Akrapovič Slip-On Exhaust System Installation Instructions

Introduction

Congratulations on purchasing your Akrapovič product. This product is manufactured by Akrapovič d.d., located in Slovenia.

Please read this entire installation manual carefully before installing and using the Akrapovič product. Installation should only be performed by individuals skilled in motorcycle exhaust system or parts installation. Following these instructions ensures proper installation and safe use. Akrapovič and its partners are not liable for any damage or injury resulting from improper installation, use, or maintenance contrary to the instructions.

For any questions regarding installation or proper use, please contact your local Akrapovič partner. More information is available on the official Akrapovič website: www.akrapovic.com.

General Information

Safety First: Ride your motorcycle responsibly, safely, and obey all local traffic rules.

Product compliance statements are made on an "as is" basis. Modifications or improper installation/use not in accordance with this manual may lead to severe damage, personal injury, and affect compliance with legal requirements (e.g., emissions) and warranty coverage.

The product must be used in accordance with all applicable laws and regulations.

Damage caused by improper installation, use, or maintenance is not covered by the Akrapovič warranty. Refer to the enclosed warranty document for details.

Technical specifications are subject to change without notice.

Copyright and Other Rights Notice

The Akrapovič trademark, logos, and emblems are protected by copyright and trademark rights. Reproduction, manipulation, translation, or other use of these rights without explicit written consent from Akrapovič is prohibited. This applies to the entire manual, including technical specifications, instructions, graphs, and photographs.

The shape of Akrapovič products is protected under Community Design No. RCD 009061724-0001.

Akrapovič takes infringement cases seriously. If you suspect a product is not original, contact local partners or info@akrapovic.com.

Safety and Compliance Warnings

Before starting installation, verify all items listed below:

• This manual is specific to the motorcycle model indicated on the cover. Installation procedures vary by motorcycle type. Ensure this manual corresponds to your motorcycle.
• [Caution] Exhaust systems can become extremely hot. Do not touch until completely cool. Allow the exhaust and engine to cool down before starting any work.
• Ensure the motorcycle is securely positioned to prevent tipping and damage.
• Check received parts against the parts list on the Akrapovič website (use QR code on front page or search "Schematic View"). If any parts are missing, do not proceed and contact the retailer.
• Always check your motorcycle's ground clearance. Advanced users may adjust spring preload for optimization.
• Each Akrapovič exhaust system muffler has a unique serial number on the inlet pipe for authenticity verification. Ensure your system is an original Akrapovič product. Contact your reseller or Akrapovič partners if in doubt. This manual and warranty apply only to original products.

Diagram Description: An illustration shows the typical position of the serial number on a muffler's inlet pipe.

Noise and Emission Warnings

General Warning: Akrapovič d.d. and its subsidiaries do not represent that their products comply with air/noise emission or labeling laws of any jurisdiction. Purchasers are responsible for informing themselves and complying with applicable laws.

Guidance on compliance can be found on the Akrapovič website. Refer to the enclosed certificate for EC and ECE type approvals.

USA Warning: U.S. states and the federal government have laws regulating aftermarket parts that modify or replace original equipment catalysts. Consult local laws before installation. Akrapovič does not represent that its parts comply with these laws.

California Warning: California law prohibits aftermarket parts that modify or replace original catalysts unless an Executive Order from the California Air Resources Board is issued, or the part is used only on racing vehicles on closed courses. Purchasers are responsible for informing themselves and complying with California laws.

General Note & Symbols

Illustrations in this manual are symbolic and intended to aid in understanding installation steps. Actual components may differ slightly.

Symbols Used:

• [Tool]: Tools and Protective Equipment Required
• [Lubrication]: Lubrication
• [Tightening Torque]: Tightening Torque
• [Hand Tighten]: Hand Tighten
• [Installation Tip]: Installation Tip
• [Caution or Important]: Caution or Important

Product Handling:

• Use Bolt Sealant: Apply 3-4 small drops of bolt sealant to cleaned, degreased threads before tightening bolts. [Warning] Avoid contact with skin, eyes, and mucous membranes. Do not inhale fumes. Keep out of reach of children.
• Use Anti-Seize Lead-Free Copper Paste (black tube): Provides protection against seizing, corrosion, and rusting of bolts, nuts, and joints. Also protects against vibration and wear. [Warning] Avoid eye contact. Keep out of reach of children.
• Use Anti-Seizing Grease (white tube): Prevents seizing, corrosion, and wear between titanium components. [Warning] Avoid eye contact. Keep out of reach of children.

