0T08SS 160 11.92 13.73 134 176
NXB_0100 6 A0T08SS 200 9.53 10.99 167 220
NXB_0125 6 A0T08SF  

FI9

250 7.63 8.79 209 275
NXB_0144 6 A0T08SF 288 6.62 7.63 241 316
NXB_0170 6 A0T08SF 340 5.61 6.46 284 374
NXB_0208 6 A0T08SF 416 4.58 5.28 348 457
NXB_0261 6 A0T08SF  

FI10

522 3.65 4.21 436 573
NXB_0325 6 A0T08SF 650 2.93 3.38 543 714
NXB_0385 6 A0T08SF 770 2.48 2.85 643 846
NXB_0416 6 A0T08SF 832 2.29 2.64 695 914
NXB_0920 6 A0T08SF  

FI13

1840 1.04 1.19 1537 2021
NXB_1030 6 A0T08SF 2060 0.93 1.07 1721 2263
NXB_1180 6 A0T08SF 2360 0.81 0.93 1972 2593
Supply connection Input voltage Uin (AC) Front-end modules

Input voltage Uin (DC)

Inverter and brake chopper modules

Output voltage Uout (AC) Inverter

Output voltage Uout (DC) Active front-end module

Output voltage Uout (DC) non-regenerative front-end module

380-500 VAC / 525-690 VAC -10%…+10% (according to EN60204-1)

465…800 VDC / 640…1100 VDC. The voltage ripple of the inverter

supply voltage, formed in rectification of the electric network’s alternating voltage in basic frequency, must be less than 50 V peak-to-peak

3~ 0…Uin / 1.4

1.10 x 1.35 x Uin (Factory default)

1.35 x Uin

Control characteristics Control performance Open loop vector control (5-150% of base speed): speed control 0.5%, dynamic 0.3%sec, torque lin. <2%, torque rise time ~5 ms
  • Closed loop vector control (entire speed range): speed control 0.01%, dynamic 0.2% sec, torque lin. <2%, torque rise time ~2 ms
  • NX_5: 1…16 kHz; Factory default 10 kHz From NX_0072:
  • 1…6 kHz; Factory default 3.6 kHz NX_6: 1…6 kHz; Factory default 1.5 kHz
  • 8…320 Hz
  • 0…3000 sec 0…3000 sec
  • DC brake: 30% of TN (without brake resistor), flux braking
 

Switching frequency

 

Field weakening point

Acceleration time
Deceleration time
Braking
Ambient conditions Ambient operating temperature
  • 10 °C (no frost)…+40 °C: IH
  • 10 °C (no frost)…+40 °C: IL

1.5% derating for each 1 °C above 40 °C Max. ambient temperature +50 °C

Storage temperature –40 °C…+70 °C
Relative humidity 0 to 95% RH, non-condensing, non-corrosive, no dripping water
Air quality:
  • chemical vapours
  • mechanical particles
IEC 721-3-3, unit in operation, class 3C2 IEC 721-3-3, unit in operation, class 3S2
Altitude 100% load capacity (no derating) up to 1000 m 1.5% derating for each 100 m above 1000 m Max. altitudes: NX_5: 3000 m; NX_6: 2000 m
Vibration EN50178/EN60068-2-6 FR4 – FR8: Displacement amplitude 1 mm (peak) at 5…15.8 Hz Max acceleration 1 G at 15.8…150 Hz
FI9 – FI13: Displacement amplitude 0.25 mm (peak) at 5…31 Hz Max acceleration 1 G at 31…150 Hz
Shock

EN50178, EN60068-2-27

UPS Drop Test (for applicable UPS weights)

Storage and shipping: max 15 G, 11 ms (in package)

Cooling capacity required Approximately 2%
Cooling air required FR4 70 m3/h, FR6 425 m3/h, FR7 425 m3/h, FR8 650 m3/h

FI9 1150 m3/h, FI10 1400 m3/h, FI12 2800 m3/h, FI13 4200 m3/h

Unit enclosure class FR8, FI9 – 14 (IP00); FR4 – 7 (IP21)
EMC (at default settings) Immunity Fulfils all EMC immunity requirements, level T
Safety CE, UL, CUL, EN 61800-5-1 (2003), see unit nameplate for more detailed approvals
Functional safety* STO EN/IEC 61800-5-2 Safe Torque Off (STO) SIL2,
EN ISO 13849-1 PL”d” Category 3, EN 62061: SILCL2, IEC 61508: SIL2.
SS1 EN /IEC 61800-5-2 Safe Stop 1 (SS1) SIL2,

EN ISO 13849-1 PL”d” Category 3, EN /IEC62061: SILCL2, IEC 61508: SIL2.

ATEX thermistor input 94/9/EC, CE 0537 Ex 11 (2) GD
Advance safety option STO (+SBC),SS1,SS2, SOS,SLS,SMS,SSM,SSR
Control connections Analogue input voltage 0…+10 V, Ri = 200 kΩ, (–10 V…+10 V joystick control) Resolution 0.1%, accuracy ±1%
Analogue input current 0(4)…20 mA, Ri = 250 Ω differential, resolution 0.1%, accuracy ±1%
Digital inputs 6, positive or negative logic; 18…30 VDC
Auxiliary voltage +24 V, ±15%, max. 250 mA
Output reference voltage +10 V, +3%, max. load 10 mA
Analogue output 0(4)…20 mA; RL max. 500 Ω; resolution 10 bits. Accuracy ±2%.
Digital outputs Open collector output, 50 mA / 48 V
 

Relay outputs

2 programmable change-over relay outputs

Switching capacity: 24 VDC / 8 A, 250 VAC / 8 A, 125 VDC / 0.4 A Min. switching load: 5 V / 10 mA

