Paslode Cordless 16 Gauge Straight Finish Nailer

Introduction and Warranty

This manual is intended to acquaint users with the Paslode Cordless 16 ga. Straight Finish Nailer. This tool is powered by an internal combustion linear motor, similar to an automobile engine, which uses a fuel and air mixture to drive fasteners. The nailer is self-contained, carrying its own fuel supply, battery, and fasteners.

Users are responsible for ensuring that all operators read and understand this manual before operating the tool. For questions or additional copies of the manual, contact a Paslode representative. For the nearest representative, call 1-800-682-3428.

Warranty Statement: Paslode warrants new power fastening tools, parts, and accessories against defects in material and workmanship for specified periods:

• One-Year Limited Warranty: Applies to all parts except normal wearing parts or those covered by extended warranty.
• Five-Year Extended Limited Warranty: Applies to molded nylon parts such as the cap, grille, handle halves, actuator, and trigger.
• 90-Day Limited Warranty: Applies to normal wear parts including bumper, driver blades, and O-rings.

This warranty is limited to tools sold and serviced in the United States. It is void if the tool is misused, abused, used with non-specified fasteners or fuel, improperly maintained, repaired with non-genuine Paslode parts, damaged in transit, or altered. Paslode disclaims all other warranties, expressed or implied, including those related to merchantability and fitness for a particular purpose. Paslode is not liable for direct, indirect, or consequential damages.

Overview of the Paslode Cordless 16 ga. Straight Finish Nailer

The Paslode Cordless 16 ga. Straight Finish Nailer is a self-contained, portable tool that uses liquid hydrocarbon fuel to power a linear drive internal combustion motor. The tool is comprised of three main assemblies: the handle, motor, and magazine.

Specifications:

• Weight (with battery): 4 lbs 12oz
• Height: 11-3/4 inches
• Length: 10-1/2 inches
• Magazine: 16 ga. Straight
• Cycle Rate: Intermittent Operation – 2 to 3 nails per second. Exceeding this rate may cause overheating and performance loss.
• Fasteners: 16 Gauge Straight
• Magazine Capacity: 2 nail strips, or 110 fasteners
• Battery: 6 volts DC, provides energy for approximately 4000 fasteners on a full charge.
• Fuel Cell: Short yellow fuel cell (.64oz) - Part No. 650039. Provides fuel for approximately 1200 fasteners.

Handle Assembly: Contains the fuel cell, indicator light, and trigger.

Motor Assembly: Contains the cover, filter, motor housing, nose, and work contacting element.

Magazine Assembly: Contains components for loading fasteners and the battery.

Diagram Description: The tool illustration shows the following components: cap, motor housing, quick clear cover, Motor Assembly, removable grille & filter, Handle Assembly (soft grip), reversible belt hook, soft touch trigger, fuel cell compartment, Magazine Assembly, battery indicator light (opposite side), adjustable depth of drive (opposite side), nail count indicator, follower, battery compartment (opposite side), work contact element, and no-mar tip.

Safety Instructions

General Safety:

• Read and understand all safety precautions and manual instructions before operating the tool. Failure to do so may result in serious injury or death.
• The Cordless Finish Nailer is an internal combustion device producing hot exhaust gases. Do not use in combustible environments or near flammable materials.
• Operate the tool only in a well-ventilated environment due to carbon monoxide exhaust.
• Do not expose the tool to temperatures exceeding 120°F (49°C), as the fuel cell or battery may burst.
• Always keep the tool, fuel cell, battery, and charger out of the reach of children.
• Always wear EYE and EAR safety gear meeting ANSI Standard Z87.1.
• Never assume the tool is empty.
• Never point the tool at yourself or others.
• Never engage in "horseplay" with the tool.
• Never carry the tool with your finger on or squeezing the trigger.
• Never operate a malfunctioning tool.
• Do not load fasteners with the trigger and/or work contacting element pressed in.
• Never operate the tool with the work contacting element removed or disabled.
• Always point the tool away from yourself and others when clearing jams or removing fasteners.
• Never operate the tool if parts are loose, damaged, or missing.
• Do not drive fasteners into knots or on top of other fasteners, as this may cause ricochet and injury.
• Operate the tool only on the workpiece.
• Never drive fasteners into areas with concealed hazards (e.g., wiring, pipes).
• Maintain secure footing when on ladders or high locations. Avoid over-reaching.
• Allow only qualified personnel to operate the tool.
• Properly store fuel cells away from heat, sparks, and open flames.
• Always store the tool with the fuel cell and battery removed.
• Keep the tool clean to prevent jams and malfunctions.
• Keep hands clear of the work area surface.

