JBC FAE1 Fume Extractor Instruction Manual

Product References

This manual corresponds to the following references:

• FAE1-1C (120V)
• FAE1-2C (230V)
• FAE1-9C (100V)

Packing List

The following items are included:

• Fume Extractor for 1 Workbench - 1 unit
• FAE1100 Filter (HEPA H13, EN 1822) - 1 unit (pre-assembled)
• FAE1110 Pre-Filter (M5, EN 779) - 1 unit
• RJ12 Connection Cable - 2 units
• Power Cable (100V/120V or 230V) - 1 unit
• USB Connection Cable (USB-A to USB-B) - 1 unit
• Manual - 1 unit
• Station Connection Adapter (RJ12 to USB-A) - 1 unit

Note: Station connection cables are only required for compact station versions “E” and previous versions. Modular control units and compact stations from version “F” require the RJ12 station connection cable.

Features and Connections

The FAE1 features a display, quick release lever for filter replacement, USB-B connector for firmware updates, and RJ12 connectors for control unit and station connection. It also has a main switch and power socket.

Display Indicators:

• Filter Saturation Indicator: Green: Filter OK; Yellow: ≤ 20% carbon lifetime or about to saturate; Red: End of carbon lifetime or filter saturated.
• Flow: Indicates aspiration flow rate.
• Carbon life: Shows remaining activated carbon lifetime.

Connections:

• USB-B Connector (Firmware update)
• Jack Connector (Pedal connection)
• RJ12 Connector (Control unit and station connection)
• Power Socket

Aspiration Intakes: Located at the top of the unit.

Standard Assembly (Configuration for 1 Workbench)

Various accessories can be connected to the FAE1 for fume extraction:

• FAE070 Flexible Arm with Clamp Ø50
• FAE020 Flexible Arm Ø50
• FAE050 Fume Inlet Duct for Modular Stations
• FAE060 Fume Inlet Duct for Compact Stations
• FAE040 Accessory for Stand Aspiration with Clamp
• FAE030 Accessory for Stand Aspiration
• FAE010 Flexible Hose Ø50

Main Screen:

The main screen displays Filter Saturation, Flow, and Carbon life. Users can switch between preset and custom aspiration programs using the arrow keys.

Aspiration Programs: High, Medium, and Low.

Alternative Assembly Option (Configuration for 2 Workbenches)

This configuration is activated by setting the Workbench option to “2” in the FAE1 main menu. It allows for the connection of two flexible arms.

Note: For this configuration, stand aspiration is not available.

Connection: FAE with NAE, DI and Modular Control Units

JBC control units can be connected to the fume extractor using an RJ12 cable. For DI control units, an adapter and a USB-A/USB-B connection cable are required. This connection allows the fume extractor to automatically start extraction when a soldering tool is in use.

Minimum required software version to function with FAE:

From software versions 8886887 (DDE,HDE) and 8886784 (NAE) on, the fume extractor can be configured and controlled through the Peripherals menu of the control units. DI does not support this function.

Each control unit detects the fume extractor as “FAE_a”. The tool that activates fume extraction needs to be configured in the control unit main menu.

Up to 4 control units can be connected to the fume extractor connectors (STATION 1, STATION 2, ...). Each tool connected to these control units can start and stop the fume extractor.

Connection: FAE with Compact Stations

Use the USB connection cable and adapter or the RJ12 cable to connect JBC Soldering Stations. Both connections allow automatic extraction activation when tools are in use.

Important: First connect the compact station to the fume extractor and then switch on the fume extractor. Otherwise, the compact station will not be able to control the fume extractor.

Fume Extractor Firmware Update:

The FAE fume extractor can be updated via its USB-B connector using the USB connection cable. The firmware update file can be downloaded from www.jbctools.com/software.html.

Note: The RJ12 station connection cable must be disconnected for the update process. If a station is connected to the RJ12 connector, the update process will not start.

Menu Interface

The fume extractor has a menu interface for configuration and control.

Main Menu Options:

• Reset
• Unit
• Port
• Filter set
• Counters
• Program version

Unit Settings:

• Continuous mode: Enable/disable continuous aspiration.
• Beep: Enable/disable keypad sound.
• PIN: Enable/disable PIN request for parameter modification.
• Change PIN: Change the default security PIN (0105).
• Workbench: Select working mode for 1 or 2 workbenches.

Port Settings:

• Program: Select preset (H, M, L) or custom aspiration programs (10-100% flow).
• Delay to stop / Stand: Sets the time the extractor keeps aspirating after the tool is returned to the stand (0-999 seconds, default 60s).
• Delay to stop / Work area: Sets the time the extractor keeps aspirating at the work area after the tool is returned to the stand (0-300 seconds).
• Pedal / Activation: Sets the pedal activation mode (Pressed or Released/one-touch).
• Pedal / Mode: Configures the mode when activation is set to pressed (default is pressed).

Filter Set Settings:

• Carbon life: Shows remaining activated carbon lifetime (%).
• Saturation: Shows saturation status of HEPA + carbon filter set (%).
• Reset carbon: Resets the carbon lifetime counter after filter replacement.

Counters:

• Total: Displays Plugged hours, Idle hours, Work area hours, Stand hours, and Work area cycles.
• Partial: Displays similar counter information as Total.

Fume Extractor Activation

When the fume extractor is turned on, the display shows the current status. The filter saturation indicator is green if the carbon filter lifetime is higher than 20%.

