Datasheet for CHAMPION models including: 200921, 4000W Portable Generator
200921 - 4000W PORTAble GeNeRATOR 4 GeNeRATOR PARTS lIST # Part Number Description Qty. 1 90007-0620-A301 Hexagon Flange Bolt, M6x20, Black Zinc 4 2 90408-Y020110-0005 Flat Washer, Ø6, Black Zinc 4 3 200921-YXZJ-F Fuel Tank Assembly - See Figure F 1 4 200921-JJZJ-H Frame Assembly - See Figure H 1 5 90684-Z250110-00A0 Clip,Ø8 2 6 90685-YJ30110-Q200 Clamp,Ø9.5 x Ø8 2
TAble OF CONTeNTS. Generator Parts Diagram............................................. 3. Generator Parts list .
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DocumentDocumentChampion Power Equipment, Inc., Santa Fe Springs, CA USA MODEL #200921 PARTS INFORMATION 4000W PORTABLE GENERATOR SERIAL NUMBER RANGE: ALL To order replacement parts please visit: shop.championpowerequipment.com or call 1-877-338-0999. REV 20210420 TABLE OF CONTENTS Generator Parts Diagram. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 3 Generator Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Engine Parts Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Cylinder Head Part Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cylinder Head Part List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Carburetor Part Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Carburetor Part List . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 11 Alternator Part Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Alternator Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Fuel Tank Part Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Fuel tank Part List . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 15 Outlet Panel Part Diagram . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 16 Outlet Panel Part List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Frame Assembly Part Diagram . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 18 Frame assembly Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Wiring Diagram .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2 200921 - 4000W PORTABLE GENERATOR GENERATOR PARTS DIAGRAM 1 2 3 See Figure F 4 See Figure H 5 6 7 8 9 10 11 12 13 14 15 16 17 18 14 19 20 21 22 23 25 See Figure E 24 See Figure B 26 27 28 29 30 31 32 Figure A 33 See Figure G 34 3 200921 - 4000W PORTABLE GENERATOR GENERATOR PARTS LIST # Part Number 1 90007-0620-A301 2 90408-Y020110-0005 3 200921-YXZJ-F 4 200921-JJZJ-H 5 90684-Z250110-00A0 6 90685-YJ30110-Q200 7 90685-Z030410-0G00 8 16805-YGK0110-0001 9 30351-YGK0110-00A0 10 90685-Z030610-0G00 11 90685-Z020110-0G00 12 16801-YGK0110-00A0 13 17003-Y110130-0001 14 90001-0612-0305 15 90305-0600-0302 16 90106-0408-0000 17 18250-YJ30110-0000 18 18100-YJ30110-H7A0 19 90406-0600-E305 20 18030-YJ30110-H7A0 21 90001-0816-0305 22 18001-Z950110-00A0 23 90303-0800-3305 24 R225MV000FB-CMP308 25 200921-DJZJ-E 26 90001-0625-0305 27 90415-0600-Z301 28 30009-Y910110-0001 29 90403-0600-0305 30 90408-0600-E305 Description Qty. Hexagon Flange Bolt, M6x20, Black Zinc 4 Flat Washer, Ø6, Black Zinc 4 Fuel Tank Assembly - See Figure F 1 Frame Assembly - See Figure H 