Akrapovič Exhaust System Slip-On Installation Instructions

Congratulations and Disclaimer

Congratulations on purchasing the Akrapovič product. The Akrapovič product is made by Akrapovič d.d., Malo Hudo 8a, 1295 Ivančna Gorica, Slovenia (“Akrapovič”).

Please read this entire installation manual carefully prior to installing and using the Akrapovič product.

Akrapovič product should only be installed by persons skilled in motorcycle exhaust system or other motorcycle parts installation and performance. The instructions provided in this manual should be followed to ensure proper installation and safe use of the Akrapovič product. Akrapovič and/or its partners shall not be held liable for any damage or personal injury (including direct, indirect, or consequential damage) sustained as a result of improper installation of the Akrapovič product or its use and maintenance contrary to the instructions and warnings contained herein.

If you have any questions regarding the installation and/or proper use of the Akrapovič product or this manual, please contact your local Akrapovič partner.

For more information on the Akrapovič product, see the official Akrapovič website at: http://www.akrapovic.com

General Information

Your safety is our number one priority. Please ride your motorcycle responsibly, safely and always obey local traffic rules.

All statements made with regard to the product's compliance are made in respect of the product "as is". Any modifications of the Akrapovič product or its improper installation, use or maintenance that is not in accordance with this Installation manual, may result in severe damage to the product and/or motorcycle, as well as personal injury, and may affect the product's compliance with the legal requirements, such as product's air and/or noise emissions (as an example, the motorcycle may not be suitable for use on public roads any longer), as well as warranty coverage.

The product may only be used in accordance with relevant laws and regulations, including state and federal, where applicable.

Damage caused by improper installation, use and maintenance of the Akrapovič product is not covered by the Akrapovič warranty. Please refer to the enclosed warranty with regard to the terms of our warranty.

Technical specifications of Akrapovič products are subject to change without notice.

Copyright and Other Rights Notice

The Akrapovič trademark, including corporate logos and emblems, are subject to copyright as well as trademark rights of Akrapovič, its licensors, or third persons authorizing Akrapovič to use them.

Any reproduction, technical or other manipulation, translation, or other use of the copyright and/or trademark rights contained herein is prohibited without the explicit prior written consent of Akrapovič. The same especially applies to the entire contents of this manual and/or any of its parts, including but not limited to technical specifications, instructions, graphs, photographs, and so on included in this manual.

The shape of the Akrapovič product is protected under a registered Community Design No. RCD 004423655-0001.

Akrapovič takes all copyright and other rights infringement cases under serious consideration. If you have any reason to believe that your product is not an original Akrapovič product, please contact our local partners or Akrapovič at info@akrapovic.com.

Safety and Compliance Warnings

Please read carefully before removing stock parts and beginning installation:

• This manual is specific to the motorcycle indicated on the cover page. Installation procedures vary depending on the motorcycle type. Verify that the Akrapovič product and this manual correspond to your motorcycle.
• For Exhaust System Only: The exhaust system can get extremely hot. Ensure it is completely cool before touching. Allow the exhaust and engine to cool down before beginning installation or any other work.
• Ensure the motorcycle is securely positioned to prevent tipping over and damage.
• Check the received parts against the parts list available on the Akrapovič website (use QR code on front page or search "Schematic View"). Ensure all necessary parts are present. If any parts are missing, do not proceed and contact the retailer.
• Always check your motorcycle's ground clearance. For advanced users, check motorcycle spring preload settings to optimize clearance.
• For Exhaust System Only: Each muffler has a unique serial number on the inlet pipe. Verify your exhaust system is an original Akrapovič product. Contact your reseller or Akrapovič partners if you have doubts. This manual, certificates, and warranty apply to original products only.

Examples of Serial Number Position: [Textual description of the image showing the serial number location on the exhaust muffler.]

Noise and Emission Warnings

General Warning

Akrapovič d.d. and its subsidiaries make no representation that products comply with air and/or noise emissions laws or labeling laws of any jurisdiction. Purchasers are responsible for informing themselves of and complying with applicable laws.

For legal compliance guidance, visit the product-related part of the Akrapovič website. For EC and ECE type approvals, refer to the enclosed certificate.

USA Warning

Various U.S. states and the U.S. federal government have laws regulating aftermarket parts that modify or replace original equipment catalysts. Consult appropriate laws in your area before installation to ensure compliance. Akrapovič and its subsidiaries or sellers do not represent that their parts comply with such laws.

