Instructions for CHAMPION models including: 201076, 3650W Dual Fuel Portable Generator
201076 - 3650W DuAl Fuel PORTAble GeNeRATOR 7 eNGINe PARTS PART lIST # Part Number Description Qty. 61 2.04.001 Dowel Pin, Ø9 x 14 2 62 27.041000.01 Camshaft 1 63 2.14.012 Woodruff Key, 4 x 7.5 x 19 1 64 2.08.037 Drain Bolt M10 x 1.25 x 25 1 65 27.050005.00 Piston 1 66 23.050003.00 Pin, Piston 1 67 2.09.001 Circlip Ø18 x Ø1 2 68 27.050303.00 Ring, Oil 1 69 27.050302.00 Ring, Second Piston 1
3650-Watt Dual Fuel Generator with CO Shield - Champion Power Equipment
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DocumentDocumentChampion Power Equipment, Inc., Santa Fe Springs, CA USA MODEL #201076 PARTS INFORMATION 3650W DUAL FUEL PORTABLE GENERATOR SERIAL NUMBER RANGE: ALL To order replacement parts please visit: shop.championpowerequipment.com or call 1-877-338-0999. REV 20210722 TABLE OF CONTENTS Generator Parts Diagram. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 3 Generator Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Engine Parts Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Cylinder Part Diagram. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cylinder Part List . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 9 Alternator Part Diagram. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 10 Alternator Part List . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 11 Fuel Tank Part Diagram . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 12 Fuel Tank Part List . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 13 Control Panel Part Diagram. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 14 Control Panel Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Frame Assembly Part Diagram . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 16 Frame Assembly Part List. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 17 Wiring Diagram .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 18 2 201076 - 3650W DUAL FUEL PORTABLE GENERATOR GENERATOR PARTS DIAGRAM 11 22 21 See Figure H 20 19 18 17 29 30 31 32 36 37 15 16 See Figure F 23 24 14 13 12 11 10 9 8 25 1 See Figure B 26 27 7 28 6 5 33 34 30 23 35 15 38See Figure G Figure A 4 See Figure E 39 3 201076 - 3650W DUAL FUEL PORTABLE GENERATOR GENERATOR PARTS LIST # Part Number 1 27.696.48 2 122.190005.00 3 122.190005.01 4 124.190000.23 5 1.5789.0620 6 1.5789.0615 7 27.100100.01 8 1.823.0406 9 27.101300.00 10 27.101000.04.2 11 1.6177.1.08 12 26.100001.00 13 1.5789.0608 14 23.090006.21 15 2.06.016 16 122.070000.66 17 2.08.143.1 18 122.070014.02 19 24.070030.00 20 2.06.006 21 62405.201076 22 2.05.001 23 1.62.06 24 1.93.06.2 25 1.97.1.06.2 26 1.6177.1.06 27 5.1900.029 28 1.862.06 29 152.070012.13 Description Qty. Engine, 224cc, See Figure B 1 Rubber, Fore-Cover, B 1 Rubber, Fore-Cover, A 1 Alternator Assembly, Al, Ø160 x 130 mm, CSA, See Figure E 