1 Clip,Ø8 2 Clamp,Ø9.5 x Ø8 2 Clamp, Ø10.7 x 8 x 0.6 1 Tube, Carbon Canister Vent, Ø6 x Ø10 x 170 1 Cover, Carbon Canister Vent 1 Clamp, Ø8 x 7 x 0.6 1 Clamp, Ø9.5 x 8 x 0.8 1 Carbon Canister, 400cc 1 Air Cleaner Support 1 Hexagon Flange Bolt, M6 x 12, Black Zinc 2 Hexagon Flange Nut, M6, Black Zinc 2 Screw, M4 x 8, Black Zinc 3 Spark Arrestor 1 Muffler Assembly 1 Flat Washer, Ø6.4 x Ø18 x 1.6, Black Zinc 1 Muffler Bracket 1 Hexagon Flange Bolt, M8 x 16, Black Zinc 2 Exhaust Outlet Gasket 1 Hexagon Nut, M8, Black Zinc 2 Engine - See Figure B 1 Alternator - See Figure E 1 Hexagon Flange Bolt, M6 x 25, Black Zinc 1 Lock Washer, Toothed, Black Zinc 1 Grounding Wire 1 Spring Washer, Black Zinc 2 Flat Washer, Black Zinc 3 # Part Number 31 90303-0600-3305 32 90312-0600-0301 33 35610-YJJ0110-H200 34 90007-0616-A305 4 Description Qty. Hexgon Nut, M6, Black Zinc 1 Wing Nut, M6, Black Zinc 1 Control Panel Assembly - See Figure G 1 Hexagon Flange Bolt, M6 x 16, Black Zinc 4 200921 - 4000W PORTABLE GENERATOR ENGINE PARTS DIAGRAM 30 4 3 6 5 12 11 2 See Figure D 58 29 28 27 39 35 38 34 41 33 26 40 37 32 25 36 22 31 19 21 20 24 19 18 7 1 See Figure C 23 10 89 44 30 17 13 14 15 16 41 43 42 41 46 45 60 47 48 49 52 50 56 51 53 57 54 55 59 35 Figure B 5 200921 - 4000W PORTABLE GENERATOR ENGINE PARTS PART LIST # Part Number 1 R225V-QGT-C000 2 200921-HYQ-D 3 90001-0612-0101 4 12410-Z4A0110-0100 5 12004-Z950410-00A0 6 12003-Z010310-0000 7 30010-Z010110-0000 8 13200-Z390110-0000 9 13122-Z010110-0000 10 13010-Z950110-00A0 11 17004-Z6X0110-0000 12 90740-Z010810-01A0 13 90502-1114-00A0 14 14071-Z950110-0000 15 14081-Z040110-0000 16 13111-Z4A0110-00A0 17 13121-Z010110-0000 18 16400-Z0X0110-00A0 19 90547-0205-00A0 20 37060-Z010410-0000 21 90001-0614-01A0 22 90305-Z010210-0300 23 14200-Z4A0210-00A0 24 13300-Z950111-00A0 25 90502-0912-00A0 26 11001-Z440110-00A0 27 15010-Z2M0110-L400 28 11411-Z530111-0BA0 Description Cylinder Head Assembly - See Figure C Carburetor Assembly - See Figure D Hexagon Flange Bolt, M6 x 12, Blue White Zinc Cylinder Head Cover, Blue White Zinc Cylinder Head Cover Gasket Cylinder Head Bolt, M8 x 60, Black Zinc Spark Plug, F6RTC Piston Ring Assembly Piston Pin Clip Connecting Rod Tube, Breather, Ø8 x Ø12 Clampr, Ø11 x Ø14 Pin, Ø11 x 14 Valve Lifter Valve Tappet Piston Piston Pin, Ø18 x Ø54 Governor Gear Assembly Bearing Engine oil Sensor, W/O Nut Hexagon Flange Bolt, M6 x 14, Blue White Zinc Hexagon Flange Nut, M10, Black Zinc Camshaft Assembly Crankshaft Assembly Pin, Ø9 x 12 Crankcase Gasket Oil Dipstick Crankcase Cover Qty. # Part Number 1 29 90001-0832-03 1 30 90682-Z300110-0001 31 16061-Z010110-0000 4 32 90408-Z010210-00A0 1 33 90501-Z010110-0001 1 34 16070-Z010110-0001 4 35 90305-0600-33 1 36 16012-Z010310-0000 1 37 16062-Z010210-0100 2 38 16063-Z010310-0100 1 39 16072-Z010310-0000 1 40 16520-Z4A0110-0000 1 41 90001-0610-03 2 42 90408-Z010510-00A0 2 43 11007-Z010310-0000 2 44 11310-Z4A0210-0BA0 1 45 19340-Z010810-0100 1 46 19304-Z950120-0001 1 47 28110-Z010610-L400 2 48 90001-0612-03 1 49 28261-Z2M0110-0000 2 50 28200-Z141010-H200 51 90251-0618-03 1 