Champion 201169 6500W Tri-Fuel Electric Start Generator Parts Information
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
Generator Parts Diagram
Figure A illustrates the various components of the generator. Key parts include the LPG hose with regulator, control panel assembly, fuel tank assembly, engine, alternator assembly, and muffler assembly.
Generator Parts List
# | Part Number | Description | Qty. |
---|---|---|---|
1 | 100755528-0001 | LPG Hose With Regulator | 1 |
2 | 100713896-0001 | Screw M5 x 16 | 3 |
3 | 100756065 | Rubber Cover, LPG Regulator | 1 |
4 | 100011264-0002 | Flange Bolt M6 x 16 | 5 |
5 | 100771284-0001 | Control Panel Assembly, See Figure G | 1 |
6 | 100755502 | LPG Regulator | 1 |
7 | 100110283 | Clamp Ø17 | 2 |
8 | 100764319 | Hose, LPG, Regulator to Fuel Valve | 1 |
9 | 100011269-0003 | Flange Bolt M6 x 28 | 1 |
10 | 100093250-0002 | Self-tapping Screw ST4.8 x 20 | 4 |
11 | 100062546 | Wire Clip B | 1 |
12 | 100032967-0002 | Screw M4.2 x 16 | 2 |
13 | 100755980 | Fuel Valve Assembly | 1 |
14 | 100764322 | Tape | 1 |
15 | 100747340 | Fuel Tube, Ø4 x Ø10 x 290 | 1 |
16 | 100005138 | Clamp Ø9.5 x 8 | 3 |
17 | 100714686 | Clamp | 1 |
18 | 100010439-0001 | Washer Ø6.5 x 2 x Ø25 | 4 |
19 | 100011268-0002 | Flange Bolt M6 x 25 | 4 |
20 | 100159468-0001 | Clamp, Fuel Hose | 1 |
21 | 100770447 | Fuel Tank Assembly, See Figure F | 1 |
22 | 100011311-0005 | Flange Bolt M8 x 16 | 2 |
23 | 100163910-0001 | Air Guide, Muffler | 1 |
24 | 5.1830.022 | CO Shutdown Module | 1 |
25 | 100770446 | Muffler Assembly | 1 |
26 | 100000667 | Clamp Ø8 x 8 | 1 |
27 | 100011422-0004 | Flange Nut M8 | 2 |
28 | 100770449 | Frame Assembly, See Figure H | 1 |
29 | 100009983 | Grounding Wire | 1 |
30 | 100128826-0001 | Lock Washer Ø6, Toothed | 1 |
31 | 100010886-0004 | Spring Washer Ø6 | 2 |
32 | 100011421-0003 | Flange Nut M6 | 1 |
33 | 100010920-0002 | Flat Washer Ø6 | 2 |
34 | 100010828-0002 | Butterfly Type Nut M6 | 1 |
35 | 100752661 | DC Wire Harness, Battery | 1 |
36 | 100021409 | Battery, 12V 14Ah | 1 |
37 | 100764317 | Fuel Hose | 1 |
38 | 100764320 | Fuel Hose Jacket | 1 |
39 | 1ZC7DCTV1 | Engine | 1 |
40 | 100770448 | Alternator Assembly, See Figure E | 1 |
41 | 100005148 | Calmp 1, Ø8 | 1 |
42 | 100735662 | Gasket, Exhaust Pipe | 1 |
43 | 100011015-0001 | Screw M4.2 x 12 | 1 |
44 | 100714387 | Muffler Guard | 1 |
45 | 100097575-0001 | Flange Bolt M6 x 10 | 15 |
46 | 100714398 | Spark Arrester Assembly | 1 |
47 | 100762313-0001 | Flange Bolt M5 x 8 | 4 |
48 | 100770452 | Muffler | 1 |
49 | 100774701 | Natural Gas Hose | 1 |
50 | 100774675 | Fitting, Natural Gas Hose Adapter | 1 |
Engine Parts Diagram
Figure B provides a detailed view of the engine components. This includes parts like the cylinder head cover, breather tube, gaskets, cylinder head assembly, air cleaner holder, flywheel, and various bolts and nuts.
