Champion 6500W Portable Inverter Generator
Model #: 201238
Parts Information
Serial Number Range: ALL
For ordering replacement parts, please visit: shop.championpowerequipment.com or call 1-877-338-0999.
Generator Parts Diagram
A detailed exploded view of the generator components, illustrating the placement of various parts.
Key components include the engine mounting brackets, fuel tank, wheels, control panel, and various covers and fasteners.
Generator Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | H225i-3-CCM0003 | Crankcase Assembly | 1 |
| 2 | 91101-0825-001D0 | M8 x 1.25 x 25 Hexagon Flange Bolt | 2 |
| 3 | 41102-G79D501-000D0 | Engine Mounting Bracket, Left | 1 |
| 4 | 41102-G79D502-000D0 | Engine Mounting Bracket, Right | 1 |
| 5 | 92201-0800-001D1 | Hexagon Flange Nut, M8, Blue White Zinc | 4 |
| 6 | 41400-G79D501-H04D0 | Wheel Kit Assembly | 1 |
| 7 | 25109-G79D501-H04D0 | Fuel Tank Fixing Nut | 1 |
| 8 | 23151-G79D501-H04D0 | Rubber Plug | 4 |
| 9 | 25220-G290010-000D0 | Fuel Gauge | 1 |
| 10 | 25221-G290010-000D0 | Fuel Gauge, Rubber Cushion | 1 |
| 11 | 26233-G79D501-000D0 | Fuel Filling Port Sleeve | 1 |
| 12 | 91705-G290503-000D0 | Hexagon Step Bolt, M5 x 16, Black Zinc | 17 |
| 13 | 41460-G79D501-H04D0 | Cover, Upper | 1 |
| 14 | 41403-G79D501-H04D0 | Access Panel, Spark Plug Service | 1 |
| 15 | 25100-G79D503-H04TO | Fuel Tank Assembly | 1 |
| 16 | 41422-G290501-000D0 | Fastening Rubber Sleeve | 1 |
| 17 | 95206-E010501-000D0 | Clamp, 7.5 | 2 |
| 18 | 91202-0410-001D0 | Cross Pan Head Screw | 4 |
| 19 | 93108-0408-001D0 | Flat Gasket, 4, Blue White Zinc | 4 |
| 20 | 93103-4000-001D0 | Spring Washer, 4, Blue White Zinc | 4 |
| 21 | 31430-G79D501-000D0 | Engine Switch Dial Knob | 1 |
| 22 | 36104-G790501-000D0 | Switch Assembly | 1 |
| 23 | 92319-G290501-000D0 | M5 Clip Nut | 12 |
| 24 | 91705-G220501-000D0 | M6 x 20 Hexagon Step Bolt | 8 |
| 25 | 41430-G79D501-H04D0 | Right Shell | 1 |
| 26 | 65419-G79D000-000D0 | Retainer Plate | 5 |
| 27 | 41433-G79D501-H04D0 | Rubber Cushion Support | 1 |
| 28 | 41420-G79D501-H04D0 | Left Shell | 1 |
| 29 | 44410-G79D502-H02D0 | Arm 1, Front | 1 |
| 30 | 44410-G79D501-H02D0 | Arm 1, Rear | 1 |
| 31 | 92201-0400-001D0 | M4 x 0.7 Hexagon Flange Nut | 6 |
| 32 | 93104-0412-001D0 | Flat Washer, 4 x 12 x 1 | 6 |
| 33 | 36100-G79D506-H02TO | Control Panel Assembly | 1 |
| 34 | 91206-4816-001D0 | Cross Pan Head Tapping Screw | 2 |
| 35 | 31311-G79D000-000D0 | Rubber Sleeve | 1 |
| 36 | 5.1830.022 | CO Detection Module | 1 |
| 37 | 91101-0612-001DO | M6 x 12 Hexagon Flange Bolt | 13 |
| 38 | 91107-0512-001DO | M5 x 12 Hexagon Flange Bolt | 5 |
| 39 | 36314-G79B000-H02D0 | Inverter Mounting Bracket | 4 |
| 40 | 36168-G170502-000D0 | Grounding Wire | 1 |
| 41 | 36300-G79B506-000D0 | Inverter, 5/5.5KW, 120V/240V 60Hz | 1 |
| 42 | 36103-G79D502-H04D0 | Control Panel Housing | 1 |
| 43 | 93208-G290501-000D0 | Bearing Clamp Retaining Ring | 6 |
