Ssang Yong Rodius MPV 4x4 Tow Bar
GDW Ref. 1523
Vehicle Model: Ssang Yong Rodius MPV 4x4
Model Year: 04/2005 onwards
EEC Approval
Approval Number: e6*94/20*0540*01
Technical Data:
| D = | max. kg x max. kg / (max. kg + max. kg) | x 0,00981 ≤ 14.00 kN |
| s/ | = 114 kg | |
| Max. | = 2850 kg |
Installation Instructions
Note: The following steps are a consolidated guide. Refer to the original multilingual instructions for specific details and torque values.
Step 1: Preparation
Remove the spare wheel. Disassemble the bumper and permanently remove the metal buffer beam attached to the plastic bumper. Disconnect the cable for the reverse sensors attached to the buffer beam.
Step 2: Tow Bar Mounting
Slide the tow bar with its support arms into the openings where the bumper was previously attached. Ensure points (A) align with the pre-drilled holes on the underside of the chassis beams. Insert the provided filling tubes (1) between the upper side of the chassis beam and the tow bar's support arm into the chassis beam. Insert bolts and tighten securely according to specified torque values.
Step 3: Bumper Modification
At the bottom, on the inner side of the bumper, remove the plastic fixing lip located in the middle of the bumper.
Step 4: Cable Management
Attach the self-adhesive binders to the tow bar as shown in the photos. Secure the reverse sensor cable using the provided straps.
Step 5: Bumper Reassembly
Mount the bumper back onto the vehicle. Attach the bumper supports (2) to points (B) on the tow bar, inserting bolts loosely. The underside bumper fixation should align with points (C) on the bumper supports; use original fixing clips. Tighten the bolts for points (B) securely.
Step 6: Final Assembly
Mount the ball hitch, safety shackle, and socket holder. Insert and securely tighten the bolts.
Bumper Disassembly Steps
- Remove plastic strips under the rear light units by unscrewing 2 small screws and sliding the strips outwards.
- Locate and remove 2 screws under the plastic strips.
- Remove 2 screws and 6 plastic push-buttons on the rear underside, beneath the tailgate.
- Remove 4 bolts located at the bottom of the vehicle, at the end of the chassis beams.
- Remove 2x4 small screws from the wheel well areas.
Parts List (Composition)
Tow Bar Reference: 1523
| Item | Description | Quantity | Reference/Notes |
|---|---|---|---|
| 1 | Ball Hitch (T45H006) | 1 | |
| 2 | Bolts M12x65 - DIN931 | 2 | (*) |
| 3 | Bolts M12x60 - DIN931 | 2 | (*) |
| 4 | Lock Nuts M12 - DIN985 | 4 | (*-*') |
| 5 | Spacer Tubes T45 | 2 | (*) |
| 6 | Spacer Pieces T45 | 2 | (*-*') |
| 7 | Safety Shackle | 1 | (*) |
| 8 | Socket Holder (P04) | 1 | (*) |
| 9 | Self-adhesive Binders | 6 | (see photos) |
| 10 | Bolts M12x110x1.25 - DIN960 | 4 | (A) |
| 11 | Lock Washers M12 - DIN128A | 4 | (A) |
| 12 | Washers 40x35x12x4mm | 4 | (A) |
| 13 | Filling Tubes ø24x4x60.5mm (1) | 4 | (A) |
| 14 | Bolts M8x30 - DIN931 | 2 | (B) |
| 15 | Nuts M8 - DIN934 | 2 | (B) |
| 16 | Lock Washers M8 - DIN128A | 2 | (B) |
| 17 | Washers 25x8.4x2mm | 4 | (B) |
| 18 | Bumper Supports (2) | 2 | (B-C) |
Note on Bolts and Nuts: All bolts and nuts are quality 8.8, unless otherwise specified.
Torque Specifications
Bolts - Quality 8.8:
| Bolt Size | Torque (Nm) | Torque (kgm) | Standard |
|---|---|---|---|
| M6 | 10.8 | 1.1 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M8 | 25.5 | 2.60 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M10 | 52.0 | 5.30 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M12 | 88.3 | 9.0 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M14 | 137 | 14.0 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M16 | 211.0 | 21.5 | DIN 912, DIN 931, DIN 933, DIN 7991 |
Bolts - Quality 10.9:
| Bolt Size | Torque (Nm) | Torque (kgm) | Standard |
|---|---|---|---|
| M6 | 13.7 | 1.4 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M8 | 35.3 | 3.6 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M10 | 70.6 | 7.20 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M12 | 122.6 | 12.5 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M14 | 194 | 19.8 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M16 | 299.2 | 30.5 | DIN 912, DIN 931, DIN 933, DIN 7991 |
Diagrams and Visuals
Tow Bar Assembly Diagram
The main assembly diagram shows the tow bar structure with numbered and lettered connection points. Points labeled (A) are for chassis beam attachment, (B) for bumper support attachment to the tow bar, and (C) for bumper underside fixation to the supports.
Photos of Installation Aids
Photos illustrate the application of self-adhesive binders on the tow bar and the placement of filling tubes within the chassis beam during installation.
Clearance and Weight Requirements
Diagrams specify required clearance angles and dimensions (e.g., max 30°, max 45°, min 32, min 55, min 75, max 100, min 140, 350mm, 420mm) in accordance with guideline 94/20/EG. These diagrams ensure proper fitment and safety. A note indicates that the permissible total weight of the vehicle should be consulted.
Contact and Company Information
GDW nv
Hoogmolenwegel 23
B-8790 Waregem
Tel: +32 (0)56 60 42 12 (5)
Fax: +32 (0)56 60 01 93
Email: gdw@gdwtowbars.com
Website: www.gdwtowbars.com
