Champion 12,000W Electric Start Generator Parts Information

Model #: 201160

Serial Number Range: Y2211120118+

For replacement parts, visit shop.championpowerequipment.com or call 1-877-338-0999.

Generator Parts Diagram

Diagram illustrating the main components of the generator. Key parts include the frame, wheels, engine, alternator, fuel tank, and control panel.

Refer to the following sections for detailed parts lists and diagrams.

Generator Parts List

# Part Number Description Qty.
1717.602Engine1
2172.190007.00Crankcase Cover1
31.5789.1022Flange Bolt M10 x 224
4717.100001.00Gasket, Exhaust2
51.93.08Lock Washer Ø84
62.02.033Nut M84
71.16674.0616Flange Bolt M6 x 162
824.100300.03Gasket, Secondary Air Intake Valve1
9717.100300.00Secondary Air Intake Valve1
10717.101000.03Muffler Assembly1
111.16674.0820Flange Bolt M8 x 202
12717.101300.01Spark Arrester Assembly1
13717.101503.01Plate, Spark Arrester1
141.9074.17.0612Bolt/Washer Assembly M6 x 122
15717.100005.01Rubber Pillow 1, Muffler1
16717.100005.02Rubber Pillow 2, Muffler1
17172.191000.06Motor Assembly, Cu, Ø230 x 160 mm, See Figure E1
18201160.21Control Panel Assembly, See Figure G1
191.5789.0615.1Flange Bolt M6 x 15, Black14
201.5789.0612Flange Bolt M6 x 121
21122.200013.01.3Jacket, Wire, Red1
225.1900.164Wire Harness, Engine1
235.1900.165Wire Harness, Battery1
24122.200013.04Jacket, Wire, Blcak1
25122.200013.04.3Jacket, Wire, Red1
269.1000.330Battery 12V33AН1
271.16674.0512.2Flange Bolt M5 x 122
281.6177.1.05Lock Nut M5, Flange2
29152.200014.00Curved Screws M6 x 1502
30172.200902.00.2Pressure Plate, Battery1
311.62.06Butterfly Nut M63
322.05.057Clamp Ø13.5 x 6.53
332.06.004Clamp Ø8 x Ø11
34152.070014.04Pipe, Air Cleaner, 670 mm1
352.06.006Clamp Ø7 x Ø11
3624.070030.00Hole, Breather Tube1
37172.200509.00Pin, Top Cover2
38172.200505.00.48Protector Cover1
39172.200501.00.48Top Cover1
40172.200800.01.2Decorative Plate, Black1
4161190.201160Frame, Wheel Kit, See Figure H1
42172.071000.00.48Fuel Tank, 41.20L, Yellow, See Figure F1
432.08.143.1Flange Bolt/Washer Assembly M6 x 20, Black4
441.6177.1.10Flange Lock Nut M104
451.93.06Lock Washer Ø61
461.97.1.06.2Washer Ø62
471.6177.1.06Lock Nut M6, Flange1
481.862.06Lock Washer Ø6, Toothed2
495.1900.172Grounding Wire, 200 mm1
50717.070500.00Fuel Filter1
512.06.018Clamp Ø10.5 x b84
52172.070011.02Fuel Tube, Fuel Valve to Carburator, 530mm1

Engine Parts Diagram

Diagram illustrating the engine components. This includes the crankshaft, pistons, valves, carburetor, and other internal engine parts.

