Champion 8000W Electric Start Dual Fuel Generator
Model #: 201078
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
Parts Information
This document provides a detailed breakdown of parts for the Champion 8000W Electric Start Dual Fuel Generator. To order replacement parts, please visit shop.championpowerequipment.com or call 1-877-338-0999.
Table of Contents
- Generator Parts Diagram
- Generator Parts List
- Engine Parts Diagram
- Engine Parts List
- Cylinder Part Diagram
- Cylinder Part List
- Alternator Diagram
- Alternator Part List
- Fuel Tank Part Diagram
- Fuel Tank Part List
- Control Panel Part Diagram
- Control Panel Part List
- Frame Assembly Part Diagram
- Frame Assembly Part List
- Wiring Diagram
Generator Parts Diagram
A diagram illustrating the various parts of the generator assembly. Key components include the frame, wheels, engine, alternator, fuel tank, and control panel, with numbered callouts corresponding to the parts list.
Generator Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 2.06.006 | Clamp, Ø7 x Ø1 | 1 |
| 2 | 24.070030.00 | Orifice, Breather Tube | 1 |
| 3 | 152.070014.08 | Tube, Fuel Tank Breather | 1 |
| 4 | 2.06.016 | Clamp Ø8.7 x b8 | 3 |
| 5 | 152.070000.64.48 | Fuel Tank Assembly, See Figure F | 1 |
| 6 | 2.08.143.1 | Flange Bolt/Washer Assembly M6 x 20, Black | 4 |
| 7 | 45.090006.20 | Bracket, Air Cleaner Support | 1 |
| 8 | 1.6177.1.06 | Lock Nut M6, Flange | 2 |
| 9 | 1.6177.1.08 | Lock Nut M8, Flange | 2 |
| 10 | 46.100001.07 | Gasket, Exhaust | 1 |
| 11 | 46.101000.01.2 | Muffler Assembly | 1 |
| 12 | 1.9074.4.0510 | Screw/Washer Assembly M5 x 10 | 3 |
| 13 | 46.101300.00 | Spark Arrester | 1 |
| 14 | 1.16674.0820.1 | Flange Bolt M8 x 20, Black | 2 |
| 15 | 154.190000.13 | Alternator Assembly, See Figure E | 1 |
| 16 | 1.5789.0608 | Flange Bolt M6 x 8 | 2 |
| 17 | 152.192300.01 | Vent, Alternator Fan | 1 |
| 18 | 152.190005.00 | Rubber, Fore-Cover, A | 1 |
| 19 | 152.190005.01 | Rubber, Fore-Cover, B | 1 |
| 20 | 48.606 | Engine, 459cc | 1 |
| 21 | 152.100007.00 | Heat Shield, Motor Mount | 1 |
| 22 | 1.6177.1.10 | Lock Nut M10, Flange | 4 |
| 23 | 65312.201078 | Frame Assembly, See Figure H | 1 |
| 24 | 2.05.001 | Clamp, Ø8 x 6.5 | 2 |
| 25 | 1.862.06 | Lock Washer Ø6, Toothed | 1 |
| 26 | 5.1900.029 | Grounding Line 150 mm | 1 |
| 27 | 1.97.1.06.2 | Washer Ø6 | 2 |
| 28 | 1.93.06 | Lock Washer Ø6 | 1 |
