JBC FAE1 Fume Extractor

Instruction Manual

Product Information

The JBC FAE1 is a fume extractor designed for use with one workbench. It is available in several voltage configurations: FAE1-1C (120 V), FAE1-2C (230 V), and FAE1-9C (100 V).

Included in the set:

Fume Extractor for 1 Workbench (1 pc.)
FAE1100 Filter for FAE1 (pre-installed) (1 pc.)
FAE1110 Pre-filter (M5, EN 779, medium efficiency)
Compact Filter (activated carbon filter + HEPA H13 filter, EN 1822)
RJ12 connection cable (2 pcs.)
Power cable (1 pc.)
USB connection cable (USB-A to USB-B) (1 pc.)
Station adapter (RJ12 to USB-A) (1 pc.)
Instruction Manual (1 pc.)

Functions and Connections

The FAE1 features a quick-release lever for filter replacement. The display shows filter saturation, carbon life, and aspiration status.

Key components and connections:

Suction inlets: Located at the top of the unit.
Filter saturation indicator: Green (Filter OK), Yellow (Carbon life ≤20% or filter nearing saturation), Red (Carbon life expired or filter saturated).
Display: Shows operational status and filter information.
USB-B connector: For firmware updates.
Jack connector: For connecting a pedal.
RJ12 connector: For connecting to a control station.
Main power switch: Located at the rear.
Power socket: For the power cable.

Standard Assembly

The FAE1 can be configured for one workbench using various accessories:

FAE070: Flexible arm with Ø50 clamp (1m length). Mounts to workbench with clamp.
FAE020: Flexible arm Ø50 (1m length). Mounts directly to workbench (requires drilling).
FAE050: Inlet duct for modular stands.
FAE060: Inlet duct for compact stations.
FAE040: Suction accessory for stands with clamp (for Ø50 hose, up to 4 stands).
FAE030: Suction accessory for stands (mounts directly to workbench, requires drilling).
FAE010: Flexible hose Ø50 (1.5m length). Connects to flexible arm or stand accessory.

The main screen allows selection of suction programs (high, medium, low) or custom settings.

Alternative Mounting Option: 2 Workbenches

To configure for two workbenches, set the Workbench option to "2" in the FAE1 main menu. This configuration uses two flexible arms (FAE070 or FAE020) and two FAE010 hoses.

Connection: FAE with NAE, DI, and Modular Control Units

JBC control modules can be connected via RJ12 cable for automatic activation of the fume extractor when a soldering tool is in use. Ensure control units have the latest firmware. The FAE can be configured as "FAE_a" in the "Peripherals" menu of the control unit.

Minimum required firmware versions for FAE compatibility:

DDE, HDE, NAE: 8886160
DME: 8886162
DI: 8886602

Up to 4 control units can be connected to the fume extractor's station connectors (STATION 1, STATION 2, etc.).

Connection: FAE with Compact Stations

Connect JBC soldering stations using a USB connection cable and adapter, or an RJ12 cable. Both methods enable automatic activation.

Important: Connect the compact station to the fume extractor before powering on the extractor to ensure proper control.

Firmware Update

The FAE fume extractor firmware can be updated via the USB-B connector using a USB cable. Download firmware from www.jbctools.com/software.html. The RJ12 station connection cable must be disconnected during the update process.

Menu Interface

The main menu provides access to various settings:

Unit: Continuous mode, Beep, PIN settings.
Port: Program selection (preset or custom), delay to stop, pedal settings.
Filter set: Displays carbon life and saturation, allows resetting the carbon filter counter.
Counters: Shows total and partial usage hours (plugged, idle, work area, stand).

Filter Status Indicators:

Green: Filter OK.
Yellow: Carbon life ≤20% or filter nearing saturation.
Red: Carbon life expired or filter saturated.

Troubleshooting

For troubleshooting information, visit www.jbctools.com.

STOP #4 Error: If the display shows STOP #4, ensure the cover is properly closed and secured with the quick-release lever.

Parameters

Important: Turn off connected soldering stations before modifying parameters.

Unit	Parameter	Description
Continuous mode	Enables/disables continuous suction.	Suction remains active regardless of tool or pedal status.
Beep	Enables/disables keypad sound.
PIN	Enables/disables PIN request for parameter modification.	Default PIN: 0105.
Workbench	Selects operating mode for 1 or 2 workbenches.	See "Menu Interface" section.

Port Parameters:

Program: Sets suction flow (preset H, M, L or custom levels). Default is M.
Delay to stop / Stand: Sets time for suction after tool is placed on stand (0-999 sec). Default is 60 sec.
Delay to stop / Work area: Sets time for suction after tool is placed in work area (0-300 sec).
Pedal / Activation: Sets pedal activation mode (Pressed or Released). Default is Pressed.
Pedal / Mode: Configures pedal mode when activation is set to Pressed.

