Akrapovič Optional Heat Shield Installation Instructions

General Information & Safety

Congratulations on purchasing your Akrapovič product. This manual provides essential information for the correct installation and use of the Akrapovič Exhaust System Optional Heat Shield.

Important: This product should only be installed by individuals skilled in motorcycle exhaust system or parts installation. Failure to follow these instructions may result in damage, personal injury, or affect product compliance and warranty.

For questions regarding installation or use, please contact your local Akrapovič partner.

Safety First: Always ride responsibly and obey local traffic rules. Ensure the motorcycle is securely positioned before beginning work.

Disclaimer: Akrapovič and its partners are not liable for damages or injuries resulting from improper installation, use, or maintenance contrary to this manual.

Warranty: Damage caused by improper installation, use, or maintenance is not covered by the Akrapovič warranty. Refer to the enclosed warranty document for details.

Technical specifications are subject to change without notice.

Copyright and Rights Notice

The Akrapovič trademark, logos, and emblems are protected. Any reproduction, manipulation, or use of copyrighted material without explicit written consent from Akrapovič is prohibited. This applies to all content within this manual, including specifications, instructions, and illustrations.

The design of the Akrapovič product is protected under Community Design No. RCD 015036049-0001.

Akrapovič takes copyright infringement seriously. For authenticity concerns, contact local partners or info@akrapovic.com.

Safety and Compliance Warnings

Before Installation: Verify all items listed below:

• This manual is specific to the motorcycle model indicated on the cover. Installation procedures vary by motorcycle type. Ensure this manual and product match your motorcycle.
• Exhaust System Warning: Exhaust systems can become extremely hot. Allow the exhaust and engine to cool down completely before installation or any other work. Do not touch the hot exhaust.
• Ensure the motorcycle is securely positioned to prevent tipping and damage.
• Parts Verification: Check received parts against the parts list on the Akrapovič website (use QR code on front page or search "Schematic View"). If any parts are missing, do not proceed and contact the retailer.
• Always check your motorcycle's ground clearance. Advanced users may adjust spring preload for optimization.
• Serial Number: Each exhaust system muffler has a unique serial number for authenticity, typically found on the inlet pipe. Verify your product is an original Akrapovič. Contact reseller or partners if in doubt.

Illustration: Example of serial number position on an exhaust component.

Noise and Emission Warnings

General Warning: Akrapovič d.d. does not represent that its products comply with air/noise emission or labeling laws of any jurisdiction. Purchasers are responsible for informing themselves and complying with applicable laws where the products will be used.

Compliance guidance can be found on the Akrapovič website. Refer to enclosed certificates for EC and ECE type approvals.

USA Warning: Individual U.S. states and the federal government have laws regulating aftermarket parts. Consult local laws before installing parts that modify or replace original equipment catalysts.

California Warning: California law restricts the use of aftermarket parts that modify original equipment catalysts, unless an Executive Order has been issued or the part is used only on racing vehicles on closed courses.

General Notes & Symbols

Illustrations in this manual are symbolic and may not perfectly match actual components.

Symbols Used:

• [Tools Icon] Tools and Protective Equipment Required
• [Lubrication Icon] Lubrication
• ? [Tip Icon] Installation Tip
• [Torque Wrench Icon] Tightening Torque
• [Hand Icon] Hand Tighten
• ⚠️ [Exclamation Mark Icon] Caution or Important

Product Specifics:

• Use Bolt Sealant: Apply 3-4 drops to cleaned, degreased threads before tightening. ⚠️ Warning: Avoid contact with skin, eyes, mucous membranes. Do not inhale fumes. Keep out of reach of children.
• Use Anti-Seize Lead-Free Copper Paste (black tube): Provides protection against seizing, corrosion, and rust on threaded parts. Also protects against vibration and impact. ⚠️ Warning: Avoid eye contact. Keep out of reach of children.
• Use Anti-Seizing Grease (white tube): Prevents seizing and corrosion between titanium components. ⚠️ Warning: Avoid eye contact. Keep out of reach of children.

Tools & Equipment

The following tools are recommended for installation:

• Mechanic gloves
• Torx 25 wrench

Illustration: Image showing mechanic gloves and a Torx 25 wrench.

Parts List

The packaging should contain:

• Akrapovič product
• Homologation certificate/compliance documents (if applicable)
• Warranty card
• Fitting material
• Installation Manual

A detailed parts list, including a schematic view, is available on the Akrapovič website.