| 29 | 1.62.06 | Butterfly Type Nut M6 | 1 |
| 30 | 1.9074.3.0510 | Screw/Washer Assembly M5 x 10 | 2 |
| 31 | 1.6177.1.05 | Lock Nut M5, Flange | 2 |
| 32 | 9.1000.140 | Battery 12V14AH | 1 |
| 33 | 152.200904.00 | Strap, Battery | 1 |
| 34 | 152.200013.02 | Jacket, Wire, Black | 1 |
| 35 | 152.200013.02.3 | Jacket, Wire, Red | 2 |
| 36 | 5.1900.126 | Wire Harness, SAE Battery | 1 |
| 37 | 152.200013.03 | Sleeve, Connector | 1 |
| 38 | 5.1900.125 | Wire Harness, SAE Motor | 1 |
| 39 | 1.5789.0615.1 | Flange Bolt M6 x 15, Black | 4 |
| 40 | 9.1500.005 | Sleeve, Connector | 1 |
| 41 | 1.818.0614.1 | Bolt M6 x 14, Black | 2 |
| 42 | 47.136000.05 | Pressure-Reducing Valve | 1 |
| 43 | 152.070012.13 | Hose, LPG, Pressure-Reducing to Fuel Valve, 200 mm | 1 |
| 44 | 2.06.032 | Clip Ø17 | 3 |
| 45 | 152.070011.27 | Tube, Fuel, Fuel Valve to Carburator, 430+25mm | 1 |
| 46 | 2.05.009 | Clamp Ø12.5 x 7 | 2 |
| 47 | 152.070012.22 | Hose, LPG, Fuel Valve to Carburetor, 420 mm | 1 |
| 48 | 2.06.023 | Clip Ø20 | 1 |
| 49 | 201078.21 | Control Panel Assembly, See Figure G | 1 |
| 50 | 2.06.050 | Clamp, Ø8 x Ø18 | 1 |
| 51 | 152.070012.21 | LPG Hose With Regulator 3.3 ft. | 1 |
Engine Parts Diagram
A diagram illustrating the engine components. This includes the crankshaft, pistons, valves, carburetor, recoil starter, and other internal engine parts, with numbered callouts.
Engine Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 21.061006.02 | Handle, Recoil, Soft | 1 |
| 2 | 1.16674.0608 | Flange Bolt M6 x 8 | 3 |
| 3 | 46.061100.03.2 | Cover, Recoil Starter, Black | 1 |
| 4 | 45.060005.00 | Spring, Recoil Starter | 1 |
| 5 | 45.061102.00 | Reel, Recoil Starter | 1 |
| 6 | 2.10.003.1 | Rope Ø4 x 1550, Black | 1 |
| 7 | 45.060003.00 | Spring, Ratchet | 2 |
| 8 | 45.060002.00 | Starter Ratchet, Steel | 2 |
| 9 | 45.060009.00 | Spring, Ratchet Guide | 1 |
| 10 | 45.060007.00 | Ratchet Guide | 1 |
| 11 | 45.060008.00 | Screw, Ratchet Guide | 1 |
| 12 | 1.5789.0612 | Flange Bolt M6 x 12 | 12 |
| 13 | 2.05.009 | Clamp Ø12.5 x 7 | 2 |
| 14 | 47.080100.01.48 | Fan Cover, Yellow | 1 |
| 15 | 2.02.007 | Nut M16 x 1.5 | 1 |
| 16 | 1.5789.0629 | Flange Bolt M6 x 29 | 2 |
| 17 | 45.060001.00 | Pulley, Starter | 1 |
| 18 | 46.123000.08 | Ignition Coil | 1 |
| 19 | 48.080001.00 | Fan, Engine | 1 |
| 20 | 46.120100.05 | Flywheel | 1 |
| 21 | 46.091000.09 | Air Cleaner Assembly, Black | 1 |
