Paslode Pneumatic Tools

Introduction

Congratulations on purchasing a Paslode pneumatic tool. You have made a wise choice. A Paslode tool is a professional quality tool that combines power and speed in a lightweight design for versatile operation in a variety of industrial and construction applications.

Please take the time to review this entire manual and all other documentation that came with the tool. They will help you to become familiar with operating a power fastening tool. Be sure to read the safety instructions carefully before using your new tool. Also read Paslode's warranty statement in the back of this manual.

Even though Paslode is a leader in the power fastening business, we continually strive to find new and better ways of improving our products. That is a commitment we've made to our most important asset: our customer.

Paslode also manufactures a line of cordless tools featuring Impulse Technology, which are not covered in this manual. For maintenance and safety information on the line of cordless tools, consult the operating manuals for those tools.

Paslode Model Number Designation

The model number of each Paslode tool contains information about the tool and the fasteners that are used with it. The following example illustrates the information contained in this tool model number.

Nailer

Tool application letter

Maximum fastener length, in inches that can be used with the tool

Type of tool: ( C = coil nailer), ( S = strip nailer), ( F = finish nailer), ( R = Roof nailer)

Power Pack

Maximum fastener length in millimeters

Example structure: O 000 / 00 C P

Stapler

Tool application letter

Maximum fastener length, in inches that can be used with the tool

Maximum fastener length in millimeters

Type of tool: ( P= powerpack), ( DL= double length)

Gauge of fastener

Indicates crown size: ( W = wide), ( S = standard), ( I = intermediate), ( N = narrow)

Example structure: O 000 / 00 - S 00 P

Paslode is a member of: STAFDA ASSOCIATE, ISANTA.

Safety Instructions

SAFETY FIRST: These safety instructions provide information necessary for safe operation of Paslode® tools. DO NOT ATTEMPT TO OPERATE THE TOOL UNTIL YOU READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND MANUAL INSTRUCTIONS.

General Precautions

• WEAR EYE AND HEARING PROTECTION: Always wear hearing and eye protection devices that conform to ANSI Z87+ requirements when operating or working in the vicinity of a tool. As an employer, you are responsible for enforcing the use of eye protection. Wear hard hats in environments that require their use.
• USE ONLY FOR DESIGNED PURPOSE: Do not throw the tool on the floor, strike the housing in any way, or use the tool as a hammer to knock material into place.
• NEVER ENGAGE IN HORSEPLAY: The tool is not a toy. Never engage in horseplay with the tool or point it at yourself or any other person, even if you think it is not loaded.
• NEVER ASSUME THE TOOL IS EMPTY: Check the magazine for fasteners. Even if you think the tool is empty or disconnected, never point it at anyone or yourself. Unseen fasteners could fire.
• NEVER CLAMP THE TRIGGER: The trigger must never be tampered with, disabled, or clamped in a locked or operating position, as this will cause the tool to drive a fastener any time the work contacting element is depressed.
• DO NOT LOAD FASTENERS WITH AIR LINE CONNECTED: When loading fasteners, disconnect the air line and ensure the trigger or work contacting element is not depressed.
• OPERATE ONLY ON A WORKPIECE: The tool should be operated only when in contact with the workpiece. Be careful when fastening thin material or near edges, as fasteners may drive through or away.
• DO NOT DISABLE OR REMOVE THE WORK CONTACTING ELEMENT: This safety mechanism helps prevent accidental firing. Never tamper with, disable, or remove it. Do not use the tool unless it is working properly.

When Not In Use & Handling

• DISCONNECT THE TOOL WHEN NOT IN USE: Always disconnect from the air line when not in use, when leaving the work area, or when moving the tool. Never leave it unattended.
• CARRY THE TOOL ONLY BY THE HANDLE: Never carry the tool by the air hose or with the trigger depressed.
• DO NOT WEAKEN THE TOOL HOUSING: The housing is a pressure vessel and should not be stamped or engraved.
• DISCONNECT FOR REPAIRS/CLEARING JAMS: Never attempt repairs or jam clearing without disconnecting the air line and removing all fasteners.

Air Supply & Operation

• ALWAYS USE THE PROPER FITTING: Only MALE pneumatic type air connectors should be fitted to vent air when disconnected. Never install FEMALE quick disconnect couplings.
• DO NOT EXCEED MAXIMUM AIR PRESSURE: Operate only at the recommended air pressure (max 120 psi). Check the gauge daily. Never use bottled air or gases like oxygen.
• INSPECT TOOL FOR PROPER OPERATION: Clean and lubricate daily. Never operate a dirty or malfunctioning tool.
• USE ONLY PASLODE RECOMMENDED PARTS AND FASTENERS: Using unauthorized parts or fasteners creates dangerous situations. Replace missing warning labels.