STOP #4: Indicates the cover is opened or badly closed. Double check the cover.

Troubleshooting

Station troubleshooting is available on the product page at www.jbctools.com.

Parameters:

Important: Power off soldering stations connected to the fume extractor before modifying any parameter.

Extraction Control via the Pedal

The fume extractor aspiration can be activated/deactivated using JBC's pedal P405 or P005.

Pedal Connection: Connect the pedal to the pedal connector and refer to the "Pedal / Activation" and "Pedal / Mode" descriptions.

Fume Extractor Configurations

Parameters, features, and performance vary depending on the fume extractor configuration.

230V - 50/60Hz

120V - 50/60Hz

100V - 50/60Hz

Maintenance - Filter Replacement

The fume extractor unit indicates when filters need replacement via the display and the indicator LED.

Filter Replacement Procedure:

1. Remove the cover (1) by opening the quick release levers (2).
2. If the indicator LED (3) remains red after replacing the pre-filter (4), the main filter (5) is saturated and must also be replaced.
3. After replacing the main filter (5), reset the carbon filter counter (Main Menu: Filter Set > Reset Carbon).
4. The service life of the main filter is a maximum of 1 year after opening its packaging.
5. If the main filter is changed while the fume extractor is on, it will automatically start the filter detection process and activate aspiration.

Note: The main filter has a specific position. Ensure the filter ribs align with the casing slots. Connect the filter tube to the quick-coupling on the casing.

Quick Release Lever Adjustment

To ensure airtightness, the locking force between the casing and cover can be adjusted by turning the knurled nut of the locking lever. Turn clockwise to loosen and counterclockwise to tighten.

Filter Spare Parts

The following filters are available as spare parts for the FAE1:

• FAE1100 Filter (with HEPA H13 for FAF1, Ref. FAE1-100)
• FAE1110 Pre-Filter (M5, EN 779, medium efficiency, Ref. FAE1-110)
• FAE1200 Filter (with HEPA H14 for FAE1, Ref. FAE1-200)
• Compact Filter (active carbon filter and particle filter HEPA H13, EN 1822)
• Compact Filter (active carbon filter and particle filter HEPA H14, EN 1822)

Read the safety guidelines thoroughly to perform equipment maintenance safely.

Safety

Follow safety guidelines to prevent electric shock, injury, fire, or explosion.

• The equipment is designed to filtrate only fumes generated by soldering. Do not use for combustible, explosive, or corrosive gases.
• Use only approved, grounded power bases. Hold the plug, not the wire, when unplugging.
• Do not leave the appliance unattended when on.
• Do not cover ventilation grills.
• This appliance can be used by children over eight and persons with reduced capabilities if supervised and instructed. Maintenance must be carried out by supervised children only.
• Keep the workplace clean and tidy. Wear appropriate protective mask, safety goggles, and gloves when handling polluted filters or pre-filters.
• Do not use the equipment without filters.
• Saturated filters cannot be cleaned and reused.
• Avoid blowing out filters or dirty parts; vacuum them if necessary.
• Handle filters carefully to avoid losing particles.
• Treat saturated filters as waste according to the filtered contaminant and applicable country standards (European Waste Catalogue classification: 15 02 Absorbents, filter materials, wiping cloths and protective clothing; 15 02 02 for contaminated items; 15 02 03 for others).
• Failure to comply with filter change recommendations may exceed maximum particle and gas concentrations.

Specifications

FAE1 Fume Extractor for 1 Workbench

• Ref.: FAE1-1C (120V), FAE1-2C (230V), FAE1-9C (100V)
• Input power: 270W (120V), 300W (230V), 200W (100V)
• Fuse: 4A (120V, 100V), 2.5A (230V)
• Working Areas (Workbenches): 1 or 2
• Noise: 55 dB @ 1m (FAE1-2C with 1 Workbench config. and Low aspiration program)
• Blower Type: Brushless
• Flow Rate: 230 m³/h (135 CFM)
• Max. Vacuum: 6 kPa (0.87 psi) for 230V, 4.3 kPa (0.62 psi) for 120V, 3.2 kPa (0.46 psi) for 100V
• Filters:
  • Dust filter (Pre-filter): Class M5, Standard EN 779, Efficiency 40-60% @ 0.4 μm
  • Particle Filter (Compact Filter): Class ePB10, Standard ISO 16890, Efficiency 60% ≤ 10 μm
  • Gas Filter (Compact Filter): Activated carbon
  • HEPA Filter: HEPA H13, Standard EN 1822, Efficiency 99.95% @ MPPS* (*MPPS usually between 0.1-0.3 μm)
• Connections: Pedal connector (USB-B), Station connectors RJ12 (4x)
• Total Net Weight: 10.87 kg / 23.96 lb
• Total Package Dimensions / Weight: 425 x 425 x 545 mm / 12.90 kg (L x W x H)

Complies with CE standards. ESD safe.

Warranty

JBC offers a 2-year warranty covering manufacturing defects, including replacement of defective parts and labor. Warranty does not cover product wear or misuse. For warranty validation, return the equipment postage paid to the dealer of purchase.

Get 1 extra year JBC warranty by registering at https://www.jbctools.com/productregistration/ within 30 days of purchase. Registered users will receive email notifications about new software updates.

This product should not be thrown in the garbage. In accordance with European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

Certifications: CE, EAC, UK CA

www.jbctools.com

Notes

This section is for user notes.