JBC FAE1P Fume Extractor for 1 Workbench
Instruction Manual
Brand: JBC
Website: www.jbctools.com
Product References: FAE1-1PC (120V), FAE1-2PC (230V), FAE1-9PC (100V)
Introduction
This manual provides detailed instructions for the JBC FAE1P Fume Extractor, designed for efficient fume extraction at a single workbench. It covers assembly, features, connections, operation, maintenance, and safety guidelines.
Image: The JBC FAE1P Fume Extractor unit, a compact black device with two aspiration intakes on top and a control panel on the front.
Packing List
The following items are included with your FAE1P Fume Extractor:
- Fume Extractor for 1 Workbench (1 unit)
- FAE1200 Filter (1 unit) - This includes the FAE1110 Pre-Filter (M5, EN 779, medium efficiency) and the Compact Filter (active carbon filter and particle filter HEPA H14, EN 1822), which comes pre-assembled.
- RJ12 Connection Cable (2 units) - Ref. 0019751
- Power Cable (1 unit) - Ref. 0023715 (100V/120V), 0023714 (230V)
- USB Connection Cable (USB-A to USB-B) (1 unit) - Ref. 0021042
- Station Connection Adapter (RJ12 to USB-A) (1 unit) - Ref. 0023504
- Manual (1 unit) - Ref. 0034505
Note: Station connection cables are primarily for older compact station versions ("E"). Newer versions ("F") and modular control units typically use the RJ12 station connection cable.
Diagram: Visual representation of the Fume Extractor, the FAE1200 Filter assembly (showing Pre-Filter and Compact Filter), RJ12 cable, Power Cable, USB cable, Station Adapter, and Manual.
Features and Connections
Diagram: A view of the Fume Extractor unit with labels pointing to its various components and connection ports.
- Aspiration Intakes: Located on the top of the unit for fume collection.
- Quick Release Lever for Filter Replacement: Allows for easy access to filters.
- Display: Shows operational status, filter saturation, carbon life, and aspiration settings.
- Filter Saturation Indicator:
- Green: Filter OK.
- Yellow: ≤ 20% carbon lifetime remaining or filter is about to saturate.
- Red: End of carbon lifetime or filter is saturated.
- USB-B Connector: Used for firmware updates.
- Jack Connector: For connecting an external pedal.
- RJ12 Connector: For connecting control units and station connections.
- Main Switch: Powers the unit on/off.
- Power Socket: For connecting the power cable.
Assembly Options
Standard Assembly: Configuration for 1 Workbench
This configuration is for setting up the fume extractor at a single workbench using various JBC accessories.
Diagram: Illustrates the FAE1 Fume Extractor connected to optional accessories for a single workbench setup, including flexible arms (FAE070, FAE020), fume inlet ducts (FAE050, FAE060), and flexible hose (FAE010).
- FAE070 Flexible Arm with Clamp Ø50: Length 1m. Assembled onto the workbench with a clamp.
- FAE050 Fume Inlet Duct for Modular Stand: For use with modular stands.
- FAE060 Fume Inlet Duct for Compact Stations: For use with compact stations (versions Ref.xx-xB onwards).
- FAE020 Flexible Arm Ø50: Length 1m. Screwed directly onto the workbench (requires drilling).
- FAE040 Accessory for Stand Aspiration with Clamp: For flexible hose Ø50 mm, fixed with a clamp. Supports up to 4 stands.
- FAE030 Accessory for Stand Aspiration: For flexible hose Ø50 mm, screwed directly onto the workbench (requires drilling).
- FAE010 Flexible Hose Ø50: Length 1.5m. Connects to flexible arms or stand aspiration accessories. Avoid awkward positions to minimize pressure losses.
Main Screen Display
The main screen allows access to aspiration programs using arrow keys (⬆️/⬇️).
- Preset Program Screen: Displays Filter status (Saturation, Carbon life) and Aspiration status (ON). Offers high (H), medium (M), and low (L) aspiration programs.
- Custom Program Screen: Displays Filter status and Aspiration status. Allows setting a custom flow rate (e.g., 100%).