⚠️ Failure to follow any of these instructions could result in severe personal injury to the user and bystanders, or cause damage to the tool and property.

Contact your local Paslode Representative for presentation of Paslode's Safety Awareness Program.

Air Systems

For air-powered tools to work their best, the air supply system must be properly installed and maintained regularly. The following sections provide guidance for installation and maintenance.

Indoor Air System Installation - Be Certain That:

• All pipes supplying air have adequate inside diameter.
• The main supply pipe slopes down away from the compressor (1/16 inch per foot).
• Air storage is provided along lengthy air lines.
• Pipe line branch outlets are at the top of the main pipe line.
• Cutoff valves are provided at each branch pipe line.
• Water legs extend from the bottom of each branch line.
• A refrigerant-type dryer is installed on the system.
• Air hoses are kept as short as practical.
• A regular maintenance program is followed.

Outdoor Air System Installation - Be Certain That:

• A moisture trap and a filter/regulator/lubricator are installed at the compressor.
• Air hoses and fittings are large enough to not restrict airflow. Minimum hose size is 3/8 inch ID; 1/2 inch ID for applications over 25 feet.
• Air hoses are not longer than 150 feet.
• The air system is lubricated regularly.
• A regular maintenance program is followed.

Filter/Regulator/Lubricator Units

Units must meet the following specifications:

• Minimum 3/8 inch NPT port size.
• 50 micron or finer filters.
• Regulated pressure from zero to 120 psi.
• Lubricators designed for low or changing airflow.

Diagram Description: An air system diagram shows a main line connected to a compressor. Branch lines are shown with cut-off valves. A water leg extends from the bottom of a branch line. A filter, regulator, and lubricator unit is shown connected to the main line. A note indicates daily draining is required unless fitted with an automatic drain.

Calculating Compressor Size

Use the air consumption chart in the Tool Schematic for each tool. Paslode tools operate efficiently between 80 and 120 psi (never above 120 psi). The chart helps find the correct compressor size to replenish tool air pressure.

Equation: Number of tools X average fasteners/minute/tool X 1.2 (safety factor) X air consumption (scfm) @ pressure* (psi) = scfm required.

Example: 10 tools X 30 fasteners/minute/tool X 1.2 X 0.051 scfm (@100psi) = 18.36 scfm required.

This example requires a compressor providing at least 19 scfm. Approximately 1 hp is needed per 4 scfm, so a 5 hp compressor is required.

Air Consumption Chart Description: A line graph titled "AIR CONSUMPTION CHART" plots Air Consumption (SCFM/FASTENER) on the Y-axis (from .030 to .060) against Pressure (PSI) on the X-axis (from 70 to 120). A note indicates to "REFER TO CHART IN TOOL SCHEMATIC".

Calculated Required Piping

For example, a 20 hp compressor supplying 80 cfm at 120 psi with a 350 ft main pipe requires a minimum 1-1/4 inch inside diameter pipe.

Important: Air pressure recommended is 80-100 psi.

Pneumatic System Maintenance - Be Certain That:

• Pneumatic fittings are tight and do not leak.
• Water legs, filters, and air lines are drained daily, and automatic draining systems are operating correctly.
• Air lines are cleared to prevent freezing, especially in winter.
• Lubricator operation is checked regularly and has an adequate supply of lubricant (Paslode Part No. 403720).
• The filter element is cleaned every six months.
• Only regulated air is being used and each regulator is operating properly.

Tool Installation

⚠️ DANGER: Air pressure at the tool must never exceed 120 psi.

Your Paslode® tool is ready for immediate use and can be installed by following these steps:

1. SAFETY: All tool operators and supervisors must become familiar with the safety instructions on page 2 of this manual before operating the tool.
2. Documentation: Each tool includes a copy of this Safety and Maintenance manual and the Tool Schematic. Keep these for reference. An ownership registration card is also included; complete and return it to Paslode to register your ownership.
3. Air Inlet Fitting: Remove the plastic cap from the air inlet before installing the male fitting. Tools are threaded for either a 3/8" NPT or 1/4” NTP air fitting. The fitting must be a male pneumatic type that discharges air when the line is disconnected.
4. Filter/Regulator/Lubricator Unit: Install a unit with a gauge as close as practical to the tool, preferably within ten feet. Refer to the Air Systems section for hose requirements. No other special installation is generally required.
5. Bench/Table Use: If working at a bench or table, run the air line underneath. A small tray can hold fasteners and the tool when not in use.
6. Troubleshooting: If the tool does not work when first connected, do not attempt repairs. Call your Paslode representative immediately.

Tool Operation

Depth of Drive Adjustment (On tools equipped with this feature)

⚠️ WARNING: Keep the tool pointed in a safe direction. Disconnect the tool from the air supply and remove all fasteners.