| 22 | 46.061000.03 | Recoil Assembly | 1 |
| 23 | 2.11.007 | Oil Seal Ø35 x 052 x 8 | 2 |
| 24 | 2.05.050 | Wire Clip 100 mm | 2 |
| 25 | 152.070031.01 | Sheath, Wire | 1 |
| 26 | 2.03.023 | Washer Ø12.5 x Ø20 x 2, Drain Bolt | 1 |
| 27 | 48.030100.00 | Crankcase | 1 |
| 28 | 45.127000.02 | Oil Level Sensor | 1 |
| 29 | 1.5789.0615 | Flange Bolt M6 x 15 | 2 |
| 30 | 1.276.6202 | Bearing 6202 | 2 |
| 31 | 48.050006.00 | Weight Balancer | 1 |
| 32 | 47.050100.01 | Crankshaft Assembly | 1 |
| 33 | 46.030008.00 | Gasket, Crankcase Cover | 1 |
| 34 | 2.04.001 | Dowel Pin Ø9 x 14 | 2 |
| 35 | 46.080600.00 | Air Guide, Right Side | 1 |
| 36 | 1.276.6207 | Bearing 6207 | 1 |
| 37 | 46.031000.01.48 | Oil Dipstick, Yellow | 1 |
| 38 | 45.030007.00 | Cover, Crankcase | 1 |
| 39 | 1.5789.0840 | Flange Bolt M8 x 40 | 7 |
| 40 | 2.03.021.1 | Washer Ø6.4 x Ø13 x 1, Black | 1 |
| 41 | 45.110013.00 | Shaft, Governor Gear | 1 |
| 42 | 45.110100.00 | Gear, Governor | 1 |
| 43 | 21.110011.00 | Clip, Governor Gear | 1 |
| 44 | 45.110012.00 | Bushing, Govornor Gear, Steel | 1 |
| 45 | 47.050200.00 | Connecting Rod Assembly | 1 |
| 46 | 48.050005.00 | Piston | 1 |
| 47 | 2.09.004 | Circlip Ø21 x Ø1 | 2 |
| 48 | 45.050003.00 | Pin, Piston | 1 |
| 49 | 48.050303.00 | Ring, Oil | 1 |
| 50 | 48.050302.00 | Ring, Second Piston | 1 |
| 51 | 48.050301.00 | Ring, First Piston | 1 |
| 52 | 2.04.004 | Dowel Pin Ø12 x 20 | 2 |
| 53 | 47.010000.01 | Cylinder Head Assembly, See Figure C | 1 |
| 54 | 46.080400.00 | Air Guide, Lower | 1 |
| 55 | 2.08.040 | Bolt M6 x 21, Governor Arm | 1 |
| 56 | 45.110006.00 | Rod, Governor | 1 |
| 57 | 2.15.002(F6RTC) | Spark Plug F6RTC | 1 |
| 58 | 2.08.122 | Flange Bolt M10 x 95 | 4 |
| 59 | 46.020002.00 | Gasket, Cylinder Head Cover | 1 |
| 60 | 47.021000.00 | Cover, Cylinder Head | 1 |
| 61 | 45.020001.02 | Breather Tube | 1 |
| 62 | 47.020100.00 | Bolt, Cylinder Head Cover | 1 |
| 63 | 2.08.039 | Drain Bolt M12 x 1.5 x 15 | 1 |
| 64 | 48.041000.00 | Camshaft | 1 |
| 65 | 48.040013.00 | Lifter, Intake Valve | 1 |
| 66 | 45.110005.00 | Spring, Throttle Return | 1 |
| 67 | 45.110007.00 | Spring, Governor | 1 |
| 68 | 46.040005.00 | Push Rod | 2 |
| 69 | 46.080300.20 | Air Guide, Upper | 1 |
| 70 | 45.110003.01 | Arm, Governor | 1 |
| 71 | 45.040013.00 | Lifter, Exhaust Valve | 1 |
| 72 | 45.125000.03 | Starter Motor Assembly | 1 |