Alternative Assembly Option: Configuration for 2 Workbenches
This configuration is activated by setting the Workbench option to "2" in the FAE1 main menu.
Diagram: Shows the FAE1 Fume Extractor configured for two workbenches, with two flexible arms connected.
Note: Stand aspiration is not available for the 2-workbench configuration.
- Accessories like FAE070 Flexible Arm with Clamp Ø50 and FAE020 Flexible Arm Ø50 can be used.
- FAE010 Flexible Hose Ø50 is used for connections.
Connections and Control Units
Connection: FAE with NAE, DI and Modular Control Units
JBC control units can be connected to the fume extractor using an RJ12 cable. For DI control units, an adapter and a USB-A/USB-B cable are required. This connection allows the fume extractor to automatically start extraction when a soldering tool is in use.
Ensure control units are updated with the latest software version from www.jbctools.com/software.html.
Minimum required software versions for FAE compatibility:
| Control Units | Software Version |
|---|---|
| DDE, HDE, NAE | 8886160 |
| DME | 8886162 |
| DI | 8886602 |
Diagram: Shows connections between Modular Control Unit, NAE Control Unit, DI Control Unit, and the Fume Extractor using RJ12 cables and USB adapters. Includes screenshots of control unit menus (Main Menu, Tool Menu, Peripherals Menu) demonstrating how to detect and configure the fume extractor.
From software versions 8886887 (DDE,HDE) and 8886784 (NAE), the fume extractor can be configured and controlled via the Peripherals menu. DI control units do not support this function.
Each control unit detects the fume extractor as "FAE_a". The tool activating extraction needs to be configured in the control unit's main menu via the tool menu option.
Up to 4 control units can be connected to the fume extractor's STATION connectors (1, 2, etc.). Each connected tool can start and stop the fume extractor.
Connection: FAE with Compact Stations
Use the USB connection cable and adapter, or the RJ12 cable, to connect JBC Soldering Stations. Both methods enable automatic extraction when tools are in use.
Diagram: Illustrates connecting the Fume Extractor to Compact Stations (version "F" and newer, and version "E" and previous) using RJ12 Connection Cable or USB Connection Cable + Adapter.
Important: Connect the compact station to the fume extractor first, then switch on the fume extractor. Otherwise, the compact station cannot control the fume extractor.
Fume Extractor Firmware Update
The FAE fume extractor can be updated via its USB-B connector using the USB connection cable. Firmware update files are available for download at www.jbctools.com/software.html.
Note: The RJ12 station connection cable must be disconnected for the update process. If a station is connected via RJ12, the update will not start.
Diagram: Shows a laptop with a "JBC Firmware Update File" connected via USB Connection Cable (USB-A to USB-B) to the Fume Extractor, which displays its status.
Operation
Fume Extractor Activation
When the fume extractor is turned on, the display shows the operational status. The filter saturation indicator is green if the carbon filter lifetime is higher than 20%.
Screenshot: Fume Extractor display showing Filter status (Saturation 20%, Carbon life 90%), Flow (HML), and Aspiration (ON). Includes a legend for Filter Saturation Indicator colors (Green, Yellow, Red).
Error Messages:
- STOP #4: Indicates the cover is opened or badly closed. Double-check the cover. Power off the unit, remove and re-secure the cover.
Troubleshooting: Station troubleshooting is available on the product page at www.jbctools.com.
Parameters
Important: Power off soldering stations connected to the fume extractor before modifying any parameter.