1 Flange Bolt M6 x 20 2 Flange Bolt M6 x 15 1 Bracket, Muffler 1 Screw M4 x 6 3 Spark Arrester 1 Muffler Assembly 1 Lock Nut M8, Flange 6 Gasket, Exhaust 1 Flange Bolt M6 x 8 1 Bracket, Air Cleaner Support 1 Clamp Ø8.8 x b8 3 Fuel Tank Assembly, See Figure F 1 Flange Bolt/Washer Assembly M6 x 20, Black 4 Tube, Fuel Tank Breather, 670 mm 1 Orifice, Breather Tube 1 Clamp Ø7 x Ø1 1 Frame Assembly, See Figure H 1 Clamp Ø8 x 6.5 2 Butterfly Type Nut M6 1 Lock Waher Ø6 1 Washer Ø6 2 Lock Nut M6, Flange 1 Grounding Line 150 mm 1 Lock Washer Ø6, Toothed 1 Hose, LPG, 200 mm 1 # Part Number 30 2.06.032 31 27.136000.02 32 9.1500.005 33 2.06.023 34 152.070012.12 35 122.070011.14 36 1.5789.0615.1 37 1.818.0614.1 38 201070.21 39 122.070012.12 4 Description Qty. Clip Ø17 3 Pressure-Reducing Valve 1 Cover, LPG Connector 1 Clip Ø20 1 Hose, LPG, 325 mm 1 Tube, Fuel 380+25 mm, Fuel Tank to Fuel Valve 1 Flange Bolt M6 x 15, Black 4 Bolt M6 x 14, Black 2 Control Panel Assembly 1 LPG Hose With Regulator 6.5 ft. 1 201076 - 3650W DUAL FUEL PORTABLE GENERATOR ENGINE PARTS DIAGRAM 28 78 91 79 48 14 51 45 95 73 85868788 94 84 18 89 19 74 83 82 77 93 90 75 33 76 11 92 21 22 23 24 49 50 51 80 52 53 54 97 99 98 55 16 56 57 58 31 34 12 59 60 61 62 63 72 70 676869 6566 39See Figure C 25 26 27 29 30 26 32 35 37 64 20 38 12 40 41 25 42 96 43 36 15 71 44 46 81 47 1 17 23 4 5 6 7 8 9 10 12 13 Figure B 5 201076 - 3650W DUAL FUEL PORTABLE GENERATOR ENGINE PARTS PART LIST # Part Number 1 1.16674.0608 2 27.061100.01.2 3 21.061005.00 4 2.10.003.1 5 21.061001.01 6 45.060003.00 7 45.060002.00 8 45.060009.00 9 45.060007.00 10 45.060008.00 11 24.040004.00 12 1.5789.0612 13 27.080100.07.48 14 24.091100.21 15 21.061006.02 16 24.130004.20 17 27.061000.01 18 27.091000.04 19 27.131000.00 20 2.03.016 21 2.02.006 22 23.060001.01 23 27.080001.00 24 24.120100.11 25 2.11.001 26 2.03.020.1 27 21.110100.00 28 27.091200.04 29 21.110013.00 30 21.110011.00 Description Flange Bolt M6 x 8 Cover, Recoil Starter, Black Recoil Starter Spring Rope Ø4 x 1550, Black Reel, Recoil Starter Spring, Ratchet Starter Ratchet, Steel Spring, Ratchet Guide Ratchet Guide Screw, Ratchet Guide Guide Plate, Push Rod Flange Bolt M6 x 12 Fan Cover, Yellow Base, Air Cleaner Handle, Recoil, Soft Gasket, Air Cleaner Recoil Assembly Air Cleaner Assembly Carburetor Assembly, See Figure D Washer Ø10 x Ø16 x 1.5, Drain Bolt Nut M14 x 1.5 Pulley, Starter Fan, Engine Flywheel Oil Seal Ø25 x Ø41.3 x 6 Washer Ø6.2 x Ø15 x 0.5, Black Gear, Governor Cover, Air Cleaner Shaft, Governor Gear Clip, Governor Gear Qty. # Part Number Description Qty. 3 31 22.130003.00 Gasket, Carburetor 1 1 32 21.110012.01 Bushing, Govornor Gear, Steel 1 1 33 24.130002.00 Gasket, Insulator 1 1 34 27.130001.00 Insulator, Carburetor 1 1 35 23.080600.01 Air Guide, Right Side 1 2 36 27.030013.00 Seal Strip, Crankcase Cover, Long 1 2 37 27.030100.01 Crankcase 