Depth of drive is adjusted by moving the work contacting element. Loosen the lock nut to allow movement up or down using a 3/8 inch open end or 5/32 inch hex socket wrench.

• If the tool is overdriving (fastener head/crown below work surface), move the work contacting element downward.
• If fasteners stand up (head/crown not flush), move the work contacting element upward.

Adjust the work contacting element until the fastener head or crown depth meets job requirements.

Diagram Description: A close-up of the tool's nose shows the work contacting element and a lock nut. Arrows indicate "MOVE UP TO INCREASE DRIVE DEPTH" and "MOVE DOWN TO DECREASE DRIVE DEPTH".

Clearing a Jam

An occasional problem is a jammed fastener. Clearing is easy due to the tool's design:

1. Disconnect the air supply.
2. Pull the latch, releasing the front guide. Pivot the front guide forward.
3. Clear the jam and push the driver blade back to its normal position.
4. Close the front guide and latch it. Check that the work contacting element moves freely.

Driving Modes

Precision Placement Driving - (Orange Trigger)

• Grasp the tool handle firmly and hold the bottom of the work contacting element firmly against the workpiece until it is completely depressed.
• Squeeze the trigger to drive the fastener.
• Lift the tool from the workpiece.
• Repeat for the next fastener.

Successive (Bounce) Driving - (Orange Trigger)

• Grasp the handle firmly.
• Squeeze the trigger and move the tool along the workpiece with a bouncing motion, depressing the work contacting element where fasteners are desired.
• Keep the trigger depressed and continue bouncing the work contacting element against the workpiece, positioning the tool carefully.
• Once all fasteners are placed, release the trigger to avoid unintentional discharge.

⚠️ WARNING: Do not clamp or hold trigger with anything other than your hand.

Sequential Operation - (Silver Trigger)

The sequential operating kit prevents successive or "bounce" driving.

• Depress the work contacting element and hold it against the work surface before pulling the trigger.
• After each fastener is driven, completely release the trigger and lift the tool from the work surface.

Tool Loading

Coil Nailers

1. Step 1: Grasp the nailer handle firmly with one hand and unlatch the magazine cover clip with the other. Swing the magazine door open.
2. Step 2: Adjust the loading tray for nail length (if required) by depressing the button on the post and raising or lowering the tray to the desired position.
3. Step 3: Remove the retainer from a nail coil and place the coil in the magazine with the tips of the nails against the loading tray, with about 4 inches of coil unwound.
4. Step 4: Slide the free strip of nails along the top of the feeder body assembly and place the first nail between the feed claw and the locator.
5. Step 5: Carefully close and latch the magazine door.
6. Step 6: Advance the first nail into driving position by cycling the tool once against a work surface. The nailer is now ready for use.

RHP-350 PowerMaster Plus Strip Nailers

1. Step 1: Grasp the nailer handle firmly. Pull the magazine follower all the way to the rear of the magazine until it is latched into its loading position by the magazine latch.
2. Step 2: Insert a strip of fasteners into the top of the magazine with the point of the nails facing the nose area.
3. Step 3: Hold the follower firmly and press the follower latch. Slide the follower forward until it contacts the nails. The tool is now ready for use.

T250-F16 Series Finish Nailer

1. Step 1: Grasp the nailer firmly with one hand.
2. Step 2: Insert the strip with the point of the fastener facing down towards the bottom of the magazine.
3. Step 3: Hold the follower firmly and press the follower latch. Slide the follower forward until it contacts the nails. The tool is now ready for use.

T250A-F16 Series Finish Nailer

1. Step 1: Align the heads of the Paslode 16 ga. Finish nails to the brad channel in the rear of the magazine and insert one or two strips. Push the nails strips forward.
2. Step 2: Next, while applying pressure to the release lever, pull the follower toward the rear of the magazine until the follower passes the last strip of fasteners. Release the lever on the follower and let the follower push the nails forward into the nose of the tool.
3. Step 3: When the follower reaches the reload area, marked on the side of the magazine, you may insert a new strip of nails. When the follower arrow reaches the lockout area, the tool automatically locks to prevent operation. To unlock, reload another strip of nails.

Staplers

1. Step 1: Pull back the rail follower until it latches at the end of the magazine. The rail cover will automatically open.
2. Step 2: Insert the fastener strip into the magazine rail.
3. Step 3: Press the follower latch release button or unlatch the follower and slide the follower forward until it contacts the staple strip. The tool is now ready for use.

Maintenance

Paslode® tools are built for ease of maintenance. Simple details assure trouble-free operation and long tool life. Anyone who uses or maintains the tool must read the safety and maintenance instructions. Study the schematic drawing before starting any repairs on the tool.

