Fiamma Carry-Bike Kit Frame Crafter Installation Guide for VW Crafter

Product Overview and Specifications

This document provides installation and usage instructions for the Fiamma Carry-Bike Kit Frame Crafter, designed for the VW Crafter vehicle (model year 2017 and later).

Key Specifications:

• Weight: 9.5 kg ⚖️
• Dimensions: Height 168 cm, Width 133 cm, Depth 73 cm
• Installation Location: Right rear door only.
• Compatibility Note: Not suitable for vehicles with a 270° hinge system.

Package Contents and Parts List

Refer to the diagram on page 2 for a visual representation of all parts. The following table lists the components:

General Safety and Installation Advice

Before Installation:

• Check that all parts are undamaged and have not been deformed during transport.
• Ensure the product is compatible with the vehicle.
• Verify that the vehicle's rear door or wall is sufficiently solid and suitable for guaranteeing the resistance of the anchoring points. If not, reinforcement may be necessary.

Installation Process:

• Installation must be carried out by qualified personnel.
• Follow the assembly instructions precisely.
• Do not modify the product in any way.
• Comply with current local regulations and the Highway Code.

During Use:

• Always comply with speed limits and traffic regulations. Adjust speed according to traffic conditions and load.
• Periodically check that all fixing elements are secure, especially after the first few kilometers and before/after long trips.

In Case of Problems or Damage:

• If you have doubts or questions, contact your local dealer.
• In the event of an accident, check the product for damage. If damaged, contact your dealer before moving the vehicle.
• For spare parts, consult the website or your dealer, providing the alphanumeric code from the nameplate.

Liability:

• Fiamma declines all responsibility for personal injury or property damage resulting from incorrect assembly, improper use, or unauthorized modifications.

Installation Steps

Follow these steps carefully for correct installation. Refer to the diagrams on pages 5-13 for visual guidance.

Step 1: Initial Attachment

Attach component A to the vehicle's right rear door. Use screws S (1x) and T (1x).

Step 2: Securing Brackets

Use components P2 (2x) and Q2 (4x) to secure the initial frame components. Ensure proper alignment.

Step 3: Frame Assembly

Attach component G (2x) to component A using screws X (4x) and W (6x).

Step 4: Connector Assembly

Assemble the frame connectors: F (2x), L (2x), I (2x), E (2x).

Step 5: Connecting Frame Parts

Connect component D (2x) to component A using screws A2 (4x) and U (4x).

Step 6: Main Frame Installation

Attach the main frame structure (component A) to the vehicle. Secure it using screws W (6x) and X (6x). An arrow indicates the attachment point.

Step 7: Additional Support

Attach component Y2 (3x) to the vehicle frame. An arrow indicates the attachment point.

Step 8: Vehicle Views

Illustrations show the rear and front views of the vehicle after the main frame is installed.

Step 9: Vertical Component Attachment

Attach component C (1x) to the frame using screws Z2 (4x).

Step 10: Upper Connector Assembly

Assemble upper frame connectors: H (1x), E (2x), F (2x).

Step 11: Final Frame Connections

Attach component B (1x) to the frame using screws A2 (4x) and U (4x). Also connect component D.

Step 12: Connecting Main Supports

Connect component B to component C. Arrows indicate the direction of connection.

Step 13: Drilling and Securing

Drill holes with a 10 mm diameter (Ø 10) in the vehicle door. Attach components using screws Y (5x).

Step 14: Final Securing

Attach component J (1x) to the frame using screws W (6x), X (6x), Y2 (3x), R2 (5x), and Z2 (4x).

Step 15: Bracket Installation

Install various mounting brackets: P (1x), T (1x), S (1x), S2 (2x), K2 (1x), Q (1x), R (1x) using the provided screws and washers.

Step 16: Final Bracket Attachment

Attach the remaining mounting brackets: M (2x) with N2 (4x), and N (2x) with O (2x).

Labels and Final Checks

Attention: Keep the provided labels and affix them to the Carry-Bike rails as instructed. ✔️

Final Check: Tighten all screws and ensure the rear door opens and closes correctly. This is crucial for proper function and safety.

Warranty and Contact Information

Warranty: In case of defects with regards to materials and manufacturing, the customer is entitled to the warranty in accordance with local laws and regulations of the country where the product was purchased.

Contact: For any issues, please contact your local dealer and provide the data from the nameplate. Consult the Fiamma website for spare parts drawings.