| 44 | 23018-G79B501-000D0 | Insulator Glue Cushion, Muffler | 1 |
| 45 | 23011-G79D501-H04D0 | Muffler Housing | 1 |
| 46 | 91714-G79D000-001D0 | M6 x 13 Hexagon Step Bolt, Flange | 2 |
| 47 | 93103-0821-001D0 | Spring Washer, 8 x 2.1 | 2 |
| 48 | 93108-0816-001D0 | Flat Gasket, 8 | 2 |
| 49 | 44402-G79D501-000D0 | Arm Support, Left | 1 |
| 50 | 44402-G79D502-000D0 | Arm Support, Right | 1 |
| 51 | 44412-G79D503-H02D0 | Arm Connecting Seat 1, Left | 1 |
| 52 | 44412-G79D504-H02D0 | Arm Connecting Seat 1, Right | 1 |
| 53 | 91101-0612-002D0 | M6 x 12 hexagon Flange Bolt | 6 |
| 54 | 44412-G79D501-H02D0 | Arm Connecting Seat 2, Left | 1 |
| 55 | 44412-G79D502-H02D0 | Arm Connecting Seat 2, Right | 1 |
| 56 | 44410-G79D503-H04D0 | Arm Assembly | 1 |
| 57 | 41421-G79D501-Y01D0 | Left Cover Board | 1 |
| 58 | 41403-G79D502-Y01D0 | Side Access Panel, Oil Service | 1 |
| 59 | 91705-G290502-000D0 | M5 x 12 Hexagon Step Bolt | 2 |
| 60 | 41431-G79D501-Y01D0 | Right Cover Board | 1 |
| 61 | 91203-0512-002D0 | M5 x 12 Countersunk Head Screw | 1 |
| 62 | 31402-G79D000-000D0 | Control Wiring Harness | 1 |
| 63 | 41228-G79D000-000D0 | Bracket, Q235 | 1 |
| 64 | 36153-G79D501-000D0 | Ground Terminal Nut, M6, Q235 | 1 |
| 65 | 93103-0616-001D0 | Spring Washer, 6 x 1.6 | 1 |
| 66 | 93113-6511-000DO | Lock Washer, 6.5 x 11 x 0.6 | 4 |
| 67 | 96104-G79D501-000D0 | Spark Plug Sleeve | 1 |
| 68 | 96401-G79D501-000D0 | Oil Funnel, 220mm | 1 |
| 69 | 82007-G79D502-000D0 | Oil Bottle, 0.65L | 1 |
Engine Parts Diagram
An exploded view of the engine components, detailing the internal and external parts of the engine.
Includes parts like the crankcase, cylinder head, crankshaft, camshaft, valves, pistons, and cooling fan.
Engine Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 13310-E203501-00000 | Crankcase Assembly | 1 |
| 2 | 26203-E203501-00000 | Wind Block 1 | 1 |
| 3 | 91101-0632-001D0 | M6 x 32 Hexagon Flange Bolt | 2 |
| 4 | 31340-E203501-000D0 | Trigger | 1 |
| 5 | 91101-0612-001D0 | M6 x 12 Hexagon Flange Bolt | 2 |
| 6 | 13020-G79D501-00000 | Oil Drain Hose Assembly, Ø9.5 x Ø17 x 250 | 1 |
| 7 | 91709-E010010-000D0 | M10 x 15 Oil Drain Bolt | 1 |
| 8 | 93116-E010010-00000 | Flat Washer, Ø10 x Ø15 x 1.5 | 2 |
| 9 | 91101-0612-001D0 | M6 x 12 Hexagon Flange Bolt | 2 |
| 10 | 26232-E203501-00000 | Crankcase Bottom Shroud | 1 |
| 11 | 90001-E090030-00000 | Oil Seal, Ø30 x 046 x 8 | 1 |
| 12 | 33310-G79D502-000D0 | Stator Component, Ø156 x 45 | 1 |
| 13 | 91101-0660-001DO | M6 x 60 Hexagon Flange Bolt | 3 |
| 14 | 33330-G79D501-000D0 | Rotor Component, Ø180 x 73 | 1 |
| 15 | 26201-E203501-00000 | Engine Cooling Fan | 1 |
| 16 | 28140-E203501-H0400 | Engine Shroud | 1 |
| 17 | 95203-E040010-00000 | Clip, 10 | 1 |
| 18 | 91101-0620-001D0 | M6 x 20 Hexagon Flange Bolt | 4 |
| 19 | 28110-E200505-H0200 | Recoil Starter Assembly | 1 |
| 20 | 91719-E180501-00000 | Recoil Starter Clamp | 2 |