| 73 | 46.040200.00 | Rocker Arm Assembly | 1 |
| 74 | 21.061301.01.48 | Support, Handle, Recoil | 1 |
| 75 | 45.040008.00 | Rotator, Exhaust Valve | 1 |
| 76 | 46.040004.00 | Guide Plate, Push Rod | 1 |
| 77 | 46.040016.00 | Shaft, Rocker Arm | 1 |
| 78 | 46.040201.00 | Retainer, Rocker Arm | 1 |
| 79 | 46.040009.00 | Rocker Arm, Intake Valve | 1 |
| 80 | 46.040018.00 | Rocker Arm, Exhaust Valve | 1 |
| 81 | 1.97.1.06 | Washer Ø6 | 2 |
| 82 | 22.040012.00 | Screw, Valve Adjustment | 2 |
| 83 | 1.6177.1.06 | Flange Nut M6 | 2 |
| 84 | 21.040021.00 | Nut M6 x 0.5, Lock | 2 |
| 85 | 1.6177.1 | Flange Nut M5 | 6 |
| 86 | 46.130002.20 | Gasket, Insulator | 1 |
| 87 | 45.130001.00 | Insulator, Carburetor | 1 |
| 88 | 46.130003.20 | Gasket, Carburetor | 1 |
| 89 | 48.131000.20 | Carburetor Assembly | 1 |
| 90 | 46.130004.20 | Gasket, Air Cleaner | 1 |
| 91 | 1.6177.06 | Flange Nut M6 | 3 |
| 92 | 46.091100.09 | Base, Air Cleaner | 1 |
| 93 | 45.091002.20 | Seal, Air Cleaner | 1 |
| 94 | 45.091001.20 | Separator, Air Cleaner | 1 |
| 95 | 45.091003.20 | Element, Air Cleaner | 1 |
| 96 | 46.091200.09 | Cover, Air Cleaner | 1 |
| 97 | 1.5789.0835 | Flange Bolt M8 x 35 | 2 |
| 98 | 45.125100.00 | Starter Motor | 1 |
| 99 | 45.125200.03 | Relay, Starter | 1 |
| 100 | 1.93.05 | Lock Washer Ø5 | 2 |
| 101 | 1.16674.0516 | Flange Bolt M5 x 16 | 2 |
| 102 | 45.110001.00 | Shaft, Governor Arm | 1 |
| 103 | 2.03.019 | Washer Ø8.2 x Ø17 x 0.8 | 1 |
| 104 | 2.11.006 | Oil Seal Ø7 x Ø14 x 5 | 1 |
| 105 | 45.110008.00 | Pin, Shaft | 1 |
Cylinder Part Diagram
A diagram showing the cylinder and its associated components, including valves, retainers, and seals.
Cylinder Part List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 47.040002.00 | Intake Valve | 1 |
| 2 | 47.040006.00 | Exhaust Valve | 1 |
| 3 | 48.030009.00 | Gasket, Cylinder Head | 1 |
| 4 | 2.01.008 | Stud Bolt M6 x M8 x 105 | 2 |
| 5 | 47.010100.01 | Cylinder Head | 1 |
| 6 | 2.01.010 | Stud Bolt M8 x 35 | 2 |
| 7 | 45.040015.00 | Retainer, Valve Spring | 2 |
| 8 | 45.040017.00 | Oil Seal, Valve | 2 |
| 9 | 45.040003.00 | Spring, Valve | 2 |
| 10 | 45.040001.00 | Retainer, Intake Valve Spring | 1 |
| 11 | 45.040007.00 | Retainer, Exhaust Valve Spring | 1 |
| 12 | 23.040010.00 | Bolt, Rocker Arm | 2 |
Alternator Diagram
A diagram illustrating the components of the alternator, including the rotor, stator, end covers, and brush assembly.