Battery Disposal: Paslode batteries contain cadmium and must be recycled or disposed of properly. Contact your local recycling center or call 1-800-822-8837 for information on Ni-Cd battery recycling.

Battery and Charging System

The Paslode Cordless tools use a rechargeable battery and charging system. New batteries must be fully charged before first use. Charging time varies from 5 minutes to 2 hours depending on battery discharge level.

Important Charging Notes:

• Chemical/Explosion Hazard: Read all instructions before charging or using the battery. Failure to follow instructions may result in fire, severe burns, or release of toxic materials.
• Charging Instructions:
  1. Connect the wall mount unit to a 120V AC outlet and the charger base. A green light indicates power.
  2. Insert the battery into the charger. The red light indicates charging; the green light goes out.
  3. A fully charged battery shows a solid green light. The charger maintains a full charge until the battery is removed.
  4. Unplug the charger when not in use.
• Charging Times: First charge (new battery): 2 hours. Discharged battery: 5 minutes to 2 hours.
• Charging Don'ts: Do not charge outdoors or below 40°F (5°C). Do not allow metal objects to contact battery terminals. Do not puncture or open the battery case. Do not store batteries above 120°F (49°C). Do not incinerate batteries. Do not use a defective charger. Do not immerse the battery in water.

Battery Indicator Light: Located on the right side of the handle. A blinking green light indicates a fully charged battery. A blinking red light indicates the battery needs recharging.

Inserting Battery: Load the battery, contacts first, into the nailer. Push fully until locked. To remove, push the locking tab and slide the battery out.

Cleaning Terminals: If battery terminals become corroded, clean them with a soft cloth.

Fuel Cell and Metering Valve

The fuel cell contains fuel and propellant under pressure. The propellant squeezes the inner fuel container to eject fuel. Empty fuel cells should not be exposed to extreme temperatures.

Metering Valve:

The metering valve injects fuel into the combustion chamber. Only the metering valve with a yellow face is compatible with the Cordless 16 ga. Straight Finish Nailer.

Notes:

• Do not reuse the metering valve; replace with a fresh fuel cell/valve and dispose of the spent unit properly.
• When replacing the fuel cell, clean the air filter for optimal tool operation.
• Altitude Restriction: The tool may lose power at elevations above 4000 feet. For altitudes between 4000-9000 feet, use the blue high-altitude fuel metering valve (Part #219247).

Installing Metering Valve to Fuel Cell: Press the valve onto the fuel cell stem until it seats. The yellow adapter on the tool ensures proper alignment.

Fuel Cell Disposal: Discarded fuel cells may be considered hazardous waste. Users must comply with federal, state, and local solid waste regulations. Contact your local solid waste authority for guidance. Paslode is not responsible for proper fuel cell disposal.

Preparing the Paslode Cordless 16 ga. Straight Finish Nailer

Fasteners:

Use only Paslode 16 gauge straight fasteners designed for the tool. Using other fasteners may cause damage and void the warranty.

Loading Fasteners:

1. Insert one or two strips of Paslode 16 Gauge Straight Finish Nails into the rear of the magazine and slide forward.
2. Pull the follower back while applying pressure to the release lever until it passes the last strip of nails.
3. Release the lever and allow the follower to push the nails forward into the nose of the tool.

Lockout Feature: The tool prevents "blank cycling" by leaving ten nails in the magazine. When the follower reaches the lockout area, the tool automatically locks. Reloading nails unlocks the tool. Inspect the magazine and nose for any remaining nails when changing fastener length or loading.

Outdoor Weather:

Use the nailer outdoors in dry weather between 20°F (-7°C) and 120°F (49°C).