Air-operated tools must be inspected periodically, and worn or broken parts must be replaced to keep the tool operating safely and efficiently. Also, the items on the maintenance chart must be checked often.

Cold Weather Care

When temperatures are below freezing, tools should be kept warm by any convenient, safe method. If this is not possible, use the following procedure to warm up the tools:

• Reduce the regulated air pressure to 30 psi.
• Remove all fasteners from the tool.
• Connect an air line and blank fire the tool. The reduced air pressure will be enough to free-fire the tool. Slow speed operation tends to warm up the moving parts; slowing up the piston helps the bumper and the O-rings to become springy.

⚠️ CAUTION: Never free-fire the tool at high pressure.

Once the tool is warmed up, readjust the regulator to the proper working pressure and reload the tool.

Tool operators working outdoors or in unheated areas in extremely cold temperatures should also:

• Use Paslode pneumatic oil with antifreeze in the lubricator, Part No. 219090 (8oz.).
• Once a week, depending on tool usage, disassemble and wash away any sludge with tool cleaner (Paslode Part No. 219348) to keep the tool operating efficiently.

⚠️ CAUTION: Never use kerosene or flammable solvents to clean the tool.

Cleaning with solvents removes the thin coating of grease applied to the cylinder wall and O-rings. To replace this, use Chemplex grease (Paslode Part No. 403734).

Open the drain on the air compressor tank daily to drain moisture, especially in extremely cold or humid weather. A few ounces of anti-freeze in the tank will keep the air free of frost.

Testing the Tool After Servicing

After replacing any part(s), check the tool for proper operation to ensure it was assembled correctly, is safe, and will perform properly.

• Ensure all hardware is tight.
• Ensure the work contacting element is installed correctly relative to the trigger, and both parts move freely.
• Ensure the magazine is properly attached.
• Ensure safety information on the tool is legible.
• Use only Paslode approved fasteners, ensuring they are correct for the application.
• Ensure a male air fitting is securely connected.
• Test the tool by driving fasteners into a workpiece identical to the application.
• Check for air leaks and proper sequence of operation during testing.
• Ensure all fasteners are driven to the same depth and the crown is flush with the workpiece.

Tool Lubrication

Proper lubrication is crucial for tool performance and longevity. Keep the air line lubricator filled and correctly adjusted. Substitutes for Paslode lubricants may harm rubber compounds.

• Use the proper lubricant in the air line lubricator (low or changing airflow type), kept filled to the correct level. Paslode Part No. 403720 is a special pneumatic lubricating oil.
• If a filter/regulator/lubricator is not installed, lubricate tools daily by applying 6 to 20 drops of oil directly through the male fitting.

Most minor problems can be resolved using the maintenance table. If problems persist, contact your Paslode dealer.

Maintenance Table

Operator Troubleshooting

⚠️ CAUTION: Disconnect the tool when performing repairs or clearing jams.

Tool Warranty

Paslode warrants that newly purchased power fastening tools, parts, and accessories will be free from defects in material and workmanship (excluding wear parts) for the period indicated below, starting from the date of purchase by the original user.

ONE-YEAR FULL WARRANTY

A one-year warranty applies to all parts.

FIVE-YEAR EXTENDED LIMITED WARRANTY

A five-year warranty applies to all housing and cap assembly castings.

NORMAL WEAR PARTS

The following parts are considered normal wear parts and are not covered by any warranty:

• Bumper
• Drive Blades
• "O" Rings
• Piston Rings

WARRANTY STATEMENT

This warranty is limited to tools sold and serviced in the United States. Paslode® assumes sole responsibility to replace any part or accessory proven defective within the specified time period. Replacement parts carry a warranty for the balance of the original part's warranty period. This warranty does not cover parts needing replacement due to normal wear.

This warranty is void if the tool has been:

• Used incorrectly, damaged accidentally or intentionally.
• Used with fasteners, fuel, batteries, or battery chargers not meeting Paslode specifications (size, quality).
• Improperly maintained or used.
• Repaired with non-Paslode parts.
• Modified or repaired in a way that affects performance.

PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED, RELATING TO MERCHANTABILITY, FITNESS, OR OTHERWISE, EXCEPT AS STATED ABOVE. Paslode's liability as stated above replaces all other warranties. PASLODE SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING LOSS OF PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS, OR INCREASED COST OF OPERATION.

Paslode reserves the right to change specifications, equipment, or designs at any time without notice and without incurring obligation.

Contact Information

For additional information on Paslode® products, visit our website at www.paslode.com.

For technical support call 1-800-222-6990.

To purchase parts and accessories, visit www.itwconstructionparts.com.

Printed in U.S.A. © 2023, Illinois Tool Works, Inc.