#Part NumberDescriptionQty.
1717.091500.00Retainer, AC Cover2
2717.091000.00Cover, Air Filter, Petrol1
3717.091001.00Retainer, A/C Filter, 60 mm1
4101747Insert, Fan Cover Logo1
5717.080100.07Cover, Fan, Screen&Cooler Ribs1
62.08.083Bolt, Hex Flange M6 x126
71.6177.20Nut, M20 x 1.5 Flange1
81.5789.0816Hex Flange Bolt, M8 x 163
961.080005.00Plate, Fan1
10717.080001.00Fan, Cooling1
11717.070011.00Hose, Fuel1
1282.073000.00Pulse Pump, Fuel1
13717.070004.00Bracket, Fuel Pump1
142.06.027Hose Clamp, Ø12 x b82
151.5789.0612Hex Flange Bolt, M6 x 1216
16101350Hose, Pulse Line1
17172.070011.03Hose, Fuel Line,810 mm1
18717.070017.02Protective Sleeve, Fuel Hose, 780 mm1
192.06.018Hose Clamp, Ø10.5 x b81
20717.123000.05Ignition Coil Assembly, Cylinder 1, EMC1
21100922Flywheel Assembly1
221.5789.0629Hex Flange Bolt, M6 x 296
23717.123000.06Ignition Coil Assembly, Cylinder 2, EMC1
242.06.009Clamp, Ø17 x Ø1.52
25717.030019.00Tube, Breather1
26717.134101.00Jumper Wire Assy, Solenoid1
27100258Gasket, Carburetor3
2861.130001.00Insulator, Carburetor1
291.16674.0640Hex Small Flange Bolt, M6 x 404
30717.130012.00Intake Manifold1
31717.130011.00Gasket, Intake Manifold2
321.5789.0620Hex Flange Bolt, M6 x 202
33100486Cover, Breather1
34100504Gasket, Breather Cover1
351.823.0410Screw, Small Pan Head M4 x 102
36101767Retainer, Reed Valve1
37100693Reed Valve1
381.5789.0683Hex Flange Bolt M6 x 834
39717.110009.00Link, Choke1
40100539Elbow, Ac Intake Assembly Purge1
41717.090005.00Gasket, Ac Assembly1
42717.131000.00Carburetor Assy, See Figure D1
4361.130013.00Connector, Carburetor1
441.5789.0665Hex Flange Bolt, M6 x 651
45100275Air Filter Assembly1
46100829Pin, Dowel Ø10 x 142
4761.125000.00Motor Assy, 12V Solenoid Shift Starter1
481.16674.08110Hex Small Flange Bolt, M8 x 1102
492.08.039Bolt, Drain, M12 x 1.5 x 152
502.03.023Washer, Drain Bolt, Ø12.5 x Ø20 x 22
51102196Crankcase Component1
52717.120800.00Diode Assembly, Engine Stop1
532.12.004Grommet Ø9.5 x 101
54100470Air Board, Assy, Internal Oil Cooler1
55717.080500.01Air Guide, Outer Cylinder 1 Assembly1
5645.110012.00Bushing, Governor Gear1
572.03.053Washer, Ø6.2 x Ø17 x 0.81
5821.110011.00Clip, Retaining3
5961.110100.00Gear Assy, Governor1
602.03.054Washer, Ø6.2 x Ø15 x 12
6145.110013.00Shaft, Governor Gear1
621.5789.0620Hex Flange Bolt, M6 x 203
6361.150300.00Oil Filter Component1
642.14.005Key, Flywheel, 4 x 5.5 x 12.51
65717.051101.04Assembly, Crankshaft - Taper Pto1
662.03.026Washer, Crankshaft Thrust, Ø39 x 054 x 1.21
67101454Camshaft Assembly1
682.04.002Location Pin Ø8 x 142
691005960-Ring Ø12 x Ø3.51
70100261Gasket, Crankcase Cover1
71100726Tube, Oil Dipstick Assembly1
72100268Cover, Crankcase1
731.5789.0850Hex Flange Bolt, M8 x 509
742.11.010Seal, Pto Oil, Ø38 x Ø58 x 92
7561.030011.00Plug, Crankcase Cover1
76100699Blade Assembly, Oil Dipstick1
771.308.9.5Ball Ø9.5, Steel Check Valve1
7861.150004.00Spring, Compression1
7961.151000.00Pump Assembly, Oil1
801.70.0616Screw, M6 x 16, Socket Head Cap2