Removal of Stock Exhaust System or Other Stock Motorcycle Parts

The procedure for removing original parts varies by motorcycle model. Consult the motorcycle manufacturer's workshop manual for specific instructions.

Akrapovič is not liable for issues arising from the removal or reinstallation of stock parts. Keep stock parts if they may be legally required for certain road conditions.

Installation Steps

Step 1: Removal of the Stock Heat Shield

1. Position the motorcycle on its side stand or a central racing stand on a solid, flat surface.

2. Unscrew the marked bolts and carefully remove the stock heat shield from the muffler.

⚠️ CAUTION: Be careful not to injure yourself or damage any part of the motorcycle during this procedure!

Illustration (F 01): Image showing the stock heat shield on the muffler with arrows pointing to the bolts to be removed.

Step 2: Installation of the Carbon Fibre Heat Shield

1. Assemble the bolts and heat-resistant washers from the Akrapovič installation kit onto the heat shield, as shown in figures F 02, F 03, and F 04.

❗ IMPORTANT: Heat-resistant washers must be placed between the carbon-fiber shield and its brackets, and between the bolt heads and the heat shield.

? INSTALLATION TIP: Screw the heat-resistant washers onto the bolts; do not try to push them on!

Illustration (F 02): Image of the carbon fiber heat shield and installation kit components (bolts, washers).

Illustration (F 03, F 04): Close-up views of the carbon fiber heat shield and its mounting points.

Step 3: Mounting the Heat Shield

1. Install the carbon fiber heat shield onto the exhaust system. Use the metal washers on the marked positions and another bolt from the Akrapovič installation kit, as shown.

Illustration (F 05): Diagram showing the heat shield being fitted, with labels "METAL WASHER!" indicating correct placement.

2. Tighten the bolts to the specified torque values (see figures F 06 and F 07).

⚠️ CAUTION: Be careful not to injure yourself or damage any part of the heat shield during this procedure!

❗ IMPORTANT: Ensure the metal washers are correctly positioned.

Illustration (F 06, F 07): Images showing the installed heat shield on the motorcycle, with torque specifications indicated: 4.9 Nm / 3.6 ftlb.

Final Installation & Cleaning

1. If any component has a DMC code sticker, remove the sticker and any glue residue before first use.

2. After installation, clean any grease spots from all Akrapovič product surfaces. This prevents spots from burning on. Do not use aggressive chemical cleaners, as they can damage surfaces or stickers.

• Titanium surfaces: Use a soft cloth sprayed with a multi-purpose spray lubricant (e.g., WD-40®), then wipe with a soft dry cloth.
• Carbon-fiber surfaces: Use a soft dry cloth sprayed with an all-purpose foam cleaner, then wipe with a soft dry cloth.
• Painted surfaces: Use a soft cloth sprayed with an all-purpose foam cleaner, then wipe with a soft dry cloth.
• Chrome plated surfaces: Use a soft cloth sprayed with an all-purpose foam cleaner, then wipe with a soft dry cloth.
• Stainless steel surfaces: Use a soft cloth sprayed with a contact cleaner, then wipe with a soft dry cloth.

*WD-40® is a trademark of the WD-40 Company.

3. Ensure all nuts and bolts are sufficiently tightened. If the Akrapovič product contacts the cowling or other parts, adjust the product or contact your authorized dealer.

4. Reinstall any removed stock parts (cowlings, radiator, etc.). Consult the vehicle manufacturer's workshop manual for correct procedures and torques.

Maintenance of the Akrapovič Product

• ❗ IMPORTANT: Periodically check that all bolts and springs are sufficiently tightened. If the product contacts other parts, adjust it or contact your dealer.
• ⚠️ CAUTION: After running the engine for 30 minutes, retighten the bolts of the Akrapovič carbon-fiber heat shield.
• ❗ IMPORTANT: White smoke from the muffler during the first 100 km after replacement is normal.
• ❗ IMPORTANT: Changes in exhaust system color due to high temperatures are normal.
• ⚠️ CAUTION: Never stand behind the muffler.
• ❗ IMPORTANT: Do not use automotive wheel cleaners or cleaning products with acidic additives.
• ❗ IMPORTANT: Use caution when using power/pressure washers on painted/lacquered surfaces to avoid damage.
• ❗ IMPORTANT: Akrapovič products are designed for specific vehicles. Ensure end-of-life products are disassembled and components scrapped responsibly according to local laws. Akrapovič is not responsible for the scrapping process or related information.

❗ IMPORTANT: In case of gasoline contamination, immediately wipe painted/lacquered surfaces with a soft, absorbent cloth.