Engine Parts List
# | Part Number | Description | Qty. |
---|---|---|---|
1 | 100011264-0003 | Flange Bolt M6 x 16, GB5789 | 7 |
2 | 100002337 | Cylinder Head Cover | 1 |
3 | 100715570 | Breather Tube | 1 |
4 | 100055922 | Gasket, Cylinder Head Cover | 1 |
5 | 100002470 | Flange Bolt M10 x 1.25 x 87 | 4 |
6 | 100770454 | Cylinder Head Assembly | 1 |
7 | 100021032 | Holder, Air Cleaner | 1 |
8 | 100097517 | Flywheel | 1 |
9 | 100011213-0001 | Flange Bolt M6 x 8 | 1 |
10 | 100011451-0003 | Flange Nut M5 | 6 |
11 | 100010430 | Washer Ø6 x 1 x Ø12 | 6 |
12 | 100060808 | Clamp | 2 |
13 | 100000667 | Clamp Ø8 × 8 | 1 |
14 | 100011565-0001 | Flange Bolt M6 x 10, GB16674.1 | 3 |
15 | 100010920-0002 | Washer Ø6 | 3 |
16 | 100715836-0001 | Recoil Starter, Black | 1 |
17 | 100055977-0018 | Fan Cover, Yellow | 1 |
18 | 100715837-0001 | Recoil Starter Assembly | 1 |
19 | 100011460-0001 | Flange Nut M16 x 1.5 | 1 |
20 | 100007562 | Pulley, Starter | 1 |
21 | 100011248-0003 | Flange Bolt M5 x 10 | 1 |
22 | 100141250 | Air Defector | 1 |
23 | 100750819 | Ignition Module | 1 |
24 | 100017649 | Oil Seal Ø35 x Ø52 x 7 | 1 |
25 | 100010275 | Drain Bolt, M12 x 1.5 x 15 | 1 |
26 | 100007980 | Governor Shaft | 1 |
27 | 100011269-0003 | Bolt M6 x 28 | 2 |
28 | 100726319-0001 | Crankcase | 1 |
29 | 100770455 | Carburetor Assembly | 1 |
30 | 100712978 | Air Filter Assembly | 1 |
31 | 100714346 | Air Filter Base | 1 |
32 | 100714345 | Air Filter Clip | 2 |
33 | 100714344 | Air Filter Separator | 1 |
34 | 100714343 | Gasket, Air Filter Cover | 1 |
35 | 100713882 | Air Filter Element | 1 |
36 | 100714350 | Air Filter Cover | 1 |
37 | 100011452-0003 | Lock Nut M6, Flange | 3 |
38 | 100007097 | Air Guide, Lower | 1 |
39 | 100011260-0005 | Flange Bolt M6 x 10 | 1 |
40 | 100009463 | Pressing Plate | 1 |
41 | 100010467 | Washer Ø12 x 1.5 x Ø15 | 2 |
42 | 100159468-0001 | Clamp, Fuel Hose | 1 |
43 | 100764318 | Fuel Hose | 1 |
44 | 100007043 | Cooling Fan | 1 |
45 | 100010562 | Dowel Pin Ø12 x 20 | 2 |
46 | 100149152 | Push Rod | 2 |
47 | 100149154 | Lifter, Valve | 2 |
48 | 100092563 | Piston Ring Set | 1 |
49 | 100092562 | 1st Piston Ring | 1 |
50 | 100092561 | 2nd Piston Ring | 1 |
51 | 100092560 | Oil Ring | 1 |
52 | 100003225 | Circlip, Wrist Pin | 2 |
53 | 100092564 | Piston | 1 |
54 | 100003131 | Wrist Pin | 1 |
55 | 100080992 | Connecting Rod Assembly | 1 |
56 | 100003432 | Bolt, Connecting Rod | 2 |
57 | 100094024 | Oil Level Sensor | 1 |
58 | 100726751 | Crankshaft | 1 |
59 | 100718216 | Camshaft | 1 |
60 | 100010521-0001 | Washer Ø16.2 x 0.3 x Ø24 | 1 |
61 | 100010763 | Bearing TM6207 | 1 |
62 | 100714134 | Gasket, Crankcase Cover | 1 |
63 | 100010549 | Dowel Pin Ø8 x 12 | 2 |
64 | 100729997 | Cover, Crankcase | 1 |
65 | 100011323-0001 | Flange Bolt M8 x 38 | 9 |
66 | 100017653 | Oil Seal Ø35 x Ø52 x 7, Spiral Grain | 1 |
67 | 100004129-0008 | Oil Dipstick Assembly | 1 |
68 | 100008305 | Gear, Governor | 1 |
69 | 100010742 | Bearing TM6202 - P63 | 2 |
70 | 100726451 | Balance Shaft | 1 |
71 | 100752617 | Charge Coil | 1 |
72 | 100713891 | Sleeve | 1 |
73 | 100715161 | Control Assembly | 1 |
74 | 100011261-0004 | Flange Bolt M6 x 12, GB5789 | 9 |
75 | 100087179 | Spring, Governor | 1 |
76 | 100093022 | Spring, Throttle Return | 1 |
77 | 100007958 | Rod, Governor | 1 |
78 | 100008428 | Arm, Governor | 1 |
79 | 100007989 | Cotter, Governor Shaft | 1 |
80 | 100017631 | Oil Seal Ø8 x Ø14 x 4 | 1 |
81 | 100010518-0001 | Washer Ø8 x0.8 x Ø20 | 1 |
82 | 100011260-0007 | Flange Bolt M6 x 10 | 2 |
83 | 100714294 | Support, End Cover | 2 |
84 | 100764321 | Fuel Hose Jacket | 1 |
85 | 100011320-0002 | Flange Bolt M8 x 35 | 2 |
86 | 100752622 | Starter | 1 |
87 | 100033038-0002 | Flange Bolt M6 x 32 | 2 |
88 | 100764991 | Oil Drain Pipe | 1 |
89 | 100752662 | Battery Connecting Wire | 1 |
90 | 100763462 | Mounting Bracket | 1 |
91 | 100713758-0001 | Solenoid, Starter | 1 |
92 | 100011250-0002 | Flange Bolt M5 x 14 | 2 |
Cylinder Head Parts Diagram
Figure C displays the components of the cylinder head, including rocker arm assembly, guide plates, valve adjust caps, valve collets, valve springs, and the cylinder head itself.