Filter Set Parameters

Carbon life: Displays remaining active carbon life in %.
Saturation: Displays HEPA + carbon filter saturation in %.
Reset carbon: Resets the carbon filter life counter after filter replacement.

Control with Pedal

Suction can be activated/deactivated using the JBC P405 or P005 pedal. Connect the pedal to the pedal connector.

Fume Extractor Configurations

Parameters, functions, and performance vary by configuration:

Voltage	Configuration	Suction Inlet (Flexible Arm)	Suction Inlet (Stand)	Flow Rate (Flexible Arm)	Preset Programs	Custom Programs	Energy Consumption
230 V - 50/60 Hz	1 Workbench	1	Not available	80 m³/h (47.08 cfm)	3	10	130 W
	2 Workbenches	2	Not available	80 m³/h (47.08 cfm)	3	10	300 W
120 V - 50/60 Hz	1 Workbench	1	Not available	80 m³/h (47.08 cfm)	3	10	135 W
	2 Workbenches	2	Not available	75 m³/h (44.14 cfm)	3	10	270 W
100 V - 50/60 Hz	1 Workbench	1	Not available	80 m³/h (47.08 cfm)	3	10	135 W
	2 Workbenches	2	Not available	65 m³/h (38.28 cfm)	3	10	200 W

Maintenance - Filter Replacement

The fume extractor indicates when filters need replacement via the display and LED indicator.

Remove the cover (1) by opening the quick-release levers (2).
If the LED (3) remains red after replacing the pre-filter (4), the main filter (5) is saturated and also needs replacement.
After replacing the main filter (5), reset the carbon filter counter via the menu: Filter Set > Reset Carbon.

The main filter's lifespan is a maximum of 1 year after opening its packaging.

Note: Ensure the filter ribs align with the housing slots.

Connect the filter hose to the quick-connect fitting on the fume extractor housing.

Adjusting the Quick-Release Lever

To ensure filter seal, the locking force between the housing and cover can be adjusted by rotating the knurled nut on the locking lever. Clockwise rotation loosens, counter-clockwise tightens.

Replacement Filter Parts

FAE1100: Filter with HEPA H13 for FAE1 (Part No. FAE1-100)
FAE1200: Filter with HEPA H14 for FAE1 (Part No. FAE1-200)
FAE1110: Pre-filter for FAE1 (Part No. FAE1-110)

Safety Precautions

Follow safety recommendations to avoid electric shock, injury, fire, or explosion.
Use the device only for its intended purpose (soldering fume extraction).
Ensure proper grounding and connect the power cord to approved outlets. Pull the plug, not the cord, when disconnecting.
Do not work on live parts.
When the tool is not in use, place it on its stand to activate sleep mode. Tool parts can remain hot after the station is turned off.
Do not leave the device unattended while operating.
Do not cover ventilation grilles.
Avoid contact with flux; wash skin/eyes if contact occurs.
Be aware of fumes generated during soldering.
Maintain a clean workspace. Wear appropriate protective eyewear and gloves.
Handle hot waste materials with care.
This device can be used by children aged 8 and above, and persons with reduced physical, sensory, or mental capabilities, provided they are supervised or instructed on safe use and understand the associated hazards. Do not allow children to play with the device.
Children should not perform maintenance unless supervised.

Specifications

Model: FAE1 Fume Extractor for 1 Workbench
References: FAE1-1C (120V), FAE1-2C (230V), FAE1-9C (100V)
Input Power: 270W (120V), 300W (230V), 200W (100V)
Working Areas: 1 or 2
Noise: 55 dB @ 1m (with FAE1-2C, 1 Workbench, Low aspiration program)
Blower Type: Brushless
Flow Rate: 230 m³/h (135 CFM)
Max. Vacuum: 6 kPa (230V), 4.3 kPa (120V), 3.2 kPa (100V)
Filters:
- Dust filter (Pre-filter): M5, EN 779, 40-60% @ 0.4 µm
- Particle Filter (Compact Filter): ePB10, ISO 16890, 60% ≤ 10 µm
- Gas Filter (Compact Filter): HEPA H13, EN 1822, 99.95% @ MPPS
Connections: Pedal connector (USB-B), Station connectors RJ12 (4x)
Net Weight: 10.87 kg / 23.96 lb
Package Dimensions/Weight: 425 x 425 x 545 mm / 12.90 kg
Compliance: CE standards, ESD safe.

Warranty

JBC provides a two-year warranty covering manufacturing defects. The warranty does not cover product wear or misuse. To obtain warranty service, return the product to the original distributor. Register for an additional year of JBC warranty at https://www.jbctools.com/productregistration/ within 30 days of purchase.

Disposal Information

Do not dispose of this product with general waste. Follow EU directive 2012/19/UE for electronic waste recycling.

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