| 21 | 91101-0612-001D0 | M6 x 12 Hexagon Flange Bolt | 4 |
| 22 | 92403-E040501-000D0 | M16 x 1.5 Hexagon Flange Nut | 1 |
| 23 | 91101-0616-001DO | M6 x 16 Hexagon Flange Bolt | 4 |
| 24 | 28001-E203501-00D0 | Starter Pulley | 1 |
| 25 | 26001-E203501-000D0 | Muffler Front Guard | 1 |
| 26 | 91107-0516-001D0 | M5 x 16 Hexagon Flange Bolt | 5 |
| 27 | 91101-0616-001D0 | M6 x 16 Hexagon Flange Bolt | 2 |
| 28 | 91206-4213-002D0 | Pan Head Tapping Screw, Cross, ST4.2 x 13 | 11 |
| 29 | 26001-E203502-00000 | Muffler Rear Guard | 1 |
| 30 | 31320-E203501-00000 | Spark Plug Cap Assembly | 1 |
| 31 | 23190-E203501-00000 | Spark Arrester assembly | 1 |
| 32 | 92101-0800-001D0 | Hexagon Nut Type 1, M8 x 1.25 | 2 |
| 33 | 23100-E203502-H0200 | Muffler | 1 |
| 34 | 23001-E203501-00000 | Exhaust Port Gasket | 1 |
| 35 | 94100-6306-00000 | Bearing 6306 | 1 |
| 36 | 15310-E203501-00000 | Crankshaft Assembly | 1 |
| 37 | 17210-E203501-00000 | Camshaft Assembly | 1 |
| 38 | 91101-0616-001DO | M6 x 16 Hexagon Flange Bolt | 2 |
| 39 | 31080-E203502-000D0 | Engine Oil Sensor | 1 |
| 40 | 13410-E203501-00000 | Crankcase Cover | 1 |
| 41 | 91101-0832-001D0 | M8 x 32 Hexagon Flange Bolt | 7 |
| 42 | 17010-E203501-00000 | Valve Lifter | 2 |
| 43 | 17021-E203501-00000 | Valve Tappet | 2 |
| 44 | 19010-E203501-H0100 | Oil Dipstick Assembly | 1 |
| 45 | 93302-0814-00001 | Pin, Ø8 x 14 | 2 |
| 46 | 13001-E203501-00000 | Crankcase Gasket | 1 |
| 47 | 94100-6205-00002 | Bearing 6205 | 1 |
| 48 | 91101-0612-001D0 | M6 x 10 Hexagon Flange Bolt | 1 |
| 49 | 15121-E281010-00000 | Piston Pin | 1 |
| 50 | 15011-E203501-00000 | Connecting Rod Shaft | 1 |
| 51 | 15122-E070010-00000 | Piston Pin Clip | 2 |
| 52 | 15012-E203501-00000 | Connecting Rod Cap | 1 |
| 53 | 91710-E010010-00000 | M7×32 Connecting Rod Bolt | 2 |
| 54 | 15100-E203501-00000 | Piston | 1 |
| 55 | 11131-E203501-00000 | Cylinder Head Gasket | 1 |
| 56 | 93302-1016-00001 | Pin, Ø10 x 16 | 2 |
| 57 | 91718-E203502-000D0 | M8 x 60 Cylinder Head Bolt | 4 |
| 58 | 31110-E010010-00000 | Spark Plug, F7RTC | 1 |
| 59 | 15200-E030030-00010 | Piston Ring | 1 |
| 60 | 17301-E203501-00000 | Rocker Arm Shaft Block | 1 |
| 61 | 91101-0616-001DO | M6 x 16 Hexagon Flange Bolt | 1 |
| 62 | 26235-E203501-00000 | Deflector, Cylinder Head | 1 |
| 63 | 11100-E203501-00000 | Cylinder Head Assembly | 1 |
| 64 | 91101-0510-001D0 | M5 x 10 Hexagon Flange Bolt | 2 |
| 65 | 11431-E203501-00000 | Breather Groove Cover | 1 |
| 66 | 11432-E203501-00000 | Breather Groove Cover Gasket | 1 |
| 67 | 19211-E200010-00000 | Oil screen | 1 |
| 68 | 91101-0620-001D0 | M6 x 20 Hexagon Flange Bolt | 4 |
| 69 | 11410-E203501-00000 | Cylinder Head Cover Assembly | 1 |
| 70 | 95206-E203501-000D0 | Clip, 4.5 | 1 |
| 71 | 41422-G170010-000D0 | Fastening Rubber Sleeve | 1 |
| 72 | 22004-E203501-00000 | Breather Tube | 1 |
| 73 | 11401-E203501-00000 | Cylinder Head Cover Gasket | 1 |