Alternator Part List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 1.6175.05 | Nut M5 | 2 |
| 2 | 1.97.1.05 | Washer Ø5 | 2 |
| 3 | 1.93.05 | Lock Washer Ø5 | 2 |
| 4 | 2.08.071 | Bolt M5 x 229 | 2 |
| 5 | 152.190300.00 | Carbon Bursh Assembly | 1 |
| 6 | 122.190004.01 | Bracket, Carbon Brush Securing | 1 |
| 7 | 1.9074.15.0520 | Bolt/Washer Assembly M5 x 20 | 1 |
| 8 | 122.190018.03 | Bracket, Generator End Cover | 1 |
| 9 | 2.08.068.1 | Flange Bolt M5 x 13, Black | 1 |
| 10 | 152.190003.02.48 | Cover, End Housing, Yellow | 1 |
| 11 | 1.9074.17.0516 | Screw/Washer Assembly M5 x 16 | 2 |
| 12 | 122.190400.02 | Terminal Block | 1 |
| 13 | 1.16674.0516 | Flange Bolt M5 x 16 | 2 |
| 14 | 153.190200.03 | AVR | 1 |
| 15 | 1.16674.0512 | Flange Bolt M5 x 12 | 3 |
| 16 | 152.190002.00 | End Housing | 1 |
| 17 | 2.08.069 | Flange Bolt/Washer Assembly M6 x 194 | 4 |
| 18 | 153.191002.00 | Stator Cover | 1 |
| 19 | 2.08.070 | Flange Bolt/Washer Assembly M10 x 280 | 1 |
| 20 | 154.191200.13 | Stator Assembly, Al, Ø190 x 148 mm, DC 12V | 1 |
| 21 | 153.191100.18 | Rotor Assembly, Al, Ø190x 158 mm, DC 12V | 1 |
| 22 | 154.191000.13 | Alternator Assembly, Al, Ø190 x 158 mm, DC 12V | 1 |
Fuel Tank Part Diagram
A diagram illustrating the fuel tank and its components, including the fuel cap, fuel gauge, and fuel filter.
Fuel Tank Part List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 122.070300.03 | Fuel Filter | 1 |
| 2 | 122.070100.09 | Fuel Tank Cap | 1 |
| 3 | 152.072000.06 | Fuel Gauge Assembly | 1 |
| 4 | 24.070800.00 | Reversal Valve | 1 |
| 5 | 152.071000.64.48 | Fuel Tank, 29.1L, Yellow | 1 |
| 6 | 122.070015.01 | Mount Vibration, Fuel Tank | 4 |
| 7 | 21.070600.03 | Fitting, Fuel Tank | 1 |
| 8 | 2.06.016 | Clamp Ø8.7 x b8 | 1 |
| 9 | 152.070011.28 | Tube, Fuel, 270+25 mm, Fuel Tank to Fuel Valve | 1 |
Control Panel Part Diagram
A diagram illustrating the control panel components, including switches, outlets, circuit breakers, and the intelligauge display.
Control Panel Part List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 5.1810.004 | VFO Diode | 1 |
| 2 | 1.818.0514.2 | Screw M5 x 14 | 3 |
| 3 | 5.1800.006 | Rectifier | 1 |
| 4 | 152.210002.63 | Control Panel Housing | 1 |
| 5 | 1.6177.1.05 | Lock Nut M5, Flange | 8 |
| 6 | 62.139002.00.48 | Cover, Fuel Select Dial, Yellow | 1 |
| 7 | 1.9074.4.0414.1 | Screw/Washer Assembly M4 x 14, Black | 1 |
| 8 | 122.139001.02 | Fuel Select Dial | 1 |
| 9 | 5.1050.006 | Microswitch, 2-Pole | 1 |
| 10 | 5.1050.005 | Microswitch | 1 |
| 11 | 1.308.7 | Ball Bearing, Ø7 | 1 |
| 12 | 62.139007.00 | Spring, Steel Ball | 1 |
| 13 | 1.818.0414 | Screw M4 x 14 | 3 |
| 14 | 122.139004.02 | Mounting Plate, Fuel Valve | 1 |
| 15 | 1.845.4816 | Screw, ST4.8 x 16 | 4 |
| 16 | 122.070400.09 | Fuel Valve | 1 |