52 13510-Z440410-0000 1 53 19352-Z440110-0001 1 54 28002-Z1E0110-0000 2 55 13501-Z010110-00A0 1 1 1 6 Description Qty. Hexagon Flange Bolt, M8 x 32, Black Zinc 6 Oil Seal, Ø25 x Ø41.25 x 6 2 Governor Arm 1 Washer, Ø6.2 x Ø15 x 0.6 1 Pin, Blue White Zinc 1 Governor Linkage Bracket, Blue White Zinc 1 Hexagon Flange Nut, M6, Black Zinc 3 Throttle Valve Returning Spring 1 Governeor Rod, Blue White Zinc 1 Spring, Governor 1 Governor Support Bolt, M6 x 21, Black Zinc 1 Throttle Control Bracket, Blue White Zinc 1 Hexagon Flange Bolt, M6 x 10, Black Zinc 4 Washer, Ø10 x Ø15.8 x 1.5 2 Drain Plug Bolt, M10 x1.25 x15, Black Zinc 2 Crankcase 1 Air Deflector, Crankcase 1 Air Deflector, Crankcase Cylinder 1 Cover, Engine Fan 1 Hexagon Flange Bolt, M6 x 12, Black Zinc 4 Retainer Ring, Recoil Starter 1 Recoil Starter Assembly 1 Bolts With Washer, Black Zinc 3 Flywheel 1 Engine Fan 1 Starter Pulley, Blue White Zinc 1 Flywheel Nut, M14 x 1.5, Blue White Zinc 1 200921 - 4000W PORTABLE GENERATOR # Part Number 56 30400-Z440410-0001 57 90001-0625-01A0 58 17100-Z2M0110-0000 59 17151-Z300310-0000 60 90001-0616-01A0 Description Qty. Ignition Coil 1 Hexagon Flange Bolt, M6 x 25, Blue White Zinc 2 Air Cleaner Assembly 1 Element, Air Cleaner 1 Hexagon Flange Bolt, M6 x 16, Blue White 1 Zinc ENGINE PARTS PART LIST 7 200921 - 4000W PORTABLE GENERATOR CYLINDER HEAD PART DIAGRAM 10 8 34 6 9 1 57 13 14 15 11 12 2 Figure C 8 200921 - 4000W PORTABLE GENERATOR CYLINDER HEAD PART LIST # Part Number 1 14310-Z950110-00A0 2 14318-Z950110-0000 3 12104-Z4A0110-00A0 4 12109-Z810110-0000 5 12112-Z810210-0000 6 12103-Z010110-0000 7 12101-Z810210-0000 8 90001-0610-03 9 12419-Z950210-0000 10 90203-Z010110-0000 11 12140-Z4A0110-0BA0 12 90204-Z010210-0000 13 12121-Z4A0110-00A0 14 12111-Z4A0110-00A0 15 12131-Z4A0110-00A0 Description Qty. Valve Rocker Assembly 2 Rocker Shaft Assembly 2 Rotator, Valve, Ø5 x Ø8 x 3.6 2 Valve Lock Clamp 4 Valve Spring Retainer 2 Valve Spring 2 Seal Guide 1 Hexagon Flange Bolt, M6 x 10, Black Zinc 1 Pin Stopper Plate, Cylinder Head Cover 1 Stud, M8 x 34, Black Zinc 2 Cylinder Head 1 Stud, M6 x 96, Black Zinc 2 Exhaust Valve 1 Intake Valve 1 Cylinder Head Gasket 1 9 200921 - 4000W PORTABLE GENERATOR CARBURETOR PART DIAGRAM 1 67 2 3 4 5 Figure D 8 9 10 10 200921 - 4000W PORTABLE GENERATOR CARBURETOR PART LIST # Part Number Description Qty. 1 16002-Z950110-0000 Carburetor Insulator Gasket 1 2 16003-Z950110-0000 Carburetor Insulator Plate 1 3 16001-Z010110-0000 Carburetor Gasket 1 4 16100-Z4A0110-00M0 Carburetor 1 5 17001-Z010210-0000 Air Cleaner Gasket 1 6 90685-Z030610-01A1 Clamp, Ø8 x 7 x 0.6 1 7 90686-Z010710-00M1 Tube, Fuel Supply, Ø4.5 x Ø8.5 x 160 1 8 16112-Z010110-0000 Seal Ring, Float 1 16161-Z152010-00A2 Main Jet (79#), Standard 1 9 16161-Z151810-00A1 Main Jet (77#), Altitude 3000-6000 Feet / 16161-Z151610-00A4 Main Jet (75#), Altitude 6000-8000 Feet / 10 90681-Z010610-0000 Seal Ring, Carburator, Ø9.5 x 1.6 1 11 200921 - 4000W PORTABLE GENERATOR ALTERNATOR PART DIAGRAM 12 3 45 6 7 8 9 10 11 12 13 14 15 16 4 17 Figure E 12 200921 - 4000W PORTABLE GENERATOR ALTERNATOR