| 74 | 31300-E203506-000Y0 | Ignition Coil | 1 |
| 75 | 91206-4213-002D0 | Pan Head Tapping Screw, Cross ST4.2 x 13 | 2 |
| 76 | 93104-0515-001D0 | Flat Washer, 45 х 5 х 1 | 2 |
| 77 | 91101-0612-001D0 | M6 x 12 Hexagon Flange Bolt | 2 |
| 78 | 26231-E203501-00000 | Crankcase Upper Shroud | 1 |
| 79 | 25300-E201501-00000 | Carburetor Assembly | 1 |
| 80 | 22140-E203501-00010 | Air Cleaner Base Assembly | 1 |
| 81 | 92201-0600-001D0 | M6 Hexagon Flange Nut | 2 |
| 82 | 22111-E203501-00000 | Bottom Case, Air Cleaner Element | 1 |
| 83 | 22130-E203501-00000 | Air Cleaner Element Assembly | 1 |
| 84 | 22115-E203501-00000 | Air Cleaner Cover | 1 |
| 85 | 91107-0616-001D0 | M6 x 16 Hexagon Flange Bolt | 1 |
| 86 | 13006-E203501-00000 | Motor Harness Outlet Block | 1 |
| 87 | 22100-E203502-00010 | Air Cleaner Assembly | 1 |
Cylinder Head Parts Diagram
An illustration of the cylinder head components, showing the arrangement of valves, springs, and related parts.
Cylinder Head Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 11103-E010010-00000 | Valve Adjusting Cap | 2 |
| 2 | 11108-E203000-00000 | Valve Lock Clamp | 4 |
| 3 | 11105-E203501-00000 | Valve Rocker Subassembly | 2 |
| 4 | 11101-E140010-Z0100 | Seal Guide | 1 |
| 5 | 91707-E203501-00D0 | Stud, M6-M8 x 115 | 2 |
| 6 | 11122-E203501-00000 | Exhaust Valve | 1 |
| 7 | 11121-E203501-00000 | Inlet Valve | 1 |
| 8 | 91708-E010501-000D0 | M8 x 34 Stud | 2 |
| 9 | 11104-E203501-00000 | Valve Spring Retainer | 2 |
| 10 | 11102-E203501-00000 | Valve Spring | 2 |
| 11 | 17310-E203501-00000 | Valve Rocker Subassembly | 2 |
| 12 | 93205-0601-00000 | Retainer Ring | 2 |
| 13 | 17341-E203501-00000 | Valve Rocker Shaft | 2 |
| 14 | 11140-E203501-00000 | Cylinder Head | 1 |
Carburetor Parts Diagram
A diagram illustrating the components of the carburetor assembly.
Carburetor Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 22002-E203501-00000 | Carburetor Insulator Gasket | 1 |
| 2 | 22006-E203501-00000 | Carburetor Insulator Plate | 1 |
| 3 | 22007-E203501-00000 | Carburetor Gasket | 1 |
| 4 | 25382-E203000-00000 | Fuel Cup Bolt | 1 |
| 5 | 25315-E203000-00000 | Fuel Cup Bolt Sealing Ring | 1 |
| 6 | 25341-E203001-00000 | Standard Main Jet (YL#92) | 1 |
| 7 | 25341-E203000-00000 | Main Jet (YL#90, Attude 3000-6000 Feet | 1 |
| 25341-E203002-00000 | Main jet (YL#88), Aititude 6000-8000 Feet | 1 | |
| 8 | 25300-E203508-00010 | Carburetor | 1 |
| 9 | 25316-E203501-00000 | Stepping Motor | 1 |
| 10 | 22001-E203501-00000 | Air Cleaner Gasket | 1 |
| 11 | 95206-E203502-000D0 | Clamp, 09.5 | 1 |
| 12 | 25130-E203504-00010 | Fuel Tube, Ø6 x Ø10 x 340 | 1 |
| 13 | 95206-E010501-000D0 | Clamp, 07.5 | 2 |
| 14 | 95206-G290501-000D0 | Clamp, Ø10 | 1 |
| 25130-G79D501-000K0 | Fuel Tube, Ø4.5 x Ø8.5 x 135 | 1 |
Wheel Kit Parts Diagram
A diagram showing the components of the wheel kit, including wheels, axle, and mounting hardware.