81100916Filter, Oil1
82102446Switch, Low Oil Shut-Down 0.6 Bar1
831.16674.0625Hex Small Flange Bolt, M6 x 254
84101719Base Assembly, Oil Filter With Oil Cooler And Oil Pressure Switch1
85100847Clamp Ø17, Oil Hose4
86100942Hose 2, Oil Line1
87100941Hose 1, Oil Line1
882.07.0040-Ring Ø12 x Ø2.52
89101723Oil Cooler Assy, Internal Mount1
90717.080600.01Air Guide, Outer, Cylinder 2 Assembly1
911.5789.0608Hex Flange Bolt, M6 x 82
921.16674.0620Hex Small Flange Bolt, M6 x 204
93717.050200.00Assy, Connecting Rod2
942.09.009Retainer, Piston Pin, Ø17 x Ø14
95100968Pin, Piston, Ø17 x 53.8 mm2
96102024Piston, 78 mm, 2.75 mm, Dish Ceramic Crown2
97102289Ring Assembly, Oil Control2
98102286Ring, Piston, 2nd2
99102285Ring, Top Piston2
1001.16674.0616Hex Small Flange Bolt, M6 x 161
1012.04.005Pin, Ø8x10, Location1
102101478Follower Assembly, Camshaft1
1031.16674.0616Hex Small Flange Bolt, M6 x 161
1042.04.005Pin, Ø8x10, Location1
105101478Follower Assembly, Camshaft1
106101475Follower Pivot Assembly, Camshaft1
1072.03.021.1Washer, Governor Shaft, Ø6.4 x Ø13 x 14
108100485Follower, Camshaft2
10961.040019.01Follower, Camshaft2
11061.041001.00Spring, Support2
1111.276.6003.1Bearing, Roller Ø35 x Ø17 x 101
112717.030026.01Plug, Npt1/8-27 Hexagon Socket1
1132.04.004Pin, Ø12 x 20 Location4
114100170Bracket, Governor Spring1
1152.06.054Hose Clamp, Ø12.82
116717.010003.00Lift Strap1
1171.16674.0820Hex Small Flange Bolt, M8 x 202
1182.08.122Bolt, Hex Flange M10 x 1.252
119717.010000.01Cylinder Head Assembly 1, See Figure C 21
120717.010000.02Cylinder Head Assembly 2, See Figure C 11
121101366Protective Sleeve, Pulse Line1
122101349Pipe1
123717.010003.01Lift Strap With Baffle1
124717.040202.00Bracket, Rocker Arm4
1251.70.1.0816Screw, M8 x 16 Socket Head Cap4
12622.040012.00Adjusting, Lash4
127717.040200.02Rocker Arm4
128101644Gasket, Rocker Cover2
1291.5789.0625Hex Flange Bolt, M6 x 258
130101880Clamp, 100 mm1
131102263Rocker Cover Assembly1
13221.040021.00Jam Nut, M6 x 0.5 mm Pitch4
1331.6170.08Hex Nut, Gb6170, M84
134717.040016.00Sleeve, Rocker Arm4
1352.08.086Bolt, M8 x 1.25 Hhw Special4
136717.040005.00Push Rod4
1372.11.006Shaft Oil Seal, Ø7 x Ø14 x 51
1382.08.014Bolt, Hex Flange M10 x 806
139717.080300.02Air Guide Assembly, Inner Cyl #21
1401.6177.06Nut, M6 Hexagon Flange1
141717.030009.00Gasket Assembly, Cylinder Head2
14245.135001.20Clip, Clevis1
143717.111100.00Choke Control Assembly, Bowden Wire1
144100178Lever, Governor Arm1
145717.080300.01Air Guide, Inner Cylinder 1 Assy1
146100270Clamp Ø17, Breather Tube2
1472.15.002Spark Plug, F6RTC2
148102261Rocker Cover Assembly, Oil Fill1
149102357Cap, Oil Fill Assembly1
1502.07.001Seal, Cap Oil Fill, Ø25.5 x Ø3.51
151101813Cap, Oil Fill1
152102427Spring, Link Take Up1
153100329Link, Governor1
1542.08.107Bolt, Governor Arm1
1552.03.019Washer, Ø8.2 x Ø17 x 0.81
15661.110008.00Pin, Shaft2
1571.5801.0810Bearing, Roller2
1581.97.1.08Washer Ø82
15961.110001.00Shaft, Governor1
160100432Spring, Governor1