1 1 38 21.127000.02 Oil Level Sensor 1 1 39 27.010000.00 Cylinder Head Assembly,See Figure C 1 1 40 27.050200.00 Connecting Rod Assembly 1 1 41 27.050100.00 Crankshaft 1 8 42 1.276.6205 Bearing 6205 2 1 43 24.030008.00 Gasket, Crankcase Cover 1 1 44 22.031000.00.48 Oil Dipstick Assembly, Yellow 1 1 45 1.5789.0615 Flange Bolt M6 x 15 4 1 46 27.030007.01 Cover, Crankcase 1 1 47 1.5789.0832 Flange Bolt M8 x 32 5 1 48 23.091002.21 Seal, Air Cleaner 1 1 49 23.110006.00 Rod, Governor 1 1 50 27.110003.00 Arm, Governor 1 1 51 1.6177.06 Flange Nut M6 3 1 52 21.110001.00 Shaft, Governor Arm 1 1 53 22.123000.05 Ignition Coil 1 1 54 1.5789.0625 Flange Bolt M6 x 25 4 2 55 23.110005.01 Spring, Throttle Return 1 2 56 27.110007.00 Spring, Governor 1 1 57 2.08.040 Bolt M6 x 21, Governor Arm 1 1 58 21.110008.00 Pin, Shaft 1 1 59 27.111000.20 HSNL Control Assembly 1 1 60 25.040013.00 Lifter, Valve 2 6 201076 - 3650W DUAL FUEL PORTABLE GENERATOR # Part Number 61 2.04.001 62 27.041000.01 63 2.14.012 64 2.08.037 65 27.050005.00 66 23.050003.00 67 2.09.001 68 27.050303.00 69 27.050302.00 70 27.050301.00 71 27.030013.01 72 2.04.003 73 24.040200.00 74 2.08.121 75 27.080200.00 76 2.15.002(F6RTC) 77 1.5789.0865 78 23.091003.21 79 23.091001.21 80 2.03.021.1 81 1.5789.0840 82 21.040008.00 83 24.040202.00 84 22.040009.00 85 22.040012.00 86 21.040021.00 87 1.97.1.06 88 1.6177.1.06 89 27.131001.13 90 24.040201.00 91 2.08.166 92 27.040005.00 Description Dowel Pin, Ø9 x 14 Camshaft Woodruff Key, 4 x 7.5 x 19 Drain Bolt M10 x 1.25 x 25 Piston Pin, Piston Circlip Ø18 x Ø1 Ring, Oil Ring, Second Piston Ring, First Piston Seal Strip, Crankcase Cover, Short Dowel Pin Ø10 x 14 Rocker Arm Assembly Flange Bolt M10 x 65 Air Shroud, Cylinder Spark Plug F6RTC Flange Bolt M8 x 65 Element, Air Cleaner Separator, Air Cleaner Washer Ø6.4 x Ø13 x 1, Black Flange Bolt M8 x 40 Rotator, Exhaust Valve Shaft, Rocker Arm Rocker Arm Screw, Valve Adjustment Nut M6 x 0.5, Lock Washer Ø6 Flange Lock Nut M6 Choke Lever Retainer, Rocker Arm Flange Bolt M5×12 Push Rod Qty. 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 3 1 1 1 1 1 1 2 2 2 2 2 1 1 4 2 7 # Part Number 93 21.020002.01 94 24.021000.00 95 23.020001.02 96 21.061301.01.48 97 45.121000.00 98 23.030006.00 99 1.5789.0608 ENGINE PARTS PART LIST Description Qty. Gasket, Cylinder Head Cover 1 Cover, Cylinder Head 1 Tube, Breather, 112+35 1 Insert, Handle, Recoil 1 Coil, Charging 1 Plate, Coil 1 Flange Bolt M6 x 8 1 201076 - 3650W DUAL FUEL PORTABLE GENERATOR CYLINDER PART DIAGRAM 11 9 8 10 7 6 4 5 1 3 2 Figure C 8 201076 - 3650W DUAL FUEL PORTABLE GENERATOR CYLINDER PART LIST # Part Number Description Qty. 1 23.040002.02 Valve, Intake 1 2 27.040006.00 Valve, Exhaust 1 3 27.030009.01 Gasket, Cylinder Head 1 4 2.01.003 Stud Bolt M6 x 90 2 5 26.010100.01 Cylinder Head, 224cc 1 6 2.01.010 Stud Bolt M8 x 35 2 7 23.040017.00 Oil