Fiamma Carry-Bike Kit Frame Sprinter Installation Guide
This document provides comprehensive installation and usage instructions for the Fiamma Carry-Bike Kit Frame, designed for Mercedes Sprinter vehicles (2018 onwards). For instructions in other languages, please consult the Fiamma website.
Product Overview
The Fiamma Carry-Bike Kit Frame is an accessory for transporting bicycles on the rear of a Mercedes Sprinter van, model year 2018 and onwards. It is designed for specific vehicle configurations and requires careful installation according to these instructions.
Vehicle Compatibility: Designed for Mercedes Sprinter (≥2018). Not suitable for vehicles with 270° hinge systems.
Dimensions: The assembled unit has approximate dimensions of 168 cm (height) x 73 cm (width) x 133 cm (depth/extension).
Weight Capacity: The product image shows "9,5 kg", which may refer to the product's own weight or a specific load limit for a configuration. Always refer to the latest Fiamma documentation for precise load ratings.
Parts List
| Label | Description | Quantity |
|---|---|---|
| A | Main Frame Bracket | 2x |
| B | Upper Frame Support | 1x |
| C | Lower Frame Support | 1x |
| D | Frame Extension Piece | 1x |
| E | Rail Support Bracket | 2x |
| F | Rail Mounting Plate | 2x |
| G | Lower Fixing Bracket | 2x |
| H | Upper Fixing Bracket | 1x |
| I | Bracket Spacer | 2x |
| J | M6x55 Bolt | 2x |
| L | Bracket Component | 2x |
| M | End Cap / Cover | 2x |
| N | Rail End Stop | 2x |
| O | Rail Cover | 2x |
| P | Mounting Plate | 2x |
| Q | Cover / Cap | 2x |
| R | Cover / Cap | 2x |
| S | M6x45 Bolt | 1x |
| T | M6 Bolt | 1x |
| U | M6x70 Bolt | 4x |
| V | 8.4x14x1.6 Washer | 4x |
| W | M6 Nut | 2x |
| X | 6.4x12.5x1.6 Washer | 2x |
| Y | M6x20 Bolt | 5x |
| Z | M8 Bolt | 4x |
| Z2 | 6x12 Bolt | 4x |
| Y2 | Vertical Support Component | 2x |
| N2 | Bracket Component | 4x |
| Q2 | Bracket Component | 2x |
| P2 | Mounting Plate Component | 2x |
| R2 | M6x20 Bolt | 5x |
| A2 | 6.5x18x1.5 Screw | 4x |
Installation Instructions
Step 1: Initial Bracket Attachment
Attach brackets (labeled '1' in diagram) to the vehicle's rear door. This involves positioning and securing the initial mounting plates.
Diagram shows positioning of initial brackets on the rear door.
Step 2: Securing Mounting Plates
Use parts Q2 and P2 to secure the mounting plates. The diagram shows two distinct mounting points, each requiring Q2 and P2.
Diagram shows attaching Q2 and P2 to the initial brackets.
Step 3: Attaching Main Frame Brackets
Attach main frame brackets (A) to the vehicle's rear door using parts G, V, and Z. The diagram shows two sets of these components being attached, likely one on each side of the rear door.
Diagram shows attaching components G, V, Z to the vehicle, forming the base for the main frame.
Step 4: Assembling Frame Components
Assemble frame sections using parts F, L, and E. This appears to be creating the vertical supports for the bike rails.
Diagram shows how parts F, L, and E connect.
Step 5: Connecting Frame Sections
Connect the assembled frame sections (F, L, E) to the main frame brackets (A) using parts A2 and U. Also shows connecting part D to frame bracket A using A2 and U.
Diagram shows attaching the assembled frame parts to the main brackets (A) and connecting D.
Step 6: Mounting Main Frame
Attach the main frame assembly (A) to the vehicle's rear structure. This step uses parts J, W, and X for securing.
Diagram shows attaching the main frame (A) using bolts (J) and washers (W, X).
Step 7: Attaching Vertical Support
Attach the vertical support component (Y2) to the frame. The diagram indicates a specific mounting point on the frame.
Diagram shows attaching Y2 to the frame, possibly a guide or support.
Step 8: Vehicle Views
Illustrates the rear and front views of the vehicle, likely indicating where the carrier is mounted.
Diagram shows the vehicle from the rear (with door open) and front.
Step 9: Attaching Lower Vertical Support
Attach the lower vertical support (C) to the frame, using part Z2 for securing. The diagram shows a close-up of the connection point.
Diagram shows attaching C with Z2.
Step 10: Assembling Upper Frame
Assemble the upper frame components using parts F, H, and E.
Diagram shows connecting F, H, E.
Step 11: Connecting Upper Frame Sections
Connect the upper frame sections (B) to the main frame brackets (A) using parts A2 and U. Also shows connecting part D to the frame.
Diagram shows attaching B and D using A2 and U.
Step 12: Mounting Upper Frame to Lower Frame
Mount the upper frame section (B) to the lower frame section (C) using part B. The diagram shows the connection point and suggests a sliding or interlocking mechanism.
Diagram shows connecting B to C.
Step 13: Securing Frame and Drilling
Secure the frame assembly to the vehicle. This step involves drilling holes (indicated by Ø 10) and using screws (Y) for attachment.
Diagram shows drilling holes and using screws (Y) to secure the frame.
Step 14: Attaching Bike Rails and Supports
Attach the bike rails and associated supports (J, W, X, Y2, R2, Z2). The diagram shows multiple connection points and fasteners.
Diagram shows attaching bike rails and supports using J, W, X, Y2, R2, Z2.
Step 15: Final Tightening and Door Check
Tighten all screws and ensure the rear vehicle door opens and closes correctly. ⚠️
Diagram shows the rear of the vehicle with the door opening/closing, and close-ups of tightening screws.
Step 16: Attaching Additional Components
Attach the remaining components, including rail end stops (N) and covers (M, O, Q, R), using parts P, S, T, P2, R2, N2.
Diagram shows attaching N, M, O, P, Q, R using various fasteners.
Important Notes and Warnings
General Checks: Before installation, check that all parts are present and undamaged. If you have doubts or questions regarding installation, use, or product limitations, contact your dealer. Installation should be performed by qualified personnel in compliance with local regulations.
Vehicle Compatibility: Ensure the vehicle's rear door is solid and suitable for anchoring points. The product is designed for installation on the right rear door only and is not suitable for vehicles with 270° hinge systems. ⚠️
Diagram Explanation (Page 4): The diagrams illustrate hinge system compatibility, showing a 180° hinge system (compatible) and a 270° hinge system (not suitable).
Usage Warnings:
- Always secure the bikes to the Carry-Bike rails.
- Fiamma declines all responsibility for personal injury or property damage due to incorrect assembly or use.
- Do not modify the product in any way.
- In case of an accident, check the product for damage and contact your dealer before moving the vehicle.
- Read all instructions and warnings carefully. Failure to comply with these instructions or local traffic laws may cause severe damage.
- Keep the original packaging for returns.
- Always comply with speed limits and traffic regulations. Adjust speed according to traffic conditions and load.
- Periodically check the attachment of the carrier, especially after the first kilometers and before/after long trips.
Warranty and Support
In case of problems, contact your local dealer and provide the data from the nameplate. Consult the Fiamma website for spare parts drawings.
Fiamma provides a warranty against defects in materials and manufacturing, in accordance with local laws and regulations of the country where the product was purchased.
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