PART LIST # Part Number 1 31330-YGK0210-0000 2 31310-YGK0310-0000 3 31303HY020110-0000 4 90001-0516-01A1 5 30021-YJ30110-00A0 6 30048-YE30110-0900 7 30060-YGK0110-0000 8 51124HYJ30110-0100 9 30022-YJ30110-L400 10 90007-0508-A301 11 90001-0612-0305 12 30023-Y020110-0900 13 31300-YGK0210-0000 14 31320-YGK0110-0000 15 90408-Y020210-0001 16 30049-YE30110-0001 17 90005-0512-01A1 Description Qty. Rotor, AL, Ø160 x 130 1 Stator, AL, Ø160 x 130 1 Terminal Block 1 Hexagon Flange Bolt, M5 x 16, Blue White Zinc 6 End Housing 1 Bolt, M6 x 174, Stator, White Zinc 4 AVR 1 Mounting Bracket, Blue White Zinc 1 Cover, End Housing, Yellow 1 Hexagon Flange Bolt, M5 x 8, Black Zinc 1 Hexagon Flange Bolt, M6 x 12, Black Zinc 1 Stopper, Motor Right Cover, White Zinc 1 Alternator Assembly, AL, D160 x 130 1 Carbon Brushes 1 Flat Washer, Black Zinc, Ø8.3 x 23 x 3 1 Bolt, M8 x 230, Rotor, White Zinc 1 Hexagon Flange Bolt, M5 x 12, Blue White Zinc 2 13 200921 - 4000W PORTABLE GENERATOR FUEL TANK PART DIAGRAM 9 87 1 2 3 4 56 10 11 12 FigureF 14 200921 - 4000W PORTABLE GENERATOR FUEL TANK PART LIST # Part Number Description Qty. 1 16730-YGM0110-00A0 Fuel Tank Cap 1 2 16652-YGM0110-00A0 Fuel Filter 1 3 90683-Y020210-0100 Bushing, Blue White Zinc 4 4 16601-Y020210-0001 Vibration Mount, Fuel Tank 4 5 37200-YJ30110-00A0 Fuel Gauge 1 6 16620-YGK0210-L4A0 Fuel Tank, 4.7 L, PMS 109 C 1 7 15150-YGK0110-00A0 One Way Valve 1 8 90740-Z010610-00A1 Clamp, Ø9 1 9 16804-YJ10110-0000 Tube, Tank Vent, Ø4.5 x Ø8.5 x810 1 10 16750-Y020211-0001 Fuel Valve With Filter 1 11 90685-Z030610-0G00 Clamp, Ø8 x 7 x 0.6 1 12 30431-Y020110-0001 Rubber Sleeve, Ø9 x Ø11 x 60, Fuel Tube 1 15 200921 - 4000W PORTABLE GENERATOR OUTLET PANEL PART DIAGRAM 12 3 4 5 67 89 10 11 12 13 14 15 Figure G 16 200921 - 4000W PORTABLE GENERATOR OUTLET PANEL PART LIST # Part Number Description Qty. 1 35680-YJJ0110-Q200 Housing, Control Panel 1 2 30008-YGK0110-0000 Control Module 1 3 35160-Y450110-0000 Switch, Engine 1 4 35632-YGK0110-0000 Intelligauge, VFT-2 1 5 35623-Y820210-0000 Voltage Select Switch 1 6 31234-YGK0210-0000 15 Amp Circuit Breaker, Push Button 2 7 31234-YB00110-0000 20 Amp Circuit Breaker, Push Button 1 8 35654-YGK0110-0000 Cover, Push Button 3 9 35650-YJJ0110-H200 Control Panel 1 10 35614-Y090110-0000 L14-30R Receptacle, 30A, 125V/250V 1 11 35654-YBE0210-0000 Receptacle Cover, L14-30R 1 12 35654-YGK0310-0000 Receptacle Cover, TT-30R 1 13 35654-YBE0110-0000 Receptacle Cover, 5-20R 1 14 35614-Y2D0110-0000 TT-30R Receptacle, 30A, 125V 1 15 35614-Y730110-0000 5-20R Receptacle, 20A, 125V 1 17 200921 - 4000W PORTABLE GENERATOR FRAME ASSEMBLY PART DIAGRAM 1 2 34 5 6 Figure H 18 200921 - 4000W PORTABLE GENERATOR FRAME ASSEMBLY PART LIST # Part Number Description Qty. 1 51100-YJJ0110-H2A0 Frame, Ø25, 590 X 465 X 505 1 2 90001-0612-0305 Hexagon Flange Bolt, M6 x 12, Black Zinc 4 3 51014HY450110-00A0 Vibration Pad, Frame 4 4 51005HY020120-0000 Vibration Mount 1, Frame 2 5 90305-0800-3305 Hexagon Flange Nut, M8, Black Zinc 8 6 51011HY020120-0000 Vibration Mount 2, Frame 2 19 200921 - 4000W PORTABLE GENERATOR WIRING DIAGRAM 20