Cylinder Head Parts List
# | Part Number | Description | Qty. |
---|---|---|---|
1 | 100149155 | Rocker Arm Assembly | 2 |
2 | 100748373 | Guide Plate, Push Rod | 1 |
3 | 100004589 | Valve Adjust Cap, Exhaust | 2 |
4 | 100004576 | Valve Collet | 4 |
5 | 100004516 | Valve Spring Seat, Exhaust | 2 |
6 | 100067633 | Spring, Valve | 2 |
7 | 100004602 | Oil Seal, Valve | 1 |
8 | 100004575 | Valve Spring Seat | 2 |
9 | 100010389 | Stud Bolt M8 x 35 | 2 |
10 | 100009378 | Spark Plug F6RTC | 1 |
11 | 100004559 | Valve, Exhaust | 1 |
12 | 100755926 | Cylinder Head | 1 |
13 | 100010364 | Stud Bolt M6-8 x 104 | 2 |
14 | 100004539 | Valve, Intake | 1 |
15 | 100092681 | Gasket, Cylinder Head | 1 |
Carburetor Parts Diagram
Figure D illustrates the carburetor assembly, including gaskets, insulators, the carburetor itself, fuel bowl O-rings, and solenoid valves.
Carburetor Parts List
# | Part Number | Description | Qty. |
---|---|---|---|
1 | 100076230 | Gasket, Insulator | 1 |
2 | 100005618 | Insulator, Carburetor | 1 |
3 | 100076228 | Gasket, Carburetor | 1 |
4 | 100755935 | Carburetor Assembly | 1 |
5 | 100005720 | Fuel Bowl O-Ring | 1 |
6 | 100032770 | Main Jet Standard | 1 |
7 | 100130110 | Main Jet Altitude 1000-3000m | 7 |
8 | 100130186 | O-Ring, Solenoid Valve Base | 1 |
9 | 100130185 | O-Ring, Solenoid Valve | 1 |
10 | 100076229 | Gasket, Air Filter Base | 1 |
11 | 100005138 | Clamp 1 | 1 |
12 | 100747342 | Fuel Pipe, Ø4 x Ø10 x 465 | 1 |
13 | 100752952 | Solenoid Valve | 1 |
Alternator Parts Diagram
Figure E shows the components of the alternator, including the AVR, carbon brush assembly, grounding wire, and various flange bolts and nuts.
Alternator Parts List
# | Part Number | Description | Qty. |
---|---|---|---|
1 | 100011570-0007 | Big Flange Bolt M6 x 12 | 1 |
2 | 100018662-0001 | Generator End Cover, Yellow | 1 |
3 | 100011250-0002 | Flange Bolt M5 x 14 | 2 |
4 | 100020167 | Support, End Cover | 1 |
5 | 100011252-0001 | Flange Bolt M5 x 18 | 7 |
6 | 100749873 | AVR | 1 |
7 | 100018595 | Carbon Brush Assembly | 1 |
8 | 100000563 | Cable Ties | 1 |
9 | 100746229 | Grounding Wire | 1 |
10 | 100010885-0004 | Spring Washer Ø5 | 3 |
11 | 100010919-0002 | Flat Washer Ø5 | 1 |
12 | 100011298-0001 | Flange Bolt M6 x 170 | 4 |
13 | 100011394-0001 | Flange Bolt M10 x 1.25 x 255 | 1 |
14 | 100770459 | Rotor Assembly | 1 |
15 | 100010905-0001 | Washer Ø10 | 1 |
16 | 100011409-0001 | Flange Bolt M5 x 203 | 2 |
17 | 100011419-0001 | Flange Nut M5 | 2 |
18 | 100755532 | Alternator Assembly | 1 |
19 | 100018701 | Terminal Block | 1 |
20 | 100018572 | End Housing | 1 |
21 | 100770457 | Stator Cover | 1 |
22 | 100770458 | Stator Assembly | 1 |
Fuel Tank Parts Diagram
Figure F illustrates the fuel tank assembly, including the fuel filter, fuel gauge, reversal valve, fuel tank itself, and associated bushings and nipples.
