COSTWAY
ASSEMBLY INSTRUCTIONS
MODEL HW54474
Executive Desk with Hutch
ASSEMBLY OVERVIEW
The desk has a maximum weight capacity of 132 lbs for the desktop, 22 lbs for the hutch, and 20 lbs for the drawers.
An exploded view showing all the main components of the desk and hutch, including desktop, side panels, back panels, drawer components, and hutch shelves.PARTS LIST 1 OF 3
The part number can be found on the side of the part, either stamped or on a sticker. Items are not shown to scale.
# | DESCRIPTION | QTY. |
---|---|---|
1 | Left Corner Board, Front | 1 |
2 | Left Board | 1 |
3 | Left Corner Board, Back | 1 |
4 | Trim Board | 2 |
5 | Right Corner Board, Front | 1 |
6 | Right Board | 1 |
7 | Right Corner Board, Back | 1 |
8 | Back Board | 1 |
9 | Center Board | 1 |
10 | Support Board | 1 |
PARTS LIST 2 OF 3
The part number can be found on the side of the part, either stamped or on a sticker. Items are not shown to scale.
# | DESCRIPTION | QTY. |
---|---|---|
11 | Desktop | 1 |
12 | Hutch Back | 1 |
13 | Hutch Shelf | 1 |
14 | Hutch Left Board | 1 |
15 | Hutch Right Board | 1 |
16 | Hutch Middle Board | 2 |
17 | Medium Drawer, Front Board | 1 |
18 | Drawer Left Board | 3 |
19 | Drawer Right Board | 3 |
20 | Medium Drawer, Back Board | 1 |
PARTS LIST 3 OF 3
The part number can be found on the side of the part, either stamped or on a sticker. Items are not shown to scale.
# | DESCRIPTION | QTY. |
---|---|---|
21 | Drawer Bottom A | 1 |
22 | Small Drawer, Front Board | 2 |
23 | Small Drawer, Back Board | 2 |
24 | Drawer Bottom B | 3 |
25 | Large Drawer, Front Board | 1 |
26 | Large Drawer, Left Board | 1 |
27 | Large Drawer, Right Board | 1 |
28 | Drawer Left Board | 1 |
30 | Outer Drawer Rollers | 4 sets of 4 |
31 | Inner Drawer Rollers | 4 sets of 4 |
32 | File Holder | 2 |
HARDWARE LIST
Extra hardware included for your convenience. Items are not shown to scale.
PART | DESCRIPTION | QTY. |
---|---|---|
A | Bolt | 56 |
B1 | Large Cam | 32 |
B2 | Small Cam | 24 |
C | Dowel | 20 |
D | M4 x 14MM | 32 |
E | M5 x 40MM | 16 |
F1 | M4 x 22MM | 6 |
F2 | M4 x 18MM | 1 |
G | Nut | 6 |
H | Small Handle | 1 |
I | Large Handle | 3 |
J | Plastic Grommet | 1 |
K | Sticker | 24 |
⚠️ CAUTION
- READ THE INSTRUCTION MANUAL BEFORE ASSEMBLING.
- REMOVE ALL PIECES BEFORE BEGINNING INSTALLATION.
- OPEN THE HARDWARE AS NEEDED.
- ASSEMBLE IN AN AREA WITH PLENTY OF SPACE.
- READ EACH STEP BEFORE BEGINNING CONSTRUCTION.
- NEVER FORCE THE SCREWS OR FITTINGS.
- KEEP THIS MANUAL FOR FUTURE REFERENCE.
- TIGHTEN ALL THE SCREWS EVERY 6 MONTHS.
- HAVE A SCREWDRIVER BEFORE YOU BEGIN ASSEMBLING (NOT INCLUDED).
- DO NOT USE A POWER DRILL.
CLEANING AND CARE
- CLEAN SURFACES WITH A DRY OR DAMP CLOTH.
- DO NOT USE ABRASIVE CLEANERS.
IF YOU ARE MISSING ANY OF THESE PARTS, OR IF YOU HAVE A DAMAGED PART, PLEASE VISIT WWW.COMFORTPRODUCTS.NET/SUPPORT REFERENCE THE MODEL # ON THE FRONT OF THIS MANUAL. SIMPLY COMPLETE THE INFORMATION, INCLUDING THE PART YOU NEED. THE PART WILL NORMALLY BE SHIPPED WITHIN 48 HOURS.
ASSEMBLY INSTRUCTIONS
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STEP 1
Insert twenty Dowels (C) into the boards shown below.
Diagram shows boards labeled 1, 3, 7, 5. Dowels (C) are depicted being inserted into pre-drilled holes on these boards. Parts labeled 4 and 16 are also shown nearby, indicating where dowels might connect. -
STEP 2
Attach a Left Outer Roller (30) to the Left Board (2) with two Screws (D). Attach two Right Outer Rollers (30) to the Right Board (6) with four Screws (D). Attach two Left Outer Rollers (30) to one side of the Center Board (9) and one Right Outer Roller (30) to the other side with six Screws (D). Refer to the drawings for which holes in the rollers to use.
