Fiamma Carry-Bike Ducato E-Bike

Product Information

Product Name: CARRY-BIKE FRAME DUCATO E-BIKE

Model Numbers: 02094-36A, 02094A36A

Compatible Vehicle: FIAT DUCATO

This document provides installation and usage instructions for the Fiamma Carry-Bike bicycle carrier, designed for Fiat Ducato E-Bike models.

The manual is available in multiple languages, including English (EN), German (DE), French (FR), Spanish (ES), Italian (IT), Dutch (NL), Swedish (SV), Danish (DA), Norwegian (NO), Finnish (FI), and Portuguese (PT).

Key Features & Dimensions

Dimensions:

• Height: 136 cm
• Width: 128 cm
• Depth (at base): 96 cm
• Depth (top): 60 cm
• Height (rear door clearance): 143 cm
• Depth (lower part): 32 cm

Load Capacities:

• Maximum bikes: 2
• Maximum weight per bike: 25 kg
• Total maximum weight: 50 kg
• Maximum speed with bikes mounted: 130 km/h

Package Contents: Refer to page 2 for a detailed list.

General Installation & Safety Advice

[Warning] Check that nothing has been damaged or deformed during transport.

In case of doubts or questions concerning installation, use, or limitations, contact your dealer. Installation by qualified personnel in compliance with local regulations is recommended.

Vehicle Compatibility:

• Not suitable for vehicles with 270° hinge systems.
• Ensure the rear door is securely closed before installation.
• For camper vans with rear windows, download a template from fiamma.com to check compatibility.

General Usage Precautions:

• Always ensure the vehicle wall/rear door is solid and suitable for anchoring points. Reinforce if necessary.
• The carrier modifies the vehicle's normal weight distribution; do not exceed maximum permissible axle load.
• Do not exceed the maximum permitted vehicle length and total weight.
• Distribute bike weight evenly (heavier bikes closer to the vehicle) for stability.
• Signal the presence of the carrier with an appropriate sign for protruding loads. Use additional rear-view mirrors if rear visibility is limited.
• Be aware of the carrier's presence when driving, especially when reversing, and if the vehicle has parking sensors.
• Comply with speed limits and traffic laws. Adjust speed to traffic and load conditions.
• Ensure tow hook accessibility and trailer cornering mobility (DIN 74058) if using with a trailer.
• Periodically check the carrier's fastenings, especially after initial use and long trips. Replace worn components immediately.
• Ensure sufficient clearance between bike handlebars/pedals and vehicle rear windows to prevent glass damage.
• Remove accessories (child seats, baskets, etc.) from bikes as vibrations can dislodge them.
• The rear windscreen wiper may be affected by the bikes; check wiper blade radius before operation.
• Bike covers are not allowed on this model.
• Remove bicycle batteries before transport.
• The lower version requires the number plate holder bar with regulation lights.
• The rear door can be opened even with bikes mounted.
• Rotating bicycle handlebars is recommended to prevent damage to the vehicle wall; Fiamma is not responsible for such damage.

Installation Steps

The following steps detail the assembly process. Refer to the part labels (e.g., A, B, U) and quantities provided in the diagrams.

Step 1: Initial Attachment

Mounting the primary frame structure to the vehicle's rear.

Step 2: Securing Mechanisms

Engage securing mechanisms as shown in the diagram.

Step 3: Screw Replacement

Remove the first screw and replace it with parts X, Y, and J. Repeat this process for the other screws, one at a time.

Step 4: Attaching Frame Components

Attach frame components (e.g., D, E) using specified screws and washers. [Warning] Tighten screws without forcing.

Step 5: Mounting Rail Supports

Mount rail supports (e.g., Q) using parts S, T, and R.

Step 6: Securing Options

Choose between Option A or Option B for attaching part P using screws E2A or E2B respectively.

Step 7: Frame Assembly

Assemble frame parts (e.g., B2, A2) to mounting brackets (G, H). [Warning] Do not completely tighten screws at this stage.

Step 8: Connecting Main Arms

Connect main arms (e.g., U) to frame parts (B, A, C).

Step 9: Attaching Support Brackets

Attach support brackets (e.g., F2, G2, H2, I) as shown.

Step 10: Carrier Mounted on Vehicle

The carrier is now mounted on the vehicle, and the rear door can be operated.

Step 11: Final Tightening

Securely tighten the main frame components (e.g., M). [Warning] Tighten screws firmly.

Step 12: Attaching Support Arms

Attach support arms (e.g., N).

Step 13: Final Securing

Secure the arms (M, N), potentially involving drilling (Ø 10 mm holes).

Step 14: Attaching Additional Brackets

Attach additional brackets (e.g., Z).

Step 15: Final Assembly of Arms

Complete the assembly of arms using parts W, V, M, T, N.

Step 16: Securing Top and Bottom Brackets

Attach top (O) and bottom (L) securing brackets.

Step 17: Final Tightening and Door Check

Tighten all screws and ensure the rear door opens and closes correctly.

Step 18: Preparing for Rail Attachment

Prepare for attaching the bike rails (e.g., Q2, R2).

Step 19: Attaching Rail Supports

Attach rail support components (e.g., P2, N2, U2, V2).

Step 20: Mounting Rail Holders

Mount rail holders (e.g., Z2, W2).

Step 21: Securing Rails

Secure the bike rails using parts I2, M2, L2.

Step 22: Final Frame Connections

Complete frame connections using parts M2, L2, C3.

Step 23: Positioning Bike Rails

Attach bike rails (B2) at the desired height: Standard (A), Midway (B), or Lower (C).

Step 24: Drilling and Final Attachment

Perform pre-drilling (Ø 5 mm) and drilling (Ø 8 mm) as indicated. Attach parts B2, L2, P2, A3.

Step 25: Fork Attachment

[Warning] Do not fully tighten the fork to the tube; leave a 2mm space.

Step 26: License Plate Carrier

It's necessary to use the LICENCE PLATE CARRIER (Accessory not included) for versions B-C.

Step 27: Rail Adjustments

Attach the bike holding arms (O2) and adjust them, allowing for 360° rotation.

Step 28: Securing Bike Rails

Secure the bike rails using part S2.

Accessories

The following accessories are available:

Warranty Information

Warranty Fiamma: In case of defects with regards to materials and manufacturing, the customer is entitled to the warranty in accordance with local laws and regulations of the country in which the product was purchased.

Contact & Support

For problems, please contact your local dealer, providing the data from the nameplate. Consult the Fiamma website (fiamma.com) for spare parts drawings and further information.

Manufacturer: Fiamma S.p.A.

Address: Via San Rocco, 56, 21010 Cardano al Campo (VA), Italy

Fiamma S.p.A. reserves the right to modify at any time, without notice, prices, materials, specifications and models or to cease production of any model.