Cylinder Head 1 Parts Diagram

Diagram illustrating the components of Cylinder Head 1.

#Part NumberDescriptionQty.
12.01.010Bolt M8 x 35, Exhaust Stud2
2717.040006.00Valve, Exhaust1
3717.040015.00Shim, Valve Spring1
445.040003.00Spring, Valve2
545.040001.00Retainer, Intake Valve2
6717.040017.00Oil Seal, Valve Stem2
745.040002.00Valve, Intake1
8717.010100.22Head Assembly, Cylinder 21

Cylinder Head 2 Parts Diagram

Diagram illustrating the components of Cylinder Head 2.

#Part NumberDescriptionQty.
12.01.010Bolt M8 x 35, Exhaust Stud2
2717.040006.00Valve, Exhaust1
3717.040015.00Shim, Valve Spring1
4717.040017.00Oil Seal, Valve Stem2
545.040003.00Spring, Valve2
645.040001.00Retainer, Intake Valve2
745.040002.00Valve, Intake1
8717.010100.21Head Assembly, Cylinder 11

Carburetor Parts Diagram

Diagram illustrating the carburetor components.

#Part NumberDescriptionQty.
1717.131017.00.20Main Jet Compl - Right1
2717.131017.00.16Main Jet Compl, High Altitude - Right1
3717.131017.00.24Main Jet Compl - Left1
4717.131017.00.20Main Jet Compl, High Altitude - Left1

Alternator Parts Diagram

Diagram illustrating the alternator components.

#Part NumberDescriptionQty.
1172.191100.00Rotor Assembly, Cu, Ø230 x 160 mm1
2172.191002.00Cover, Stator1
3172.191200.06Stator Assembly, Cu, Ø230 x 160 mm1
4172.190002.00End Housing1
5161.190300.00Carbon Brush Assembly1
6122.190004.01Pinch, Carbon Brush1
71.9074.15.0520Bolt/Washer Assembly M5 x 201
82.13.030Bushing, Ø6 x Ø14 x 152
91.16674.0516Flange Bolt M5 x 162
10172.190400.00Terminal Block1
11172.190003.00.48End Cover, Generator, Yellow1
121.5789.0610Flange Bolt M6 x 102
131.5789.0612Flange Bolt M6 x 125
14172.190202.00Holder 1, AVR1
151.5789.0615Flange Bolt M6 x 152
16172.190200.00AVR1
17172.190202.01Holder 2, AVR1
181.16674.0516Flange Bolt M5 x 161
192.08.112Flange Bolt M8 x 2104
202.08.129Flange Bolt/Washer Assembly, M10 x 3201
21172.191000.06Motor Assembly, Cu, Ø230 x 160 mm, DC 12V1

Fuel Tank Parts Diagram

Diagram illustrating the fuel tank components.

#Part NumberDescriptionQty.
1122.070300.03Fuel Filter Assembly1
2122.070100.09Fuel Tank Cap1
3172.072000.01Fuel Gauge Assembly1
4152.070800.00Reversal Valve1
5172.071000.00.48Fuel Tank, 41.2L, Yellow1
6122.070015.01Mount Vibration, Fuel Tank4
763.070600.00Fitting, Fuel Tank1
82.06.018Clamp Ø10.5 x b81
9172.070011.01Fuel Tube, 65 mm1

Control Panel Parts Diagram

Diagram illustrating the control panel components.