Diagram illustrates the attachment of Outer Drawer Rollers (30) to Left Board (2), Right Board (6), and Center Board (9) using Screws (D). Specific hole alignment on the rollers is indicated. -
STEP 3
Fix eighteen Bolts (A) to the Boards shown below.
Diagram shows several boards, including parts of the desk frame, with Bolts (A) being screwed into designated holes. -
STEP 4
Insert twelve Large Cams (B1) into the Left (2) and Right (6) Boards. Make sure the arrows are pointing toward the holes where the bolts go in. Attach the Left Corner Boards, Front (1) and Back (3) to the Left Board (2) and one Trim Board (4) by inserting the Bolts (A) and turning the Cams (B1) clockwise half a turn to lock into place. At the same time, insert the dowels (C) of the Trim Board (4) into the holes of the Front and Back Boards. Attach the Right Corner Boards, Front (5) and Back (7) to the Right Board (6) and the other Trim Board (4) in the same way.
Diagram illustrates the assembly of the left and right side panels. It shows inserting Large Cams (B1) into boards 2 and 6. Then, it depicts attaching Left Corner Boards (1, 3) and Trim Board (4) to Left Board (2) using Bolts (A) and Cams (B1). Dowels (C) from Trim Board (4) are shown connecting to boards 1 and 3. The process is repeated for the right side with boards 5, 7, 6, and 4. A caution symbol ⚠️ is shown next to a cam, advising not to overtighten. A note indicates to place Part 4 on the opposite side. -
STEP 5
Fix two Bolts (A) to the Back Board (8). Insert two Large Cams (B1) into the Center Board (9), making sure the arrows are pointing toward the holes for the Bolts. Attach the Center Board to the Back Board by inserting the Bolts and tightening the Cams clockwise half a turn. Fix two Bolts (A) to the Center Board (9). Insert two Large Cams (B1) into the Support Board (10). Attach the Support Board to the Center Board.
Diagram shows the Back Board (8) and Center Board (9) being joined using Bolts (A) and Large Cams (B1). It also shows the Support Board (10) being attached to the Center Board (9) using Bolts (A) and Large Cams (B1). A caution symbol ⚠️ is shown next to a cam. -
STEP 6
Insert four Large Cams (B1) into the Back Board (8) and two more Large Cams into the Support Board (10). Attach the Left Board (2) to the Back Board (8) and attach the Right Board (6) to the Back Board (8) and the Support Board (10) by inserting the Bolts (A) and tightening the Cams (B1).
Diagram shows the Left Board (2) and Right Board (6) being attached to the assembled back and support structure (parts 8, 9, 10) using Bolts (A) and Large Cams (B1). -
STEP 7
Fix ten Bolts (A) to the underside of the Desktop (11).
Diagram shows the underside of the Desktop (11) with ten Bolts (A) being screwed into place. -
STEP 8
Insert ten Large Cams (B1) into the Left (2), Back (8), Center (9), and Right (6) Boards as shown. Align the Bolts in the Desktop (11) with the holes and the Dowels in the lower part of the desk. Lower the Desktop making sure all Bolts and Dowels are fully inserted and then tighten the Cams.
Diagram shows the main desk frame assembled. The Desktop (11) is shown being lowered onto the frame, aligning Bolts (A) from the desktop with holes and dowels in the frame components (2, 8, 9, 6). Large Cams (B1) are shown being tightened to secure the desktop. A caution symbol ⚠️ is shown next to a cam. -
STEP 9
Fix one Bolt (A) to the center of the Hutch Back (12). Insert the Grommet (J) into the round hole.
Diagram shows the Hutch Back (12) with a Bolt (A) being inserted through a hole and a Grommet (J) being placed into another hole. -
STEP 10
Insert a Small Cam (B2) into the Hutch Shelf (13). Attach the Hutch Back (12) to the Hutch Shelf by inserting the Bolt (A) and tightening the Cam (B2). Attach the two Hutch Center Boards (16) to the underside of the Shelf (13) by aligning the Dowels with the holes and pressing the boards together until tight.
Diagram shows the Hutch Shelf (13) with a Small Cam (B2) inserted. The Hutch Back (12) is attached to the shelf using a Bolt (A) and Cam (B2). Two Hutch Middle Boards (16) are shown being attached to the underside of the Hutch Shelf (13) via dowel connections. -
STEP 11
Fix eight Bolts (A) to the Hutch Right (15) and Left (14) Boards. Insert eight Small Cams (B2) into the Hutch Back (12) and Hutch Shelf (13). Attach the Right and Left Boards to the Back and the Shelf by inserting the Bolts (A) and tightening the Cams (B2).