California Warning

California law prohibits the use of aftermarket parts that modify or replace original equipment catalysts unless an Executive Order has been issued by the California Air Resources Board or the part is exempted for racing vehicles on closed courses. Purchasers are responsible for informing themselves of and complying with applicable California laws.

General Note and Symbols

Photographs and illustrations are symbolic and intended to help represent installation steps and provide an overview. Actual component parts may not entirely correspond to the illustrations.

Symbols

• [tools] Tools and Protective Equipment Required
• [lubrication] Lubrication
• [torque] Tightening Torque
• [hand-tighten] Hand Tighten
• [tip] Installation Tip
• [caution] Caution or Important

Use Bolt Sealant: Apply 3 to 4 small drops of bolt sealant onto cleaned and degreased threads before tightening bolts. WARNING! Avoid contact with skin, eyes, and mucous membranes. Do not inhale fumes. Keep out of reach of children.

Use Anti-Seize Lead-Free Copper Paste (black tube): Provides trouble-free and long-lasting protection against seizing, corrosion, and rusting of bolts, threaded ends, nuts, and joints. Also protects against vibration, wear, and impact. WARNING! Avoid eye contact. Keep out of reach of children.

Use Anti-Seizing Grease (white tube): Prevents seizing, corrosion, and excessive wear between titanium components. WARNING! Avoid eye contact. Keep out of reach of children.

Tools & Equipment

• Mechanic gloves
• Spring puller
• Torx 25 wrench
• T-handle 4 mm hexagon wrench
• T-handle 6 mm hexagon wrench

Parts List

The packaging box should contain one or more of the following items:

• Akrapovič product
• Homologation certificate/compliance documents (if applicable)
• Warranty
• Fitting material
• Installation Manual

Detailed list of parts can be found on the Akrapovič website (use QR code on front page or look for "Schematic View" on the respective product page).

Removal of Stock Exhaust System or Other Stock Motorcycle Parts

The process of uninstalling the original exhaust system or other motorcycle parts may vary depending on the existing system. Please follow the motorcycle manufacturer's workshop manual for uninstalling the original exhaust system or other motorcycle parts.

If you decide otherwise, any information provided herein should be considered general information for convenience only. Akrapovič shall not assume any liability or responsibility regarding uninstalling your existing exhaust system or other parts, warranty coverage of such parts, or their further fitness for use.

In case your Akrapovič exhaust system or other motorcycle parts may not be used on certain roads or under certain conditions, please keep the stock (or other) exhaust system or other stock parts that you can use in such circumstances legally.

Removal of Stock Exhaust System

Step 1: Position Motorcycle

Put the motorcycle on a central racing stand. Ensure the surface is solid and flat.

Step 2: Remove Side Plastic Panels

Unscrew the marked bolts on both sides of the motorcycle and remove the side plastic panels (See Figure F 01, F 02, F 03).

[caution] Be careful not to injure yourself or damage any part of the motorcycle during this procedure!

Figure F 01: [Textual description of the image showing the motorcycle from the side, highlighting the area for panel removal.]

Figure F 02: [Textual description of the image showing a closer view of the side panel and bolts.]

Figure F 03: [Textual description of the image showing a bolt being accessed for panel removal.]

Step 3: Unhook Springs

Carefully unhook the marked springs (See Figure F 04).

[important] Make sure not to damage the exhaust or any other part of the motorcycle during this process!

Figure F 04: [Textual description of the image showing the exhaust springs being unhooked.]

Step 4: Remove Mufflers

Unscrew marked bolts on both sides of the motorcycle and remove the mufflers (See Figure F 05).

[caution] Be careful not to injure yourself or damage any part of the motorcycle during this procedure!

Figure F 05: [Textual description of the image showing the motorcycle with mufflers being removed.]

Step 5: Remove Heat Shields

Carefully unscrew marked bolts on both mufflers and remove the heat shields (See Figure F 06).

[caution] Be careful not to injure yourself or damage any part of the muffler during this procedure!

Figure F 06: [Textual description of the image showing heat shields being removed from the mufflers.]

Step 6: Remove Bushes and Grommets

Carefully remove the bushes and rubber grommets from the mufflers brackets (See Figure F 07).

[important] Make sure not to damage the mufflers during this process!

Figure F 07: [Textual description of the image showing bushes and grommets being removed from muffler brackets.]

Installation of the Akrapovič Exhaust System

Step 1: Assemble Grommets and Bushes

Assemble the stock grommets and bushes into the Akrapovič mufflers brackets, as shown (See Figure F 08).

[caution] Be careful not to injure yourself or damage any part of the mufflers during this procedure!