Fuel Tank Parts List
# | Part Number | Description | Qty. |
---|---|---|---|
1 | 100098838 | Fuel Filter Assembly | 1 |
2 | 100771451 | Fuel Gauge | 1 |
3 | 100008968 | Reversal Valve | 1 |
4 | 100766684-0001 | Fuel Tank | 1 |
5 | 100032369 | Vibration Mounting, Fuel Tank | 4 |
6 | 100021118 | Bushing, Ø12 x Ø9 x 13 | 4 |
7 | 100142004 | Fuel Tank Cap | 1 |
8 | 100714546 | Fuel Tank Nipple | 1 |
Control Panel Parts Diagram
Figure G shows the control panel components, including the housing, switches, receptacles, circuit breakers, and various modules.
Control Panel Parts List
# | Part Number | Description | Qty. |
---|---|---|---|
1 | 100764304-0001 | Control Panel Housing | 1 |
2 | 100714233 | Switch, Red, Engine | 1 |
3 | 100727009 | Intelligauge | 1 |
4 | 100020023 | Receptacle L14-30R | 1 |
5 | 100052461-0001 | Receptacle 5-20R, GFCI Duplex | 2 |
6 | 100731571 | Receptacle Cover, L14-30R | 1 |
7 | 100731574 | Receptacle Cover, 5-20R, Duplex | 2 |
8 | 100031552 | O-Ring | 2 |
9 | 100120180 | Breaker Cover | 2 |
10 | 100019949 | 27 Amp Circuit Breaker, Flip Pole | 1 |
11 | 100019754 | 20Amp Circuit Breaker, Push Button | 2 |
12 | 100721216 | Controller Moudle, Solenoid Valve | 1 |
13 | 100724627 | Charger | 1 |
14 | 100728387 | OVF Moudle | 1 |
15 | 100771752 | Wire Harness Assembly | 1 |
Frame Assembly Parts Diagram
Figure H details the frame assembly, including wheels, vibration mounts, covers, and various bolts and pins.
Frame Assembly Parts List
# | Part Number | Description | Qty. |
---|---|---|---|
1 | 100761739-0001 | Frame | 1 |
2 | 100031984 | Vibration Mount 2 | 4 |
3 | 100011453-0002 | Flange Nut M8, GB6177.1 | 4 |
4 | 100011453-0003 | Lock Nut M8, Flange | 4 |
5 | 100712243-0001 | Cover, Wheel, Yellow | 2 |
6 | 100714025 | Roll Pin Ø10 | 2 |
7 | 100163346-0001 | 9.5 In. Wheel, Yellow | 2 |
8 | 100023414-0002 | R-pin | 2 |
9 | 100011456-0003 | Flange Nut M10 x 1.25 | 4 |
10 | 100021029-0001 | Heat Shield | 1 |
11 | 100009075 | Rubber Damper | 1 |
12 | 100011381-0002 | Flange Bolt M10 x 1.25 x 40 | 4 |
13 | 100095857-0005 | Flange Bolt M4 x 18 | 2 |
14 | 100011047-0003 | Roll Pin Ø8 x 40 | 2 |
15 | 100714685-0001 | R-pin, R5 | 2 |
16 | 100078853 | Damping Pad, Handle | 2 |
17 | 100759681-0001 | Handle | 1 |
18 | 100711157 | Grip, Handle | 1 |
19 | 100011330-0001 | Flange Bolt M8 x 48 | 4 |
20 | 100163347-0001 | Support Leg Assembly | 2 |
21 | 100011452-0003 | Lock Nut M6, Flange | 2 |
22 | 100711874-0001 | Support Leg | 2 |
23 | 100068623-0001 | Stop Block | 2 |
24 | 100058956 | Vibration Mount, Support Leg | 2 |
25 | 100011266-0004 | Flange Bolt M6 x 20 | 2 |
Wiring Diagram
The wiring diagram illustrates the electrical connections for the generator, including the generator windings, control panel, starting switch, AVR, and battery.