Tow-Trust TC638 Towbar Fitting Instructions

Citroen Xsara Picasso 2000 - 2010

Important: Please read General Notes overleaf before fitting.

ItemQtyDescriptionItemQtyDescription
A1CrossmemberE2M16 x 50 Bolts, Nuts & S/P Washers
B1L/H Side ArmF4M10 x 100 Bolts, Nuts & S/P Washers
C1R/H Side ArmG6M10 x 35 Bolts & 6 S/P Washers
D415 x 54 Spacer TubesH410 x 40 Flat Washers
J1010 x 25 Flat Washers

Fitting Instructions:

  1. Remove the spare wheel and lower the rear exhaust hanger.
  2. Locate item D into the existing holes in the outer face of each chassis member.
  3. Using item F with item J and item H on the outer face of the chassis, loosely bolt item B and item C into place.
  4. Locate the two existing holes in the rear panel open these out to 12mm. Using item G with item J loosely bolt item A at these points.
  5. Using item G with item J bolt item A to item B and item C.
  6. Using item E bolt the ball bracket and wiring plate (not supplied in this kit) to the mounting plate.
  7. Fully tighten all nuts and bolts and ensure the towbar is rigid and secure.
  8. Re-fit the exhaust hanger and replace the spare wheel.

Diagram Description: The diagram shows an exploded view of the towbar assembly being fitted to the underside of a vehicle chassis. Key components labeled A through J are depicted in their approximate positions, with arrows indicating connection points and fasteners.

Note: Nose load limits and vehicle manufacturers trailer / caravan weight limits must be observed.

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TC638 ?v=1716293417 Microsoft Word 2010 Microsoft Word 2010

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