Diagram shows the Hutch Left Board (14) and Hutch Right Board (15) being attached to the Hutch Back (12) and Hutch Shelf (13) using Bolts (A) and Small Cams (B2). A caution symbol ⚠️ is shown next to a cam. -
STEP 12
Fix five Bolts (A) to the Desktop (11). Insert five Small Cams (B2) into the Hutch Right Board (15), Hutch Left Board (14), and Hutch Back (12). Attach the Hutch to the Desktop by lowering it onto the Bolts (A) and tightening the Cams (B2). At the same time, make sure that the Dowels in the Hutch Center Boards (16) are aligned and tight in the other four holes on the Desktop.
Diagram shows the assembled hutch structure being placed onto the main desk structure. Bolts (A) from the hutch components (14, 15, 12) align with holes on the Desktop (11). Small Cams (B2) are tightened to secure the hutch. Dowels from the Hutch Center Boards (16) are shown aligning with holes on the Desktop (11). -
STEP 13
Fix two Bolts (A) to the Medium Drawer Front (17), four Bolts to the Large Drawer Front (25), and two Bolts to the Small Drawer Front (22).
Diagram shows three drawer front panels: Medium Drawer Front (17), Large Drawer Front (25), and Small Drawer Front (22). Bolts (A) are depicted being screwed into designated holes on each of these panels. -
STEP 14
Insert one Small Cam (B2) into the Drawer Right Board (19) and one into the Drawer Left Board (18). Making sure the grooves are aligned, attach the Medium Drawer Front (17) to the Right and Left Boards by inserting the Bolts (A) and tightening the Cams (B2). Slide Drawer Bottom A (21) into the grooves. Align the groove in the Medium Drawer Back (20) with the Drawer Bottom and fasten it to the Right (19) and Left (18) Drawer Boards using four Screws (E). Attach the Small Handle (H) to the Drawer Front (17) using one Screw (F2).
Diagram shows the assembly of a medium drawer. It depicts attaching the Medium Drawer Front (17) to Drawer Left Board (18) and Drawer Right Board (19) using Small Cams (B2) and Bolts (A). The Drawer Bottom A (21) is slid into grooves. The Medium Drawer Back (20) is attached to the side boards using Screws (E). Finally, a Small Handle (H) is attached to the front using a Screw (F2). -
STEP 15
Insert one Small Cam (B2) into the Drawer Right Board (19) and one into the Drawer Left Board (18). Making sure the grooves are aligned, attach the Small Drawer Front (22) to the Right and Left Boards by inserting the Bolts (A) and tightening the Cams (B2). Slide Drawer Bottom B (24) into the grooves. Align the groove in the Small Drawer Back (23) with the Drawer Bottom and fasten it to the Right (19) and Left (18) Boards using four Screws (E). Attach a Large Handle (I) to the Drawer Front (22) using two Screws (F1) with two Nuts (G).
Diagram shows the assembly of a small drawer. It depicts attaching the Small Drawer Front (22) to Drawer Left Board (18) and Drawer Right Board (19) using Small Cams (B2) and Bolts (A). The Drawer Bottom B (24) is slid into grooves. The Small Drawer Back (23) is attached to the side boards using Screws (E). Finally, a Large Handle (I) is attached to the front using Screws (F1) and Nuts (G). -
STEP 16
Insert two Small Cams (B2) into the Large Drawer Right (27) and two into the Large Drawer Left (26). Making sure the grooves are aligned, attach the Large Drawer Front (25) to the Right and Left Boards by inserting the Bolts (A) and tightening the Cams (B2). Slide Drawer Bottom B (24) into the grooves. Align the groove in the Large Drawer Back (28) with the Drawer Bottom and fasten it to the Right (27) and Left (26) Boards using four Screws (E). At the same time, insert the File Holders (32) into the holes at the top of the Front and Back Boards. Attach a Large Handle (I) to the Drawer Front (25) using two Screws (F1) with two Nuts (G).
Diagram shows the assembly of a large drawer. It depicts attaching the Large Drawer Front (25) to Large Drawer Left Board (26) and Large Drawer Right Board (27) using Small Cams (B2) and Bolts (A). The Drawer Bottom B (24) is slid into grooves. The Large Drawer Back (28) is attached to the side boards using Screws (E). File Holders (32) are inserted into the top of the front and back panels. A Large Handle (I) is attached to the front using Screws (F1) and Nuts (G). -
STEP 17
Repeat this step for the other two drawers. Flip over the assembled drawer and attach a Right Inner Roller (31) and Left Inner Roller (31) with four Screws (D). The wheels should be at the back of the drawer. Use the outer holes for the screws as shown in the drawing.
Diagram shows an assembled drawer being flipped over. Inner Drawer Rollers (31) are attached to the bottom sides of the drawer using Screws (D). The orientation of the rollers and screw placement is indicated. -
STEP 18
Align the inner and outer rollers and insert the drawers. Place the Stickers (K) over the exposed Cams.
Diagram shows the completed desk with all drawers inserted. A close-up shows Stickers (K) being applied over visible Cams (B1, B2) to conceal them.