Paslode IM200 F18 18 Gauge Cordless Finish Nailer

Introduction

This procedure provides a simple but effective way to clean your Paslode Cordless tool and maintain reliable operation. Regular cleaning and lubrication will also extend part life and provide maximum nail driving power.

Only one tool is necessary to disassemble the Paslode Cordless tool in preparation for cleaning: a 9/64" hex key provided with the Paslode Cordless tool.

Paslode recommends that an aerosol "Degreaser Cleaner", such as Paslode Degreaser Cleaner (Part No. 219086), be used for cleaning. This cleaner is available through your local Paslode Dealer.

If a different type of Degreaser Cleaner is selected, make sure that it will not damage plastic and electrical parts. Chemical damage to electrical parts may result in the tool being made inoperable.

Required Items

• Screwdriver
• 9/64" Hex Key
• Degreaser Cleaner
• Impulse Oil
• Clean Lint Free Rag

Safety Precautions

Cleaning Steps

1. Step 1: Disassemble Cap Assembly

   Using the 9/64" Hex Key (#900736), unscrew four #8-32 x 1-1/4" long Socket Head Cap Screws and Washers from the Cap Assembly. Leave the screws in the Cap Assembly to avoid loss.

2. Step 2: Remove Cap, Filter, and Grill

   Remove the Cap, Filter, and Grill as one assembly, and set aside. The Filter may be removed by lifting the Grill off the Cap. Clean the Filter with a mild soap solution, or replace if necessary.

3. Step 3: Unplug Electrical Connectors

   Carefully unplug the Electrical Connector to the Fan Motor Circuit Board and the Spark Plug Wire.

4. Step 4: Separate Cylinder Head

   Rotate the Cylinder Head Assembly counter-clockwise 1/8 of a turn and lift the cylinder head from the Motor Assembly. [Diagram shows rotation direction: ROTATE COUNTER CLOCKWISE]

5. Step 5: Access Areas for Cleaning

   You have now separated the tool into the two major assemblies, allowing access to the areas that require periodic cleaning and lubrication.

6. Step 6: Apply Degreaser to Cylinder Head

   Spray the Cylinder Head with Degreaser Cleaner. Allow the dirt and debris to drip off.

7. Step 7: Wipe Clean

   Using a clean, lint-free rag, wipe off any remaining cleaner or dirt. Make sure the Seal Rings and Spark Plug are completely clean and clear of debris. Repeat Step 6 to remove any heavy deposits or remaining residue.

8. Step 8: Lubricate Seal Rings

   Lightly lubricate the Seal Rings with 4-5 drops of Paslode Impulse® Oil, part #401482. Make sure oil is applied evenly around the Seal Rings. Set the Cylinder Head Assembly aside.

   Note: Paslode Impulse Oil is specially formulated for use in the Paslode Cordless Tool. The use of other types of lubricants may cause rapid build-up of combustion residue or result in premature part failure.

9. Step 9: Position Piston Assembly

   Push the Piston Assembly to the "down position" using a screwdriver handle or a clean piece of wood.

10. Step 10: Clean Motor Assembly Interior

    Spray a liberal amount of Degreaser Cleaner into the inside of the Sleeve and Combustion Chamber. Invert the Motor Assembly, and let excess cleaner and dirt drain out.

11. Step 11: Wipe Motor Assembly Interior

    Using a clean area of a lint-free rag, wipe off any remaining cleaner or dirt. Repeat Steps 10 and 11 to remove any heavy deposits or remaining residue.

12. Step 12: Lubricate Sleeve and Combustion Chamber

    With Motor Assembly tilted up, squeeze 3-4 drops of Impulse Oil into Sleeve (Area "A") and 4-5 drops onto the lower lip of Combustion Chamber (Area "B") and apply 4-5 drops around the top of the Combustion Chamber (area C). Rotate Motor Assembly while oiling to ensure oil is evenly distributed around Sleeve and Combustion Chamber.

    Note: Do not over oil the tool. Excessive oiling may cause staining of work surface.

13. Step 13: Distribute Oil

    Hold Motor Assembly upright, and push down and release several times to allow oil on the lower lip of the Combustion Chamber to be evenly distributed.

14. Step 14: Distribute Oil in Sleeve & Reassemble

    Manually push the Driver Blade up and down to distribute the oil in the Sleeve evenly.

    Reassemble the Paslode Cordless tool following disassembly Steps 1-4, pages 2-3 in Reverse order.

    Reassembly Note:

    Before tightening Cap Screws, depress the nose of the tool down on its work contacting element to close the Combustion Chamber. Make sure the cylinder head is centered to the motor, and that the Cap Assembly does not pinch exposed wires. Cap Screws must be tightened securely.

Tool Cutaway Illustration

Illustration of the Paslode Cordless 18 Gauge Finish Nailer's internal components, including the Combustion Chamber, Sleeve (Cylinder), Piston, "Mid-Check" Area (Escape), and Motor Assembly.

NOTE

After the tool is completely reassembled and all screws are tightened, test the tool for proper operation. Some smoke may be noticeable from the exhaust ports on the first few cycles as excess oil is burned off. Consult the operating manual for instructions if the tool malfunctions.

Cleaning Interval Guide

This chart provides recommended cleaning intervals based on the condition of the tool and the number of fasteners driven per week.

Intervals based on Tool Condition and Fastener Usage:

• Very Dirty/Muy sucias: Intervals vary from 2-3 Days (for high usage) to Monthly (for lower usage).
• Dirty/Sucias: Intervals vary from Weekly to Every 2 Weeks.
• Moderate/Moderadas: Intervals vary from Monthly to Every 2 Months.
• Clean/Limpias: Intervals vary from Every 2 Weeks to Every 2 Months.

Note: M = 1000 Fasteners. The interval will vary depending on the number of nails driven per week and operating conditions. If the tool becomes excessively dirty, reduce the interval. If it is not dirty, increase the interval.

For questions, contact your Paslode distributor.

Company Information

Printed in U.S.A.

©2001, Illinois Tool Works, Inc.

Paslode, An Illinois Tool Works Company

888 Forest Edge Drive, Vernon Hills, Illinois 60061

Website: www.paslode.com