Tow-Trust Towbars
Important: Please read General Notes overleaf before fitting
Issue 3
TCH4 CHRYSLER GRAND VOYAGER STOW 'N' GO 2005 - 2008
Parts List
| Item | Qty | Description | Item | Qty | Description |
|---|---|---|---|---|---|
| A | 1 | Crossmember | D | 2 | M16 x 50 Bolts, Nuts & S/P Washers |
| B | 2 | Handed Side Arms | E | 6 | M10 x 40 Bolts & S/P Washers |
| C | 1 | Extension Bar | F | 4 | M12 x 35 Bolts, 2 Nuts & 4 S/P Washers |
| G | 2 | M12 x 85 Grade 10.9 Bolts & Nyloc Nuts | |||
| H | 4 | 10 x 40 Flat Washers | |||
| J | 2 | 10 x 25 Flat Washers | |||
| K | 4 | 12 x 25 Flat Washers |
Installation Instructions
- Remove rear bumper. Two fixings along top edge, four fixings on lower edge, and three tip fixings at each side.
- Remove bumper beam and bumper beam support arm. (These are not refitted with the towbar.)
- Locate Item B into each chassis and using Item E with Item H and Item J loosely bolt through existing holes.
- Using Item F loosely bolt Item A to Item B.
- Fully tighten all nuts and bolts and ensure the towbar is rigid and secure.
- Cut a section centrally from the lower edge of the bumper 65mm wide x 35mm deep. If required trim to suit.
- Refit rear bumper.
- Using Item G with Item K bolt Item C to Item A.
- Using item D bolt the ball bracket and wiring plate (not supplied in this kit) to the mounting plate.
Diagram Description
The diagram illustrates the assembly of the Tow-Trust TCH4 towbar for the Chrysler Grand Voyager. It shows the main components: the central Crossmember (Item A), two Handed Side Arms (Item B) designed to attach to the vehicle's chassis, and an Extension Bar (Item C) which connects the crossmember to the tow ball mounting plate. Various fasteners are depicted, including bolts, nuts, and washers (Items D, E, F, G, H, J, K), used to secure these parts together. A specific modification to the vehicle's rear bumper is indicated: a central section of the lower edge needs to be cut out. This cut-out is dimensioned as 65mm wide and 35mm deep. The diagram visually represents how the towbar components (A, B, C) and fasteners (E, H, J, F, G, K, D) are positioned and connected during installation.
Notes
1. Recommended Torque Setting for M12 Grade 10.9: 139 Nm. (For other Torque Settings see notes overleaf.)
2. Nose load limits and vehicle manufacturers trailer / caravan weight limits must be observed.