| 17 | 201078.21.10 | Wire Harness | 1 |
| 18 | 152.210003.03 | Plug, End Housing | 1 |
| 19 | 5.1320.024 | Sheath, Wire | 1 |
| 20 | 152.210003.01 | Wire Jacket, Control Panel Housing | 1 |
| 21 | 5.1830.022 | Module, CO Shutdown | 1 |
| 22 | 1.845.4213 | Screw, ST4.2 x 13 | 3 |
| 23 | 5.1820.009 | Charger Module | 1 |
| 24 | 5.1210.920 | 20Amp Circuit Breaker, Push Button, CSA | 2 |
| 25 | 5.1870.014 | Circuit Breaker Cover, Push Button | 4 |
| 26 | 5.1210.930 | 30Amp Circuit Breaker, Push Button, CSA | 2 |
| 27 | 5.1240.330 | 33Amp Circuit Breaker, Double Pole | 1 |
| 28 | 5.1120.050 | Receptacle 5-20R, Duplex GFCI | 2 |
| 29 | 1.6177.1.04.1 | Lock Nut M4, Flange, Black | 8 |
| 30 | 5.1870.022 | Receptacle Cover, Receptacle 5-20R, Duplex GFCI | 2 |
| 31 | 1.9074.4.0306.1 | Screw/Washer Assembly M3 x 6, Black | 1 |
| 32 | 5.1120.023 | Receptacle L5-30R, CSA | 1 |
| 33 | 5.1870.023 | Receptacle Cover, Receptacle L5-30R | 1 |
| 34 | 5.1120.026 | Receptacle L14-30R, CSA | 1 |
| 35 | 5.1870.020 | Receptacle Cover, Receptacle L14-30R | 1 |
| 36 | 5.1000.005.3 | Ignition Switch, Red | 1 |
| 37 | 5.1470.000 | Intelligauge, INT1A0F | 1 |
| 38 | 152.259.8.2 | Control Panel | 1 |
Frame Assembly Part Diagram
A diagram illustrating the generator frame and its components, including handles, wheels, and mounting brackets.
Frame Assembly Part List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 65312.0.10.2 | Frame, 700 x 576 x 585 | 1 |
| 2 | 152.200703.03 | Long Pin, Handle | 2 |
| 3 | 11.110008.00 | Pin Ø1.6 x 24, "R" Shape, Black | 2 |
| 4 | 122.200702.14.48 | Cover, Handle, Lower, Yellow | 1 |
| 5 | 122.200702.13.48 | Cover, Handle, Upper, Yellow | 1 |
| 6 | 1.9074.4.0414.1 | Screw/Washer Assembly M4 x 14, Black | 2 |
| 7 | 152.200701.22.2 | Handle, U Shape, Black | 1 |
| 8 | 152.200703.02 | Short Pin, Handle | 2 |
| 9 | 1.894.1.08 | Circlip Ø8 | 2 |
| 10 | 1.6177.1.08 | Lock Nut M8, Flange | 4 |
| 11 | 1.6177.1.08.1 | Lock Nut M8, Flange, Black | 6 |
| 12 | 1.5789.0825.1 | Flange Bolt M8 x 25, Black | 2 |
| 13 | 122.201400.04 | Rubber, Support, 55 x 36 x 22 | 2 |
| 14 | 152.200002.18.2 | Support Leg, 78 mm, Black | 2 |
| 15 | 1.5789.0850.1 | Flange Bolt M8 x 50, Black | 4 |
| 16 | 152.201701.13.48 | 9.5 in. Wheel, PU, Yellow | 2 |
| 17 | 122.201501.25.1 | Pin Roll, Wheel, Ø16 x Ø10 x 97, Black | 2 |
| 18 | 122.201702.11.48 | Wheel Cover, Tooth Profile 8-10 in, Yellow | 2 |
| 19 | 2.16.001.1 | Pin Ø2 x 33, "R" Shape, Black | 2 |
| 20 | 152.201200.03 | Motor Mount 1 | 2 |
| 21 | 152.201200.04 | Motor Mount 2 | 2 |
Wiring Diagram
A comprehensive wiring diagram showing the electrical connections between the engine, alternator, control panel, battery, and other electrical components. Includes a legend for wire colors and symbols.