Tools & Equipment

• Mechanic gloves
• Torx 40 wrench
• Torx 45 wrench
• T-handle swivelling 13 mm wrench

Parts List

The packaging box should contain one or more of the following items:

• Akrapovič product
• Homologation certificate/compliance documents (if applicable)
• Warranty
• Fitting material
• Installation Manual

A detailed list of parts is available on the Akrapovič website via the QR code on the front page or by searching for "Schematic View".

Removal of Stock Exhaust System

The process for uninstalling the original exhaust system or other motorcycle parts may vary. Consult the motorcycle manufacturer's workshop manual.

Akrapovič is not liable for issues arising from uninstalling stock parts or for the warranty coverage of those parts.

If your Akrapovič system may not be legally used under certain conditions, keep the original stock parts.

Step-by-Step Removal:

1. Place the motorcycle on a central racing stand on a solid, flat surface.
2. Loosen the marked clamp, unscrew the marked bolt, and remove the stock muffler. [Caution] Be careful not to injure yourself or damage the motorcycle during this procedure.

Diagram Description (F 01): An illustration shows the rear of a motorcycle with the stock muffler. Arrows indicate a clamp and bolt to be loosened for removal.

Installation of the Akrapovič Exhaust System

1. Assemble the clamp from the Akrapovič installation kit onto the muffler's inlet, as shown. [Important] Hand tighten the clamp only. [Important] Ensure not to damage the exhaust system during this process.

Diagram Description (F 02): An illustration shows the Akrapovič muffler inlet with a clamp being assembled.

2. Carefully slide the muffler onto the stock outlet pipe. Align the muffler with respect to the motorcycle and tighten the muffler's bracket to the specified torque using stock fitting material. [Important] Ensure not to damage the exhaust or any other part of the motorcycle during this process.

Diagram Description (F 03): An illustration shows the Akrapovič muffler being attached to the motorcycle's outlet pipe. A torque specification of 22 Nm (16 ftlb) is indicated for the bracket.

3. Tighten the clamp to the specified torque. [Important] Ensure not to damage the exhaust or any other part of the motorcycle during this process.

Diagram Description (F 04): An illustration shows the clamp being tightened to a specified torque of 14 Nm (10 ftlb).

Final Installation

1. If any component has a DMC code sticker, remove the sticker and any glue residue before first use.
2. Clean any grease spots off all Akrapovič product surfaces after installation. This prevents spots from burning on. Do not use aggressive chemical cleaners, as they can damage surfaces or stickers.
   • Titanium surfaces: Use a soft cloth sprayed with a multi-purpose spray lubricant (e.g., WD-40®), then wipe with a soft dry cloth.
   • Carbon-fiber surfaces: Use a soft dry cloth sprayed with all-purpose foam cleaner, then wipe with a soft dry cloth.
   • Painted surfaces: Use a soft cloth sprayed with all-purpose foam cleaner, then wipe with a soft dry cloth.
   • Chrome plated surfaces: Use a soft cloth sprayed with all-purpose foam cleaner, then wipe with a soft dry cloth.
   • Stainless steel surfaces: Use a soft cloth sprayed with a contact cleaner, then wipe with a soft dry cloth.
3. Ensure all nuts and bolts are sufficiently tightened. If the Akrapovič product touches the cowling or other parts, readjust the product or contact your authorized dealer.
4. Reinstall any dismounted or partially removed stock parts (cowlings, radiator, etc.). Refer to the vehicle manufacturer's workshop manual for correct procedures and tightening torques.

Maintenance of the Akrapovič Product

• [Important] Periodically check that all bolts and springs are sufficiently tightened. If the product contacts the cowling or other parts, readjust or contact your authorized dealer.
• [Caution] After running the engine for 30 minutes, retighten the bolts of the Akrapovič carbon-fiber heat shield.
• [Important] White smoke from the muffler during the first 100 km after replacement is normal.
• [Important] Changes in exhaust system color due to high temperatures are normal.
• [Caution] Never stand behind the muffler.
• [Important] Do not use automotive wheel cleaners or cleaning products containing acidic additives.
• [Important] Use caution when using power/pressure washers on painted/lacquered surfaces to avoid damage.
• Akrapovič products are designed for specific vehicles and their expected lifetime. Ensure end-of-life products are disassembled and components scrapped responsibly according to local laws and regulations. Akrapovič assumes no responsibility for the scrapping process.

Troubleshooting