Champion 201169 6500W Tri-Fuel Electric Start Generator Parts Information

Champion Power Equipment, Inc., Santa Fe Springs, CA USA

Generator Parts Diagram

Figure A illustrates the various components of the generator. Key parts include the LPG hose with regulator, control panel assembly, fuel tank assembly, engine, alternator assembly, and muffler assembly.

Generator Parts List

#Part NumberDescriptionQty.
1100755528-0001LPG Hose With Regulator1
2100713896-0001Screw M5 x 163
3100756065Rubber Cover, LPG Regulator1
4100011264-0002Flange Bolt M6 x 165
5100771284-0001Control Panel Assembly, See Figure G1
6100755502LPG Regulator1
7100110283Clamp Ø172
8100764319Hose, LPG, Regulator to Fuel Valve1
9100011269-0003Flange Bolt M6 x 281
10100093250-0002Self-tapping Screw ST4.8 x 204
11100062546Wire Clip B1
12100032967-0002Screw M4.2 x 162
13100755980Fuel Valve Assembly1
14100764322Tape1
15100747340Fuel Tube, Ø4 x Ø10 x 2901
16100005138Clamp Ø9.5 x 83
17100714686Clamp1
18100010439-0001Washer Ø6.5 x 2 x Ø254
19100011268-0002Flange Bolt M6 x 254
20100159468-0001Clamp, Fuel Hose1
21100770447Fuel Tank Assembly, See Figure F1
22100011311-0005Flange Bolt M8 x 162
23100163910-0001Air Guide, Muffler1
245.1830.022CO Shutdown Module1
25100770446Muffler Assembly1
26100000667Clamp Ø8 x 81
27100011422-0004Flange Nut M82
28100770449Frame Assembly, See Figure H1
29100009983Grounding Wire1
30100128826-0001Lock Washer Ø6, Toothed1
31100010886-0004Spring Washer Ø62
32100011421-0003Flange Nut M61
33100010920-0002Flat Washer Ø62
34100010828-0002Butterfly Type Nut M61
35100752661DC Wire Harness, Battery1
36100021409Battery, 12V 14Ah1
37100764317Fuel Hose1
38100764320Fuel Hose Jacket1
391ZC7DCTV1Engine1
40100770448Alternator Assembly, See Figure E1
41100005148Calmp 1, Ø81
42100735662Gasket, Exhaust Pipe1
43100011015-0001Screw M4.2 x 121
44100714387Muffler Guard1
45100097575-0001Flange Bolt M6 x 1015
46100714398Spark Arrester Assembly1
47100762313-0001Flange Bolt M5 x 84
48100770452Muffler1
49100774701Natural Gas Hose1
50100774675Fitting, Natural Gas Hose Adapter1

Engine Parts Diagram

Figure B provides a detailed view of the engine components. This includes parts like the cylinder head cover, breather tube, gaskets, cylinder head assembly, air cleaner holder, flywheel, and various bolts and nuts.

Engine Parts List

#Part NumberDescriptionQty.
1100011264-0003Flange Bolt M6 x 16, GB57897
2100002337Cylinder Head Cover1
3100715570Breather Tube1
4100055922Gasket, Cylinder Head Cover1
5100002470Flange Bolt M10 x 1.25 x 874
6100770454Cylinder Head Assembly1
7100021032Holder, Air Cleaner1
8100097517Flywheel1
9100011213-0001Flange Bolt M6 x 81
10100011451-0003Flange Nut M56
11100010430Washer Ø6 x 1 x Ø126
12100060808Clamp2
13100000667Clamp Ø8 × 81
14100011565-0001Flange Bolt M6 x 10, GB16674.13
15100010920-0002Washer Ø63
16100715836-0001Recoil Starter, Black1
17100055977-0018Fan Cover, Yellow1
18100715837-0001Recoil Starter Assembly1
19100011460-0001Flange Nut M16 x 1.51
20100007562Pulley, Starter1
21100011248-0003Flange Bolt M5 x 101
22100141250Air Defector1
23100750819Ignition Module1
24100017649Oil Seal Ø35 x Ø52 x 71
25100010275Drain Bolt, M12 x 1.5 x 151
26100007980Governor Shaft1
27100011269-0003Bolt M6 x 282
28100726319-0001Crankcase1
29100770455Carburetor Assembly1
30100712978Air Filter Assembly1
31100714346Air Filter Base1
32100714345Air Filter Clip2
33100714344Air Filter Separator1
34100714343Gasket, Air Filter Cover1
35100713882Air Filter Element1
36100714350Air Filter Cover1
37100011452-0003Lock Nut M6, Flange3
38100007097Air Guide, Lower1
39100011260-0005Flange Bolt M6 x 101
40100009463Pressing Plate1
41100010467Washer Ø12 x 1.5 x Ø152
42100159468-0001Clamp, Fuel Hose1
43100764318Fuel Hose1
44100007043Cooling Fan1
45100010562Dowel Pin Ø12 x 202
46100149152Push Rod2
47100149154Lifter, Valve2
48100092563Piston Ring Set1
491000925621st Piston Ring1
501000925612nd Piston Ring1
51100092560Oil Ring1
52100003225Circlip, Wrist Pin2
53100092564Piston1
54100003131Wrist Pin1
55100080992Connecting Rod Assembly1
56100003432Bolt, Connecting Rod2
57100094024Oil Level Sensor1
58100726751Crankshaft1
59100718216Camshaft1
60100010521-0001Washer Ø16.2 x 0.3 x Ø241
61100010763Bearing TM62071
62100714134Gasket, Crankcase Cover1
63100010549Dowel Pin Ø8 x 122
64100729997Cover, Crankcase1
65100011323-0001Flange Bolt M8 x 389
66100017653Oil Seal Ø35 x Ø52 x 7, Spiral Grain1
67100004129-0008Oil Dipstick Assembly1
68100008305Gear, Governor1
69100010742Bearing TM6202 - P632
70100726451Balance Shaft1
71100752617Charge Coil1
72100713891Sleeve1
73100715161Control Assembly1
74100011261-0004Flange Bolt M6 x 12, GB57899
75100087179Spring, Governor1
76100093022Spring, Throttle Return1
77100007958Rod, Governor1
78100008428Arm, Governor1
79100007989Cotter, Governor Shaft1
80100017631Oil Seal Ø8 x Ø14 x 41
81100010518-0001Washer Ø8 x0.8 x Ø201
82100011260-0007Flange Bolt M6 x 102
83100714294Support, End Cover2
84100764321Fuel Hose Jacket1
85100011320-0002Flange Bolt M8 x 352
86100752622Starter1
87100033038-0002Flange Bolt M6 x 322
88100764991Oil Drain Pipe1
89100752662Battery Connecting Wire1
90100763462Mounting Bracket1
91100713758-0001Solenoid, Starter1
92100011250-0002Flange Bolt M5 x 142