Thermistor input (OPT-A3) Galvanically isolated, Rtrip = 4.7 kΩ
Protections Overvoltage protection NX_5: 911 VDC; NX_6: 1200 VDC
Undervoltage protection NX_5: 333 VDC; NX_6: 460 VDC
Earth fault protection Yes
Motor phase supervision Trips if any of the output phases is missing
Overcurrent protection Yes
Unit overtemperature protection Yes
Motor overload protection Yes
Motor stall protection Yes
Motor underload protection Yes
Short-circuit protection of +24 V and

+10 V reference voltages

Yes

Standard features and Option boards

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (20)Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (21)

Type code keys

VACON® NX Inverter (INU)

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (22)

VACON® NX Active front-end (AFE)

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (23)

VACON® LCL filters for AFE

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (24)

VACON® NX Non-regenerative front-end (NFE)

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (25)

VACON® NX Brake chopper unit (BCU)

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (26)

DrivePro® Life Cycle services

Delivering a customized service experience!

  • We understand that every application is different. Having the ability to build a customized service package to suit your specific needs is essential.
  • DrivePro® Life Cycle Services is a collection of tailormade products designed around you.
  • Each one engineered to support your business through the different stages of your AC drive’s life cycle.
  • From optimized spare-part packages to condition-monitoring solutions, our products can be customized to help you achieve your business goals.
  • With the help of these products, we add value to your application by ensuring you get the most out of your AC drive.
  • When you deal with us, we also offer you access to training, as well as the application knowledge to help you in planning and preparation. Our experts are at your service.

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus-02

You’re covered
with DrivePro® Life Cycle service products

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (27)DrivePro® Retrofit
Minimize the impact and maximize the benefit
Manage the end of product lifecycle efficiently, with professional help to replace your legacy drives.
The DrivePro® Retrofit service ensures optimal uptime and productivity during the smooth replacement process.

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (28)DrivePro® Spare Parts
Plan ahead with your spare part package
In critical situations, you want no delays. With DrivePro® Spare Parts you always have the right parts on hand, on time. Keep
your drives running at top efficiency, and optimize system performance.

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (29)DrivePro® Extended Warranty
Long-term peace of mind
Get the longest coverage available in the in-dustry, for peace of mind, a strong business case and a stable, reliable budget. You know the annual cost of maintaining your drives, up to six years in advance.

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (30)DrivePro® Exchange
The fast, most cost-efficient alternative to repair
You obtain the fastest, most cost-efficient alternative to repair, when time is critical. You increase uptime, thanks to quick and correct replacement of the drive.

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (31)DrivePro® Upgrade
Maximize your AC drive investment
Use an expert to replace parts or software in a running unit, so your drive is always up-to-date. You receive an on-site evaluation, an upgrade plan and recommendations for future improvements.

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (32)DrivePro® Start-up
Fine-tune your drive for optimal performance today
Save on installation and commissioning time and cost. Get help from professional drives experts during start-up, to optimize drives safety, availability and performance.

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (33)DrivePro® Preventive Maintenance
Take preventive action
You receive a maintenance plan and budget, based on an audit of the installation. Then our experts perform the maintenance tasks for you, according to the defined plan.

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (34)DrivePro® Remote Expert Support
You can rely on us every step of the way

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (35)DrivePro® Remote
Expert Support offers speedy resolution of on-site issues thanks to timely access to accurate information. With the secure connection, our drives experts analyze issues remotely reducing the time and cost involved in unnecessary service visits.

DrivePro® Remote Monitoring
Fast resolution of issues DrivePro® Remote Monitoring offers you a system that provides online information available for monitoring in real time.
It collects all the relevant data and analyzes it so that you can resolve issues before they affect your processes.

To learn which products are available in your region, please reach out to your local Danfoss Drives sales office or visit our website http://drives.danfoss.com/danfoss-drives/local-contacts/

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (36)

Danfoss Drives
Danfoss Drives is a world leader in variable speed control of electric motors. We aim to prove to you that a better tomorrow is driven by drives. It is as simple and as ambitious as that.

We offer you unparalleled competitive edge through quality, application-optimized products targeting your needs – and a comprehensive range of product lifecycle services.
You can rely on us to share your goals. Striving for the best possible performance in your applications is our focus. We achieve this by providing the innovative products and application know-how required to optimize efficiency, enhance usability, and reduce complexity.
From supplying individual drive components to planning and delivering complete drive systems; our experts are ready to support you all the way.

We draw on decades of experience within industries that include:

  • Chemical
  • Cranes and Hoists
  • Food and Beverage
  • HVAC
  • Lifts and Escalators
  • Marine and Offshore
  • Material Handling
  • Mining and Minerals
  • Oil and Gas
  • Packaging
  • Pulp and Paper
  • Refrigeration
  • Water and Wastewater
  • Wind

You will find it easy to do business with us. Online, and locally in more than 50 countries, our experts are never far away, reacting fast when you need them.
Since 1968, we have been pioneers in the drives business. In 2014, Vacon and Danfoss merged, forming one of the largest companies in the industry. Our AC drives can adapt to any motor technology and we supply products in a power range from 0.18 kW to 5.3 MW.

Danfoss-Full-Voltage-Range-Of-Common-DC-Bus- (37)Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter r its products without notice. This also applies to products already on order provided that such alterations being necessary in specifications already agreed.
All trademarks in this material are property of the respe pe are trademarks of Danfoss A/S. All rights reserved.

Documents / Resources

Danfoss Full Voltage Range Of Common DC Bus [pdf] Owner's Manual
Full Voltage Range Of Common DC Bus, Full Voltage, Range Of Common DC Bus, Common DC Bus, DC Bus, Bus

References

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