Unit Parameters:
| Parameter | Description |
|---|---|
| Continuous mode | Enable/disable continuous aspiration. Fume extractor aspirations remain active independently from tool or pedal status. |
| Ton | Enable/disable the sound of the keypad. |
| PIN | Enable/disable PIN request when modifying parameters. |
| Change PIN | Change the default security PIN code. Default PIN is 0105. |
| Workbench | Select working mode for 1 or 2 workbenches (refer to "Menu Interface" section). |
Port Parameters:
| Parameter | Description |
|---|---|
| Program | Sets the fume extractor aspiration flow. Options include preset (H, M, L) and custom programs (10-100% levels). Default is M (Medium). |
| Delay to stop / Stand | Sets the time the fume extractor keeps aspirating fumes at the stand after the tool is returned (0-999 seconds). Default is 60 seconds. |
| Delay to stop / Work area | Sets the time the fume extractor keeps aspirating fumes at the work area after the tool is returned to the stand (0-300 seconds). |
| Pedal / Activation | Sets the pedal activation mode: "Pressed" (aspiration active while pressed) or "Released" (one-touch activation/deactivation). Default is "Pressed". |
| Pedal / Mode | Configures the mode when activation is set to "Pressed". In "Released" mode, aspiration is always active until the pedal is pressed. Default is "Pressed". |
Filter Set Parameters:
| Parameter | Description |
|---|---|
| Carbon life | Shows remaining activated carbon lifetime in %. A 0% warning (STOP#1) indicates filter replacement is needed. |
| Saturation | Shows saturation status of HEPA + carbon filter set in %. A 100% warning (STOP#2) indicates filter replacement is needed. |
| Reset carbon | Perform this action after replacing the HEPA + carbon filter set. Resets the carbon lifetime counter to 100%. |
Extraction Control via the Pedal
The fume extractor aspiration can be activated/deactivated using JBC's pedal P405 or P005.
Pedal Connection: Connect the pedal to the pedal connector and refer to "Pedal / Activation" and "Pedal / Mode" parameters for configuration.
Diagram: Shows the P405 or P005 Pedal and a view of the Fume Extractor's control panel with the Pedal connector highlighted.
Fume Extractor Configurations
Parameters, features, and performance vary based on the fume extractor configuration.
| Voltage / Frequency | Mode: 1 Workbench | Mode: 2 Workbenches | ||
|---|---|---|---|---|
| 230V - 50/60Hz | Flexible Arm Aspiration Intake | 1 | 2 | Not available |
| Stand Aspiration Intake | 1 | Not available | ||
| Flow per Flexible Arm Intake | 80 m³/h (47.08 cfm) | 80 m³/h (47.08 cfm) | ||
| Preset Aspiration Programs | 3 | 3 | ||
| Custom Aspiration Programs | 10 | 10 | ||
| Power Consumption | 130 W | 300 W | ||
| 120V - 50/60Hz | Flexible Arm Aspiration Intake | 1 | 2 | Not available |
| Stand Aspiration Intake | 1 | Not available | ||
| Flow per Flexible Arm Intake | 80 m³/h (47.08 cfm) | 75 m³/h (44.14 cfm) | ||
| Preset Aspiration Programs | 3 | 3 | ||
| Custom Aspiration Programs | 10 | 10 | ||
| Power Consumption | 135 W | 270 W | ||
| 100V - 50/60Hz | Flexible Arm Aspiration Intake | 1 | 2 | Not available |
| Stand Aspiration Intake | 1 | Not available | ||
| Flow per Flexible Arm Intake | 80 m³/h (47.08 cfm) | 65 m³/h (38.28 cfm) | ||
| Preset Aspiration Programs | 3 | 3 | ||
| Custom Aspiration Programs | 10 | 10 | ||
| Power Consumption | 135 W | 200 W | ||
Maintenance - Filter Replacement
The fume extractor unit indicates when filters need replacement via the display and an indicator LED.
Diagram: Illustrates the Fume Extractor unit with components labeled for filter replacement: Cover (1), Quick Release Levers (2), Indicator LED (3), Pre-Filter (4), Main Filter (5), and Casing with Filter Ribs (6).
- To replace filters, remove the cover (1) by opening the quick release levers (2) on both sides of the casing.
- If the indicator LED (3) remains red after replacing the pre-filter (4), the main filter (5) is saturated and must also be replaced.
- After replacing the main filter (5), reset the carbon filter counter via the Main Menu: Filter Set > Reset Carbon.
- The service life of the main filter is a maximum of 1 year after opening its packaging.
- If the main filter is changed while the fume extractor is switched on, the unit will automatically start the filter detection process and activate aspiration for a few seconds.
Note: The main filter has a specific orientation. Ensure the filter ribs mate with the corresponding slots in the casing.
Connect the filter tube to the quick-coupling located on the fume extractor casing.