Cylinder Head Parts Diagram

Figure C displays the components of the cylinder head, including rocker arm assembly, guide plates, valve adjust caps, valve collets, valve springs, and the cylinder head itself.

Cylinder Head Parts List

#Part NumberDescriptionQty.
1100149155Rocker Arm Assembly2
2100748373Guide Plate, Push Rod1
3100004589Valve Adjust Cap, Exhaust2
4100004576Valve Collet4
5100004516Valve Spring Seat, Exhaust2
6100067633Spring, Valve2
7100004602Oil Seal, Valve1
8100004575Valve Spring Seat2
9100010389Stud Bolt M8 x 352
10100009378Spark Plug F6RTC1
11100004559Valve, Exhaust1
12100755926Cylinder Head1
13100010364Stud Bolt M6-8 x 1042
14100004539Valve, Intake1
15100092681Gasket, Cylinder Head1

Carburetor Parts Diagram

Figure D illustrates the carburetor assembly, including gaskets, insulators, the carburetor itself, fuel bowl O-rings, and solenoid valves.

Carburetor Parts List

#Part NumberDescriptionQty.
1100076230Gasket, Insulator1
2100005618Insulator, Carburetor1
3100076228Gasket, Carburetor1
4100755935Carburetor Assembly1
5100005720Fuel Bowl O-Ring1
6100032770Main Jet Standard1
7100130110Main Jet Altitude 1000-3000m7
8100130186O-Ring, Solenoid Valve Base1
9100130185O-Ring, Solenoid Valve1
10100076229Gasket, Air Filter Base1
11100005138Clamp 11
12100747342Fuel Pipe, Ø4 x Ø10 x 4651
13100752952Solenoid Valve1

Alternator Parts Diagram

Figure E shows the components of the alternator, including the AVR, carbon brush assembly, grounding wire, and various flange bolts and nuts.

Alternator Parts List

#Part NumberDescriptionQty.
1100011570-0007Big Flange Bolt M6 x 121
2100018662-0001Generator End Cover, Yellow1
3100011250-0002Flange Bolt M5 x 142
4100020167Support, End Cover1
5100011252-0001Flange Bolt M5 x 187
6100749873AVR1
7100018595Carbon Brush Assembly1
8100000563Cable Ties1
9100746229Grounding Wire1
10100010885-0004Spring Washer Ø53
11100010919-0002Flat Washer Ø51
12100011298-0001Flange Bolt M6 x 1704
13100011394-0001Flange Bolt M10 x 1.25 x 2551
14100770459Rotor Assembly1
15100010905-0001Washer Ø101
16100011409-0001Flange Bolt M5 x 2032
17100011419-0001Flange Nut M52
18100755532Alternator Assembly1
19100018701Terminal Block1
20100018572End Housing1
21100770457Stator Cover1
22100770458Stator Assembly1

Fuel Tank Parts Diagram

Figure F illustrates the fuel tank assembly, including the fuel filter, fuel gauge, reversal valve, fuel tank itself, and associated bushings and nipples.