Wheel Kit Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 92201-0800-001D0 | M8 Hexagon Flange Nut | 4 |
| 2 | 41110-G79B501-000D0 | Vibration Mount 1, Left, Frame | 1 |
| 3 | 41110-G79B502-000D0 | Vibration Mount 2, Left, Frame | 1 |
| 4 | 41120-G79B501-000D0 | Vibration Mount 1, Right, Frame | 1 |
| 5 | 41120-G79B502-000D0 | Vibration Mount 2, Right, Frame | 1 |
| 6 | 91101-0630-001D0 | M6 x 30 Hexagon Flange Bolt | 2 |
| 7 | 41130-G220010-000D0 | Rubber Foot | 2 |
| 8 | 91101-0512-001D0 | M5 x 12 Hexagon Flange Bolt | 2 |
| 9 | 93107-0618-001D0 | Flat Washer, 46 х 18 х 1.6 | 2 |
| 10 | 44220-G79D501-H04D0 | 5in. Wheel, Yellow | 2 |
| 11 | 91101-0614-001D0 | M6 x 14 Hexagon Flange Bolt | 8 |
| 12 | 44110-G79D501-000D0 | Axle assembly | 1 |
| 13 | 92319-G290501-000D0 | M5 Clip Nut | 5 |
| 14 | 92318-G290501-000D0 | M6 Square Nut | 6 |
| 15 | 91714-G79D001-000D0 | Flange Hexagon Step Bolt, Orange | 4 |
| 16 | 91101-0612-001DO | M6 x 12 Hexagon Flange Bolt | 1 |
| 17 | 41214-G79D000-H02D0 | Bracket, Q235A | 1 |
| 18 | 41433-G79D501-H04D0 | Rubber Cushion Support | 1 |
| 19 | 41410-G79D501-H04D0 | Wheel Kit | 1 |
| 20 | 31150-G79D501-000D0 | DC Module | 1 |
Fuel Tank Parts Diagram
A diagram illustrating the components of the fuel tank, including the cap, gauge, and fuel filter.
Fuel Tank Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 25108-G79K501-000D0 | Support Rubber Sleeve Fuel Tank | 5 |
| 2 | 91101-0610-001D0 | M6 x 10 Hexagon Flange Bolt | 2 |
| 3 | 25214-G290501-000D0 | Fuel Gauge Coverplate | 1 |
| 4 | 25210-G79D501-000D0 | Fuel Gauge | 1 |
| 5 | 25110-G79D501-H04D0 | Fuel Tank Cap | 1 |
| 6 | 25190-G79D501-000D0 | Fuel Filter, Fuel Tank | 1 |
| 7 | 25501-G79D501-000D0 | Fuel Tube Rubber Sleeve | 1 |
| 8 | 95206-G290501-00000 | Clamp, Ø10 | 1 |
| 9 | 25190-G290030-000D0 | Fuel Filter, Fuel Tube | 1 |
| 10 | 25140-G79D503-H04D0 | Fuel Tank | 1 |
| 11 | 25134-G79D501-000D0 | Fuel Tube Sleeve | 1 |
Control Panel Parts Diagram
A diagram illustrating the components of the control panel, including receptacles, switches, and indicators.
Control Panel Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 36121-G79D501-00000 | Control Panel, B-1.0 | 1 |
| 2 | 36131-G030502-00000 | Overcurrent Protector, 8A, Waterproof Cap | 1 |
| 3 | 36126-G790501-000D0 | Intelligauge, INT5CINV | 1 |
| 4 | 36134-G110010-00000 | Automotive Receptacle, 12V DC | 1 |
| 5 | 36132-G030080-00000 | 5-20R GFCI Receptacle, 20A, 125V | 2 |
| 6 | 36131-G030504-00000 | 20Amp Circuit Breaker, Push Button | 2 |
| 7 | 36132-G240503-00000 | TT-30R Receptacle, 30A, 125V | 1 |
| 8 | 36153-G290501-00000 | Grounding Terminal | 1 |
| 9 | 36132-G030040-00000 | L14-30R Receptacle, 30A, 250V | 1 |
| 10 | 36163-G290010-00000 | Receptacle Cover, 5-20R | 2 |
| 11 | 36163-G240502-00000 | Receptacle Cover, TT-30R | 1 |
| 12 | 36163-G030050-00000 | Receptacle Cover, L14-30R | 1 |
Wiring Diagram
The wiring diagram illustrates the electrical connections between the various components of the generator, including the control panel, inverter, CO module, and stator.
It details the color coding and connections for each wire, ensuring proper electrical assembly and troubleshooting.
File Info : application/pdf, 19 Pages, 2.89MB
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