Hooke Road Hard Top Removal Tool
Model: MMR.10060 BXG.1060-S
MAKE A DIFFERENCE
(1) Contents:
| Qty | Part Name | Size(mm) | Qty | Part Name | Size(mm) |
|---|---|---|---|---|---|
| 1 | Hard Top Removal Tool Assembly | 11 | Hex Socket Head Cap Screws | M8*20 | |
| G | brake wheel X2 | X | Flat Washer×2 | M8 | |
| G | free wheel X2 | 16 | Nylon Insert Lock nut | M8 | |
| Z1×2 | casing | 6.2" | 12 | Hex Socket Head Cap Screws | M6*50 |
| Z2x2 | casing | 16" | X | Flat Washer×2 | M6 |
| Z3x2 | casing | 19" | 2 | Nylon Insert Lock nut | M6 |
| H1 | Hex Socket Head Cap Screws | M6*40 | J1 | Rubber base | M6*120 |
| X | Flat Washer×2 | M6 | X | Flat Washer×2 | M6 |
| 4 | Nylon Insert Lock nut | M6 | 2 | thumb screw | M6 |
| H2 | Socket Head Cap Screws | M8*80 | Hex Nuts | M6 | |
| X | Split Lock Washer×2 | M8 | J2 | Rubber base | M8*100 |
| 8 | Flat Washer×2 | M8 | X | Flat Washer×2 | M6 |
| Nylon Insert Lock nut | M8 | 4 | Hex Nuts×2 | M6 | |
| J3×2 | thumb screw | M8*20 | K2 | Hex Socket Head Cap Screws | M8*45 |
| J4×4 | Hex Socket Head Cap Screws | M8*130 | X | Split Lock Washer×2 | M8 |
| K1 | Adjustable travel stop | 1 | Flat Washer×2 | M8 | |
| X | Hex Bolt | M6*12 | Nylon Insert Lock nut | M8 | |
| 1 | Flat Washer×2 | M6 | K3×1 | Spring | 1.5*12*50 |
| Hex Nuts | M6 |
Assembly Diagrams:
Support Platform Components:
Part B: Two long curved bars.
Part 5: Support structure with multiple connection points.
Part Z1: Two straight tubes.
Part 4: Two angled support arms.
Part 3: Main frame of the support platform.
Base Components:
Part Z2: Two vertical support posts.
Part Z3: Two short connecting bars.
Part 2: Base frame with wheel mounts.
Part F (number 1): Base assembly with wheels.
Part G: Wheels (free and brake).
Screw Pack 1:
H1 (X4): Hex bolts with washers.
H2 (X8): Longer hex bolts with washers.
I1 (X16): Hex bolts with washers and nuts.
I2 (X2): Hex bolts with washers and nuts.
Screw Pack 3:
J1 (X1): Threaded rod with knobs.
J2 (X4): Knobs with threaded shafts.
J3 (X2): T-shaped connectors.
J4 (X4): Small bolts.
J5 (X4): Pins.
J6 (X1): Allen wrench.
J7 (X1): Small bolt.
J8 (X1): Small bolt.
J9 (X1): Small bolt.
J10 (X1): Small bolt.
NOTES: Subject to the number of accessories received.
Screw Pack 4:
K1 (X1): Adjustable travel stop bracket.
K2 (X1): Small bracket with bolts and washers.
K3 (X1): Spring.
K4 (X4): Clips.
K5 (X2): Brackets.
K7 (X1): Critical brake disc.
(2) Tools required:
- 10mm, 13mm, and 14mm Wrench
- 5mm and 6mm Hex Bit Socket
(3) Installation time:
Estimated installation time is 3-4 hours, requiring 3-4 people. Time may vary based on mechanical skill level.
IMPORTANT: Please verify all parts are present and read instructions carefully before starting installation!
(4) Installation Instruction:
Base Installation:
- Install the wheels (Part "G") onto Part "F" (number 1). Ensure free wheels are at the front and brake wheels are at the rear. Insert Part "Z3" into Part "F" (number 1).
Diagram shows wheels being attached to the base frame with bolts (I1 x 16) and brake wheels and free wheels identified. - Install Part "E" (number 2). Clamp Part "K5" at the connection.
Diagram shows Part E being attached to the base assembly, with K5 clamps securing the connection. - Sleeve Part "Z2" into the round tubes. Multiple holes allow for adjustable height.
Diagram shows Part Z2 being inserted into a larger tube, with an indicator for "Adjustable Height" and quantity J5 x 2.
Support Platform Installation:
- Install Part "D" (number 3) into Part "Z2". Assemble Part "C" (number 4) and Part "D" (number 3).
Diagram shows Part D being inserted into Z2, and Part C being attached to Part D. Quantities H2 x 2 and J5 x 2 are indicated. - Install two round pipes (Part "Z1") into Part "D" (number 3). Connect the support body (number 5) to the round tubes.
Diagram shows Z1 pipes being inserted into Part D, and the support body (Part 5) being attached to the structure. Quantities H2 x 2 and H2 x 4 are indicated. - Adjust the support platform height to the minimum. Install Part "J2" & Part "K4" into Part "A" (number 5).
Note: If your vehicle is a TJ model, replace the screws in Part "J2" with Part "J4".
Diagram shows J2 knobs and K4 clips being installed onto Part A, with a note regarding TJ model modifications. - Install critical brakes - Part "K7" (in screw pack 4).
- Install the brake disc in the two holes above the side with the handbrake using Part "I2" (in screw pack 2).
Diagram shows the brake disc (K7) being attached with I2 bolts. - Install the adjustable travel stop (Part "K1" in screw pack 4) in the second hole on the side with the handbrake.
Diagram shows the adjustable travel stop (K1) being installed. - First, install the spring in the adjustable travel stop and ring. Remove the screw on the adjustable travel stop and insert it into the brake rope. Restore and tighten the screw to lock the brake rope.
Diagrams show the spring (K3) being installed, and the wire rope being secured with a screw and adjusted.
- Install the brake disc in the two holes above the side with the handbrake using Part "I2" (in screw pack 2).
- Install Part "J1", Part "J3" & Part "B" (in screw pack 3).
Diagram shows J1 threaded rods and J3 connectors being attached to Part B.
Instructions for use:
- When preparing to disassemble, adjust the height of the front support device to be higher than the rear.
Diagram indicates "Low" and "High" settings for the front support device. - After the roof is stuck, install the front supports (Part "F"). The front of the roof should be significantly higher than the rear, with a recommended distance of about 4 inches to prevent bumping the vehicle body.
Images show the roof in a raised position, with a measurement indicating approximately 4 inches difference between front and rear supports. - When adjusting the height up and down, support the armrest firmly and then adjust the height slowly. This is the safest method.
Images show hands supporting the armrest while adjusting the height. - It is recommended that the two front support devices support the two large boards of the hardtop, and the four rear support devices support the edge of a small board on one side.
Images show the placement of support devices on the hardtop.
Step 9: Completion
The installation is complete. Enjoy your off-road life with this Hooke Road product!
Diagram shows the fully assembled Hooke Road Hard Top Removal Tool with a Jeep Wrangler hardtop being lifted.
Attention:
1. The product parts in this instruction may differ slightly from the actual product contents, but this generally does not affect the installation of the product.
2. Please feel free to contact your distributor if you have any questions about your purchase.