Hot Weather Operation:

The tool requires cooling. If idle for extended periods, keep the tool and fuel out of direct sunlight. If the tool overheats after continuous use, set it aside for 10-15 minutes to cool.

Cold Weather Operation:

Bring the tool, fuel cell, and battery above 20°F (-7°C) before use, preferably in a heated building or vehicle. Never expose to flame.

Caution: Do not use the tool in rain or excessive moisture, as this may cause damage and malfunction.

Paslode Cordless 16 ga. Straight Finish Nailer Operation

Operation Steps:

1. Press the work contacting element against the workpiece. The fan motor starts, injecting fuel into the combustion chamber, mixed with air by the fan.
2. Squeeze the trigger. The spark plug ignites the fuel/air mixture, driving the piston assembly down on the fastener.
3. Release the trigger and lift the tool. The combustion chamber opens, and the fan exhausts hot gases.

Depth of Drive Adjustment: Remove the battery before adjusting. Turn the adjustment wheel on the side of the tool to set the desired depth.

Danger: The work contacting element and nose can become hot after prolonged use. Avoid touching with bare hands.

Caution: Operate in a well-ventilated environment due to carbon monoxide exhaust.

Fasteners and Applications

Applications:

The Paslode Cordless 16 ga. Straight Finish Nailer is suitable for securing door and window casings, attaching baseboards, moldings, paneling, chair rails, picture molding, and other decorative trim.

Fasteners:

The tool drives Paslode 16 ga. Straight Finish Nails, collated into strips of 50. Using other fasteners may cause damage or injury.

Servicing

Restrict Field Service: Only perform the following procedures: checking battery energy level, recharging battery, checking fuel cell and metering valve, replacing fuel cell, cleaning/replacing air filter, and clearing a jam. For any other issues, contact a Paslode representative.

Danger: Never perform maintenance without first removing the fuel cell and battery. Start maintenance only after the tool is completely inoperative.

Fuel Cell Check: If the tool does not cycle or drive fasteners, check the fuel cell. Ensure it contains fuel and the metering valve is working. To test, hold the fuel cell upright and press the metering stem against a solid object. A small amount of fuel should be released.

Danger: Wear safety glasses during this test. Do not perform near open flame, sparks, or while smoking.

If no fuel is released, the fuel cell is empty and needs replacement. Dispose of the empty fuel cell properly.

Clearing a Jam:

1. Remove the battery.
2. Pull the latch, release the front guide, and pivot it forward.
3. Clear the jam and push the driver blade back up.
4. Close the front guide and latch it. Ensure the work contacting element moves freely.

Battery Check: Periodically check the battery indicator light. If the tool is not operating correctly, ensure the battery is sufficiently charged. When the work contacting element is depressed, the fan motor should turn on, and the indicator light should be solid green. A blinking red or solid red light indicates the battery needs recharging.

Air Filter: Open the grille, remove the air filter, tap gently to remove dust. Clean the filter every two days with soap and water for optimal performance.

End-of-Workday Routine:

• Remove the battery and store it in the tool case.
• Dispose of empty fuel cells properly, away from children and potential hazards.

When you get home:

• Place the battery in its charger if needed.
• Wipe the tool with a clean, soft cloth.
• Remove and clean the filter every two days.
• Check that the work contacting element operates freely.

Paslode Cordless Tool Accessories: No-Mar Tip, Battery, Tool Cleaner, Hex Key, Safety Glasses, Bumper Removal Tool, Lubricating Oil, Battery Charger Kit, Automotive Adapter, Carrying Case, High Altitude Valve Kit.

Tools: A 9/64" Hex Wrench (Part No. 900736) is provided with each nailer.

Troubleshooting

Preparing Tool for Operation - Battery/Charger Problems:

Normal Stage of Operation:

If the tool does not operate after following the service directions, return it to an authorized Paslode representative.

For the nearest Paslode representative, call 1-800-682-3428. For factory direct service, call 1-800-447-3830. For technical support, call 1-800-222-6990 or visit www.paslode.com. To purchase parts, visit www.itwconstructionparts.com.