Fiamma Carry-Bike Installation and Usage Instructions for VW T5/T6

Introduction

This document provides installation and usage instructions for the Fiamma Carry-Bike, a bicycle carrier designed for Volkswagen T5 and T6 vehicles. Instructions are available in English, German, French, Spanish, and Italian.

[Diagram: Person loading bicycle onto Fiamma Carry-Bike on a VW van]

The Carry-Bike is compatible with VW T5 (Item No. 02096-17) and VW T6 (Item No. 02096-20) models.

Parts List

[Diagram: Exploded view of Carry-Bike components and hardware]

Main Components:

• A: Main frame component
• B: Lower support arm
• C, D: Upper frame components
• E: Lower frame component
• F: Rail support
• G, H: Brackets
• I: Protective end caps
• L: Mounting plate
• M: Lower bracket
• N, P, O: Bike securing arms/straps
• Q: Bracket with strap
• R: Strap component
• S: Securing strap
• T: Bracket

Hardware:

• U: M5x50 screw
• V: M6x40 screw
• W: M6x45 screw
• J: M6x50 screw
• X: M6x80 screw
• Z: 6.4x12.5 washer
• K: 5.3x10 screw
• Y: M6 nut
• Y1: M5 nut
• K1: M10 bolt
• X1: M6 washer
• Z1: M5 nut

Specifications and Capacities

[Diagram: Carry-Bike dimensions and load capacities]

• Maximum capacity: 4 standard bicycles or 2 E-bikes
• Maximum load per bicycle: 15kg (standard), 30kg (E-bike)
• Total maximum load: 60kg
• Product weight: 9.2kg

Installation Guide

Follow these steps carefully for installation. Ensure all parts are securely fastened.

Step 1:

Attach main frame components (A) and lower support arms (B) to the vehicle structure using hardware Z, Y, V, and X1.

Step 2:

Connect bracket K1 to brackets H and G.

Step 3:

Attach rail support (F) to the structure using screw J and hardware Z, Y, X1. [Warning: Do not fully tighten the fork to the tube, leave 2mm space.]

Step 4:

Connect upper frame components (C, D) to lower frame component (E).

Step 5:

Attach the assembled C/D/E structure to the main frame.

Step 6:

Secure the main frame using hardware X1, Y, Z, X, and mounting plate L. Attach protective end caps (I) using 3x.

Step 7:

Attach bracket Q with strap using hardware W, Z, Y, X1.

Step 8:

Prepare strap component (R).

Step 9:

Attach securing strap (S).

Step 10:

Mount the Carry-Bike onto the rear doors of the vehicle.

Step 11:

View of the mounted Carry-Bike from different angles.

Step 12:

Secure the Carry-Bike using parts Z1, Y1, K, T, R, and U.

Step 13:

Fix the lower brackets (M) by pulling down the structure. Ensure steady fastening. [Diagram shows 2mm clearance.]

Step 14:

Fitting of part M, with diagrams indicating Ø 30mm and Ø 35mm.

Step 15:

Attach bicycles using securing arms/straps (N, P, O). Follow detailed steps for securing bikes, involving [rotate-360] rotation of straps.

Safety and Usage Instructions

Please read the following safety and usage guidelines carefully:

• Before installation, check the product for damage and ensure compatibility with your vehicle.
• Verify that the vehicle's rear door or wall is sufficiently solid for anchoring points.
• Do not exceed the vehicle's maximum permitted length and total weight.
• Distribute bicycle weight uniformly, placing heavier bikes closer to the vehicle wall for stability.
• Always signal the presence of the Carry-Bike on your vehicle, especially if rear visibility is reduced.
• Be aware of the Carry-Bike's presence during driving, especially when reversing.
• Comply with speed limits and traffic regulations.
• Periodically check all fastenings and straps for wear and tear. Replace worn components immediately.
• Ensure support brackets do not shift sideways or touch the vehicle's roof, hinges, or bolts.
• When opening the rear door, ensure the Carry-Bike or Bike-Block does not interfere with the roof or opening systems.
• Maintain sufficient distance between bicycle handlebars/pedals and the vehicle's rear windows to prevent damage. Remove detachable accessories from bikes (e.g., child seats, baskets) as vibrations could dislodge them.
• Be aware that the rear windscreen wiper may be affected by the bicycle's presence.
• Bike covers are not permitted on this Carry-Bike model.
• The tailgate can be opened with the Carry-Bike mounted, provided no bicycles are loaded.
• It is advisable to remove bicycle batteries before transport.
• Check rear light visibility; if obscured, use a light repeater bar.
• Rotate bicycle handlebars to prevent damage to the vehicle wall. Fiamma is not responsible for such damage.

[Diagram: Safety clearance angles and installation check]

Optional Accessories

Various accessories are available to enhance your Carry-Bike system:

• Rails: Rail Plus (Item No. 98656M566), Rail Premium (Item No. 98656M131), Rail Premium S (Item No. 98656M133)
• Bike Securing: Bike-Block Pro, Bike-Block Pro D, Bike-Block Pro S D, Bike-Block Pro S (various item numbers implied)
• Adapters: Bike Frame Adapter (Item No. 06602-01)
• Signaling/Identification: Plastic Signal (Item No. 98782-005), Alu Signal (Item No. 98782-010), Cable-Lock (Item No. 98656-338), Licence Plate Carrier (Item No. 06146B01)

Warranty Information

Fiamma provides a warranty against defects in materials and manufacturing, in accordance with local laws and regulations of the country where the product was purchased.