Fuel Tank Parts List

#Part NumberDescriptionQty.
1100098838Fuel Filter Assembly1
2100771451Fuel Gauge1
3100008968Reversal Valve1
4100766684-0001Fuel Tank1
5100032369Vibration Mounting, Fuel Tank4
6100021118Bushing, Ø12 x Ø9 x 134
7100142004Fuel Tank Cap1
8100714546Fuel Tank Nipple1

Control Panel Parts Diagram

Figure G shows the control panel components, including the housing, switches, receptacles, circuit breakers, and various modules.

Control Panel Parts List

#Part NumberDescriptionQty.
1100764304-0001Control Panel Housing1
2100714233Switch, Red, Engine1
3100727009Intelligauge1
4100020023Receptacle L14-30R1
5100052461-0001Receptacle 5-20R, GFCI Duplex2
6100731571Receptacle Cover, L14-30R1
7100731574Receptacle Cover, 5-20R, Duplex2
8100031552O-Ring2
9100120180Breaker Cover2
1010001994927 Amp Circuit Breaker, Flip Pole1
1110001975420Amp Circuit Breaker, Push Button2
12100721216Controller Moudle, Solenoid Valve1
13100724627Charger1
14100728387OVF Moudle1
15100771752Wire Harness Assembly1

Frame Assembly Parts Diagram

Figure H details the frame assembly, including wheels, vibration mounts, covers, and various bolts and pins.

Frame Assembly Parts List

#Part NumberDescriptionQty.
1100761739-0001Frame1
2100031984Vibration Mount 24
3100011453-0002Flange Nut M8, GB6177.14
4100011453-0003Lock Nut M8, Flange4
5100712243-0001Cover, Wheel, Yellow2
6100714025Roll Pin Ø102
7100163346-00019.5 In. Wheel, Yellow2
8100023414-0002R-pin2
9100011456-0003Flange Nut M10 x 1.254
10100021029-0001Heat Shield1
11100009075Rubber Damper1
12100011381-0002Flange Bolt M10 x 1.25 x 404
13100095857-0005Flange Bolt M4 x 182
14100011047-0003Roll Pin Ø8 x 402
15100714685-0001R-pin, R52
16100078853Damping Pad, Handle2
17100759681-0001Handle1
18100711157Grip, Handle1
19100011330-0001Flange Bolt M8 x 484
20100163347-0001Support Leg Assembly2
21100011452-0003Lock Nut M6, Flange2
22100711874-0001Support Leg2
23100068623-0001Stop Block2
24100058956Vibration Mount, Support Leg2
25100011266-0004Flange Bolt M6 x 202

Wiring Diagram

The wiring diagram illustrates the electrical connections for the generator, including the generator windings, control panel, starting switch, AVR, and battery.

PDF preview unavailable. Download the PDF instead.

201169-EPL-English-all Adobe PDF Library 17.0 Adobe InDesign 18.1 (Macintosh)

Related Documents

Preview Champion 12,000W Electric Start Generator Parts Information
Detailed parts list and diagrams for the Champion 12,000W Electric Start Generator, serial number range Y2211120118+. Includes generator, engine, cylinder head, carburetor, alternator, fuel tank, control panel, and frame assembly components.
Preview Champion 3500W Dual Fuel Portable Generator Parts Information (Model #201296)
Comprehensive parts list and diagrams for the Champion 3500W Dual Fuel Portable Generator, Model #201296. Covers generator, engine, cylinder head, carburetor, alternator, fuel tank, control panel, frame assembly, and wiring.
Preview Champion 4000W Portable Generator Model 200921 Parts Information and Diagrams
Detailed parts list, diagrams, and wiring information for the Champion 4000W Portable Generator, Model 200921. Includes part numbers, descriptions, and quantities for all components.
Preview Champion 6250W Dual Fuel Generator Parts Information
Detailed parts list and diagrams for the Champion 6250W Dual Fuel Generator, Model #100592. Includes generator, engine, carburetor, alternator, fuel tank, outlet panel, and frame assembly components.
Preview Champion 8000W Electric Start Dual Fuel Generator Parts Information
This document provides detailed parts information and diagrams for the Champion 8000W Electric Start Dual Fuel Generator, model #201078. It includes comprehensive lists of generator, engine, alternator, fuel tank, control panel, and frame assembly parts, along with a wiring diagram.
Preview Champion 201074 8000W Electric Start Generator Parts Information
Detailed parts list and diagrams for the Champion 201074 8000W Electric Start Generator. Find all necessary components for maintenance and repair.
Preview Champion 3650W Dual Fuel Portable Generator Parts Information (Model 201076)
Comprehensive parts list and diagrams for the Champion 3650W Dual Fuel Portable Generator, Model 201076. Includes detailed information on generator, engine, alternator, fuel tank, control panel, and frame assembly components, along with a wiring diagram.
Preview Champion 6500W Portable Inverter Generator Parts Information
Detailed parts list and diagrams for the Champion 6500W Portable Inverter Generator (Model #201238). Includes generator, engine, cylinder head, carburetor, wheel kit, fuel tank, and control panel components, along with a wiring diagram.