Hooke Road Front Bumper Installation Instructions
Model: BXG.4232-S
ATTENTION: Please verify all parts are present and read instructions carefully before starting installation. Please feel free to contact your distributor if you have any questions about your purchase.
Contents
The following parts are included in this kit:
- A: Bull Bar (1)
- B x2: Bull Bars (2)
- C1 & C2: Bull Bars (3)
- D: Winch Bracket
- E1 & E2: Wings
- F: Main Body
- G: License Plate Bracket
- H1 & H2: Mounting Brackets
- I1 & I2: Winch Power Control Box Brackets
| Qty | Part Name | Size(mm) | Picture | Qty | Part Name | Size(mm) | Picture |
|---|---|---|---|---|---|---|---|
| 6 | Hex Bolts | M12*100 | [Bolt Image] | 32 | Flat Washers | M8*16*1.5 | [Washer Image] |
| 10 | Hex Bolts | M12*25 | [Bolt Image] | 2 | Flat Washers | M6*16*1 | [Washer Image] |
| 2 | Button Bolts | M8*20 | [Bolt Image] | 2 | Flange Hex Lock Nuts | M8 | [Nut Image] |
| 2 | Button Bolts | M6*16 | [Bolt Image] | 2 | Flange Hex Lock Nuts | M6 | [Nut Image] |
| 4 | Split Lock Washer | D12 | [Washer Image] | 4 | Hex Nuts | M12 | [Nut Image] |
| 18 | Flat Washers | M12*25*2 | [Washer Image] | 2 | EVA | [EVA Material Image] | |
| 1 | Edge Trim | 3000 | [Trim Image] |
Tools Required
- Drive Socket Ratchet Wrench
- Cutting Machine
- 10mm, 13mm, 19mm Wrench
- 4mm, 5mm Hex Bit Socket
- Masking Tape
- Tape Measure
To view online instruction, please scan the QR code.
Installation Instruction
Step 1: It's highly recommended to have a professional handle the cutting. Locate and mark the center of the installation holes on the inner fender liners. Use masking tape to mark the positions on both sides.
Visual: Images showing masking tape being applied to the fender liner and tape measure being used to mark positions.
Step 2: Carefully cut the bumper along the marked lines using the appropriate tool. Be cautious to avoid damage or injury, and follow safe cutting practices. Clean up debris and smooth the cut edges for a clean finish. Attach the edge trim by pushing it over the cut edge, then trim it to fit.
Visual: Images showing a cutting machine being used on the bumper and the finished cut with edge trim applied.
Step 3: After cutting the bumper, you'll notice the factory fender overlaps. Simply cut off the excess part. Use masking tape to mark the cutting line, then trim it.
Visual: Images showing the fender overlap and the process of marking and cutting it.
Step 4: When cutting the original bumper, the connection between the bumper and inner fender liners is removed. This leaves the front part of the inner fender liners unfixed. Trimming the excess part is recommended to maintain a clean look.
Visual: Images showing the original bumper connection and the inner fender liners after cutting.
Step 5: Remove the factory crash bar and locate the factory installation holes.
Visual: Images showing the factory crash bar removal and the location of factory installation holes on the vehicle frame.
Step 6: Install the winch power control box brackets to the frame using (2) M8x20 Button Bolts and (2) M8x16x1.5 Flat Washers.
Visual: Images showing the installation of winch power control box brackets.
Step 7: Attach the wings to the main body. Repeat this step for the opposite side of the bumper. Use (2) EVA, (6) M12x25 Hex Bolts, (6) D12 Lock Washers, and (6) M12x25x2 Flat Washers.
Visual: Diagram illustrating the attachment of wings to the main body with hardware indicated.
Step 8: Install the mounting brackets to the bumper. Repeat this step for the opposite side of the bumper. Do not fully tighten hardware to allow adjustability. Use (4) M12x100 Hex Bolts, (8) M12x25x2 Flat Washers, (4) D12 Lock Washers, and (4) M12 Hex Nuts.
Visual: Diagram showing the installation of mounting brackets with hardware details.
Step 9: Install the winch bracket to the bumper. Repeat this step for the opposite side of the bumper. Do not fully tighten hardware to allow adjustability. Use (4) M12x25 Hex Bolts, (4) D12 Lock Washers, and (4) M12x25x2 Flat Washers.
Visual: Diagram illustrating the installation of the winch bracket.
Step 10: Install the license plate bracket to the bumper. Use (2) M8x20 Hex Bolts, (2) M8x16x1.5 Flat Washers, and (2) M8 Flange Lock Nuts.
Visual: Diagram showing the installation of the license plate bracket.
Step 11: Install the Bull Bars (2) to the bumper. Repeat this step for the opposite side of the bumper. Use (4) M8x20 Button Bolts and (4) M8x16x1.5 Flat Washers.
Visual: Diagram illustrating the attachment of bull bars to the bumper.
Step 12: Install the bumper to the vehicle. Repeat this step for the opposite side of the bumper. Adjust the bumper to the desired location. Tighten all bolts. Use (6) Factory Nuts.
Visual: Images showing the bumper being attached to the vehicle and bolts being tightened.
Step 13: Attach bull bars (1) and (3) to the bull bar (2) assembly. Use (24) M8x20 Button Bolts and (24) M8x16x1.5 Flat Washers.
Visual: Diagram showing the final assembly of bull bars.
Step 14: The installation is complete. We hope you enjoy a wonderful off-road life with this quality Hooke Road product!
Visual: Image of the fully installed Hooke Road front bumper on a blue Toyota truck.
Find more parts at Google Hooke Road.
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