Quick Release Lever Adjustment
To ensure airtight seals, the locking force between the casing and cover can be adjusted by turning the knurled nut of the locking lever.
- Turn the knurled nut clockwise to loosen and counterclockwise to tighten the locking force.
Diagram: Close-up view of the quick release lever mechanism showing the knurled nut for adjustment.
Filter Spare Parts
The following filters are available as spare parts for the FAE1:
- FAE1100 Filter with HEPA H13 for FAE1 (Ref. FAE1-100)
- FAE1200 Filter with HEPA H14 for FAE1 (Ref. FAE1-200)
- FAE1110 Pre-Filter (M5, EN 779, medium efficiency) (Ref. FAE1-110)
Diagrams: Images of the FAE1100 Filter and FAE1200 Filter assemblies, showing the Pre-Filter and Compact Filter components. Also shows the FAE1110 Pre-Filter.
⚠️ Safety Reminder: Read the safety guidelines thoroughly to perform equipment maintenance safely.
Safety
⚠️ Follow safety guidelines to prevent electric shock, injury, fire or explosion.
- The equipment is designed to filtrate only fumes generated by soldering. Do not use for combustible, explosive, or corrosive gases.
- Use only approved, properly grounded power bases. Hold the plug, not the wire, when unplugging.
- Do not leave the appliance unattended when it is on.
- Do not cover ventilation grills, as heat can ignite flammable products.
- This appliance may be used by children over eight and persons with reduced capabilities if given adequate supervision and instruction. Maintenance must not be carried out by children unless supervised.
- Keep your workplace clean and tidy. Wear appropriate protective mask, safety goggles, and gloves when handling polluted filters or pre-filters.
- Do not use the equipment without filters.
- Saturated filters cannot be cleaned and reused.
- Avoid blowing out filters or dirty parts; vacuum them if necessary.
- When handling filters, avoid losing particles.
- Treat saturated filters as waste according to applicable standards and the European Waste Catalogue classification (15 02: Absorbents, filter materials, etc.; 15 02 02 for dangerous substances; 15 02 03 for others).
- Failure to comply with filter change recommendations may exceed maximum particle and gas concentration limits.
Notes
This section is for user notes.
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Specifications
| Product: | FAE1P Fume Extractor for 1 Workbench | |||
| References: |
FAE1-1PC (120V 50/60Hz, Input power: 270W, Fuse 4A) FAE1-2PC (230V 50/60Hz, Input power: 300W, Fuse 2.5A) FAE1-9PC (100V 50/60Hz, Input power: 200W, Fuse 4A) |
|||
| Working Areas (Workbenches): | 1 or 2 | |||
| Noise: | 55 dB @ 1m (*FAE1-2C with 1 Workbench configuration and Low aspiration program) | |||
| Blower Type: | Brushless | |||
| Flow Rate: | 230 m³/h (135 CFM) | |||
| Max. Vacuum for 230V: | 6 kPa (0.87 psi) | |||
| Max. Vacuum for 120V: | 4.3 kPa (0.62 psi) | |||
| Max. Vacuum for 100V: | 3.2 kPa (0.46 psi) | |||
| Filters: | Type | Class | Standard | Efficiency |
| Dust filter (Pre-filter) | M5 | EN 779 | 40-60 % @ 0,4 μm | |
| Particle Filter (Compact Filter) | ePB10 | ISO 16890 | 60% ≤ 10 μm | |
| Gas Filter (Compact Filter) | HEPA H14 | EN 1822 | 99,995% @ MPPS* | |
| *MPPS (Most Penetrating Particle Size) usually between 0,1-0,3 µm | ||||
| Connections: | Pedal connector, Station connectors RJ12 (4x), USB-B | |||
| Total Net Weight: | 10.87 kg / 23.96 lb | |||
| Total Package Dimensions / Weight (L x W x H): | 425 x 425 x 545 mm / 12.90 kg (16.73 x 16.73 x 21.46 in / 28.45 lb) | |||
| Complies with CE standards. ESD safe. | ||||
Warranty
JBC's 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labor. Warranty does not cover product wear or misuse.
For the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase. Registration may provide e-mail notifications about new software updates.
This product should not be thrown in the garbage. In accordance with European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.
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