Figure F 08: [Textual description of the image showing stock grommets and bushes being fitted into Akrapovič brackets, with an inset showing the components.]

Step 2: Install Heat Shields

Install the stock heat shields onto the mufflers. Replace the stock bolts with bolts from the Akrapovič installation kit, as shown. Tighten the bolts to the specified torque (See Figure F 09, F 10).

[caution] Be careful not to injure yourself or damage any part of the mufflers during this procedure!

Figure F 09: [Textual description of the image showing heat shields being attached to mufflers with Akrapovič bolts.]

Figure F 10: [Textual description of the image showing torque specifications (4.9 Nm / 3.6 ftlb) for the heat shield bolts.]

Step 3: Install Mufflers and Attach Springs

Install the mufflers into the header's outlets and attach the springs (See Figure F 11, F 12).

[important] Make sure that springs pull the mufflers all the way into the header. Use a rubber mallet if necessary to tap the connection into place!

Figure F 11: [Textual description of the image showing the Akrapovič muffler system installed on the motorcycle, connected to the header pipes.]

Figure F 12: [Textual description of the image showing the springs connecting the muffler to the exhaust header.]

Step 4: Align and Tighten Muffler Bracket

Align the mufflers in respect to the motorcycle and tighten the muffler's bracket (using stock bolts and washers) to the specified torque (See Figure F 13).

[important] Be careful not to damage the exhaust or any other part of the motorcycle during this process!

Figure F 13: [Textual description of the image showing the muffler bracket being tightened to 22 Nm / 16 ftlb.]

Step 5: Reinstall Plastic Parts

Reinstall all dismounted plastic parts in the reverse order from which they were removed. Consult the vehicle manufacturer's manual for correct tightening torques.

[important] Make sure not to damage any part of the motorcycle during this procedure!

Final Installation

1. If any component has a DMC code sticker, remove the sticker and glue residue before first use.

2. Clean grease spots off all Akrapovič product surfaces after installation. Cleaning prevents spots from burning onto the surface. Do not use aggressive chemical cleaners, as they can damage the surface or stickers.

• Titanium surfaces (muffler outer sleeve, pipes): Use a soft cloth sprayed with a multi-purpose spray lubricant (e.g., WD-40®), then wipe with a soft dry cloth.
• Carbon-fiber surfaces (outlet cap, muffler outer sleeve, bracket): Use a soft dry cloth sprayed with an all-purpose foam cleaner, then wipe with a soft dry cloth.
• Painted surfaces (outlet cap, muffler outer sleeve, bracket): Use a soft cloth sprayed with an all-purpose foam cleaner, then wipe with a soft dry cloth.
• Chrome plated surfaces (outlet cap, muffler outer sleeve): Use a soft cloth sprayed with an all-purpose foam cleaner, then wipe with a soft dry cloth.
• Stainless steel surfaces (muffler outer sleeve, pipes): Use a soft cloth sprayed with a contact cleaner, then wipe with a soft dry cloth.

*WD-40® is a trademark of the WD-40 Company.

3. Ensure all nuts and bolts are sufficiently tightened. If the Akrapovič product touches the cowling or other parts, readjust the product or contact your authorized dealer.

4. Reinstall all dismounted or partially removed stock parts (cowlings, radiator, etc.). Check the vehicle manufacturer's workshop manual for correct procedures and tightening torques.

Maintenance of the Akrapovič Product

[important] Periodically check that all bolts and springs are sufficiently tightened. If the product touches the cowling or other parts, readjust the product or contact your authorized dealer.

[caution] After running the engine for 30 minutes, retighten the bolts of the Akrapovič carbon-fiber heat shield.

[important] It is normal for white smoke to come out of the muffler during the first 100 km after replacement.

[important] A change in the color of the exhaust system due to high temperatures is normal.

[caution] Do not stand behind the muffler at any time.

[important] Do not use automotive wheel cleaners or any cleaning products containing acidic additives to clean Akrapovič products.

[important] Use high caution when using a power/pressure washer for cleaning painted/lacquered surfaces of Akrapovič products to avoid paint/lacquer damage.

[important] All Akrapovič products are developed and designed for specific vehicles for their entire expected lifetime. Ensure that end-of-life Akrapovič products are disassembled into components shown in the product's schematic diagram available on the Akrapovič website, and each component is scrapped responsibly and according to applicable local laws and regulations. Akrapovič does not assume any obligation or responsibility with respect to the scrapping process or providing information related thereto.

[important] In case of contamination with gasoline, all painted/lacquered surfaces of the Akrapovič components must be wiped with a soft, absorbent cloth immediately!

Troubleshooting