#Part NumberDescriptionQty.
15.1830.026Module, CO Shutdown1
21.845.4216Screw, ST4.2 x 162
35.1810.008Over Voltage Protector, CSA1
41.818.0514.2Screw M5 x 142
5172.210002.02Control Box, CSA1
61.6177.1.05Lock Nut M5, Flange, Black8
7172.139007.01.48Cover Rotary Knob, Yellow1
81.9074.4.0414.1Screw/Washer Assembly M4 x 14, Black1
9172.139001.01Rotary Knob1
10172.139004.01Fixed Plate1
111.845.4816Screw, ST4.8 x 164
1263.070400.00Fuel Valve1
131.818.0410Screw M4 x 102
14201160.21.10Wire Harness Assembly1
15172.210003.02Plug, Control Box1
165.1320.024Sheath, Wire1
17152.210003.03Wire Jacket, Control Box1
185.1820.009Charger Module1
191.6177.1.04.1Lock Nut M4, Flange, Black12
205.1210.92020Amp Circuit Breaker, Push Button, CSA2
215.1870.014Circuit Breaker Cover, Push Button3
225.1870.022Receptacle Cover, Receptacle 5-20R, Duplex GFCI2
235.1120.050Receptacle 5-20R, Duplex GFCI2
245.1120.023Receptacle L5-30R, CSA1
255.1870.023Receptacle Cover, Receptacle L5-30R1
265.1120.026Receptacle L14-30R, CSA1
275.1870.020Receptacle Cover, Receptacle L14-30R1
285.1120.044Receptacle 14-50R, CSA1
295.1870.024Receptacle Cover, Receptacle L14-30R1
305.1470.006Intelligauge, INT2BOF1
3185.130300.01Pull Choke Assembly1
325.1000.007.3Ignition Switch, Red1
33172.289.1.2Control Panel1
345.1241.95050Amp Circuit Breaker, Double Pole, CSA1
355.1240.93030Amp Circuit Breaker, Double Pole, CSA1
361.9074.4.0306.1Screw/Washer Assembly M3 x 6, Black8
375.1210.93030Amp Circuit Breaker, Push Button, CSA1

Frame Assembly Parts Diagram

Diagram illustrating the frame assembly components.

#Part NumberDescriptionQty.
161190.0.2Frame, 830 x 675.5 x 7351
22.08.191.1Bolt M10 x 90, Black2
31.6182.10.1Lock Nut M10 x 1.5, Black2
4172.200702.02.48Cover, Handle, Lower, Yellow1
5172.200702.01.48Cover, Handle, Upper, Yellow1
61.9074.4.0414.1Screw/Washer Assembly M4 x 14, Black2
7172.200701.01.2Handle, U Shape, Blcak1
8171.201001.01Plug, Handle2
9171.201200.01Motor Mount 22
101.6177.1.08Lock Nut M8, Flange9
11172.200002.00.2Support Leg2
121.5789.0816Flange Bolt M8 x 164
13152.201400.00Rubber, Support2
141.5789.0825Flange Bolt M8 x 252
151.848.12.1Washer Ø12, Black2
162.16.001.1Pin Ø2 x 33, "R" Shape, Black2
17172.201701.01.4812 in. Wheel, PU, Yellow2
18172.201501.00.1Pin Roll, Wheel, Ø16 x Ø12 x 116, Black2
19254.201702.04.48Wheel Cover, Tooth Profile 12 in, Yellow2
20172.201200.00Motor Mount 12
211.6177.1.10Flange Lock Nut M102
22172.201600.00.2Supporter, Engine1

Wiring Diagram

The wiring diagram illustrates the electrical connections for the generator, including the generator block, engine block, battery, starter, and control panel components. It details connections for various circuits, breakers, and switches, color-coded for clarity (e.g., B-Black, R-Red, W-White, G-Green, Y-Yellow, G/Y-Green/Yellow, B/W-Black/White, B/R-Black/Red).

Models: 201160 12000W Electric Start Generator with CO Shield, 201160, 12000W Electric Start Generator with CO Shield, Electric Start Generator with CO Shield, Start Generator with CO Shield

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