Puig R19 Crash Pad Installation Guide
Honda CBR650R (2019-2021)
Reference: 20792N
General Instructions
This document provides instructions for installing the Puig R19 Crash Pad on the Honda CBR650R motorcycle (2019-2021). Please read all instructions carefully before proceeding.
Important Notes:
- If you are not a trained mechanic, please contact a specialized workshop for installation. Motoplastic, S.A. is not responsible for damages caused by improper installation.
- The use of crash pads does not guarantee full protection in case of accidents.
- All replaced screws must be tightened to the torque specified in the motorcycle's OEM maintenance manual. If no specifications are provided, use 54 Nm for all M10 screws.
- It is recommended to use a medium-strength thread locker (e.g., Loctite) to secure all screws, bolts, and nuts.
- Check all screw connections after the first 50 km to ensure they are tightened to the proper torque.
- This accessory has been verified for the basic configuration of the motorcycle. Compatibility with extra factory settings cannot be assured without prior consultation.
Parts List
| ID | Description | Quantity | Reference |
|---|---|---|---|
| 1 | Rubber cover | 2 | TAPAPROTECR19-D/I |
| 2 | M10/150x50 DIN912 screw | 1 | M2TM10150050A9B |
| 3 | M10/150x80 DIN912 screw | 1 | M2TM10150080A9B |
| 4 | M10 DIN125/A washer | 4 | M2AM10DIN125AZB |
| 5 | M10 DIN6798/A washer | 2 | M2AM10DIN6798ZB |
| 6 | Nylon protector 85mm | 2 | PROTECNLR19-145 |
| 7 | Right aluminum spacer (20mm) (Black) | 1 | CASQUI21-0-1321 |
| 8 | Left aluminum spacer (48mm) (Black) | 1 | CASQU135-0-1435 |
| 9 | Right platen (Black) | 1 | PLATI401-1-0401 |
| 10 | Left platen (Black) | 1 | PLATI402-0-0402 |
| 11 | M10/125x130 DIN912 screw | 1 | M2TM10125130A9B |
| 12 | M12/125x50 DIN912 screw | 1 | M2TM12125050A9B |
| 13 | M10/125x70 DIN912 screw | 1 | TORNIAD912-0336 |
| 14 | Right aluminum spacer (90mm) (Black) | 1 | CASQU460-0-1760 |
| 15 | Left aluminum spacer (32mm) (Black) | 1 | CASQU309-0-1609 |
| 16 | Left spacer (13.5mm) | 1 | CASQU498-0-1798 |
| 17 | Inox horn support | 1 | PLATI403-0-0403 |
| 18 | M6 DIN6923 nut | 1 | TUERCAEM6G-0213 |
| 19 | M10 DIN912 cap (Black) | 2 | TAPA-CHC10800E |
| 20 | M12 DIN433 washer | 1 | ARANM12DIN433ZB |
| 21 | Plastic border (60mm) (Black) | 1 | -- |
Right Side Assembly
Note: It is necessary to remove the fairing/cover for this step.
Mount the crash pad assembly to the right side of the motorcycle frame. This involves attaching the right platen (9) and various aluminum spacers (7, 14) to the frame using screws (e.g., 11, 2, 3) and washers (e.g., 4, 5, 20). The nylon protector (6) is then fitted, and rubber covers (1) and caps (19) are placed. Refer to the diagram for precise placement and fastener usage.
A mounting video is available: Mounting Video
Left Side Assembly
Note: It is necessary to remove the fairing/cover for this step.
Mount the crash pad assembly to the left side of the motorcycle frame. This involves attaching the left platen (10) and various aluminum spacers (8, 15, 16) to the frame using screws (e.g., 13, 3) and washers (e.g., 4, 5). The stainless steel horn support (17) is also integrated, potentially using the original screw (A). The nylon protector (6) is then fitted, and rubber covers (1) and caps (19) are placed. Refer to the diagram for precise placement and fastener usage.
A mounting video is available: Mounting Video
For more information, visit Puig.tv or PuigUSA.com.
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