Seal, Valve, Steel 2 8 21.040003.00 Spring, Valve 2 9 21.040001.00 Retainer, Intake Valve Spring 1 10 21.040007.00 Retainer, Exhaust Valve Spring 1 11 23.040010.00 Bolt, Rocker Arm 2 9 201076 - 3650W DUAL FUEL PORTABLE GENERATOR ALTERNATOR PART DIAGRAM 1 2 3 4 5 12 13 8 17 18 6 7 Figure E 8 9 10 11 14 15 16 10 201076 - 3650W DUAL FUEL PORTABLE GENERATOR ALTERNATOR PART LIST # Part Number Description Qty. 1 124.191200.23 Alternator Assembly, Al, Ø160 x 130 mm, CSA 1 2 124.191100.02 Rotor Assembly, Al, Ø160 x 130 mm, CSA 1 3 2.08.109 Flange Bolt/Washer Assembly M8 x 252 1 4 124.191200.06 Stator Assembly, Al, Ø160 x 130 mm, CSA 1 5 124.191002.01 Stator Cover 1 6 2.08.032 Flange Bolt/Washer Assembly M6 x 179 4 7 122.190002.00 End Housing 1 8 1.16674.0512.2 Flange Bolt M5 x 12 3 9 122.190300.00 Carbon Brush Assembly 1 10 122.190004.01 Bracket, Carbon Brush Holding 1 11 1.9074.15.0520 Bolt/Washer Assembly M5 x 20 1 12 122.190400.02 Terminal Block 1 13 1.9074.17.0516 Screw/Washer Assembly M5 x 16 2 14 122.190200.03 AVR 1 15 1.16674.0516 Flange Bolt M5 x 16 2 16 122.190018.03 Bracket, End Housing Cover 1 17 122.190003.01.48 Cover, End Housing, Yellow 1 18 2.08.068.1 Flange Bolt M5 x 13, Black 1 11 201076 - 3650W DUAL FUEL PORTABLE GENERATOR FUEL TANK PART DIAGRAM 9 87 6 5 4 3 2 1 Figure F 12 201076 - 3650W DUAL FUEL PORTABLE GENERATOR FUEL TANK PART LIST # Part Number 1 122.070011.19 2 2.06.016 3 21.070600.03 4 122.071000.66.48 5 122.070015.01 6 24.070800.00 7 122.072000.03 8 122.070300.03 9 122.070100.09 Description Qty. Tube, Fuel, 25+250+25 mm, Fuel Tank to Fuel Valve 1 Clamp Ø8.8 x b8 1 Fitting, Fuel Tank 1 Fuel Tank, 18L, Yellow 1 Mount Vibration, Fuel Tank 2 Reversal Valve 1 Fuel Gauge 1 Fuel Filter 1 Fuel Tank Cap 1 13 201076 - 3650W DUAL FUEL PORTABLE GENERATOR CONTROL PANEL PART DIAGRAM 16 14 16 15 17 18 12 13 5 6 1 2 3 4 11 10 9 8 7 19 20 21 22 23 24 25 26 27 27 28 31 30 29 33 32 35 34 Figure G 14 201076 - 3650W DUAL FUEL PORTABLE GENERATOR CONTROL PANEL PART LIST # Part Number Description Qty. # Part Number Description Qty. 1 122.070400.09 Valve, Dual Fuel Select 1 31 5.1280.008 Fuse 5A 1 2 1.845.4816 Screw, ST4.8 x 16 4 32 122.210003.02 Wire Jacket, Control Box Housing, CSA 1 3 122.139004.02 Plate, Fuel Dial Mounting 1 33 5.1320.012 Sheath, Wire, CSA 1 4 1.818.0414.1 Screw M4 x 14, Black 3 34 122.210003.04 Plug, End Cover, CSA 1 5 62.139007.00 Spring, Steel Ball 1 35 201076.21.10 Wire Harness Assembly 1 6 1.308.7 Ball Bearing, Rotary Knob 1 7 5.1050.005 Microswitch, 1-Pole 1 8 5.1050.006 Microswitch, 2-Pole 1 9 122.139001.02 Rotary Knob 1 10 1.9074.4.0414.1 Screw/Washer Assembly M4 x 14, Black 1 11 62.139002.00.48 Cover, Rotary Knob, Yellow 1 12 1.6177.1.05 Lock Nut M5, Flange 7 13 122.210002.64 Control Panel Housing 1 14 5.1210.920 20Amp Circuit Breaker, Push Button, CSA 1 15 5.1210.930 30Amp Circuit Breaker, Push Button, CSA 1 16 5.1870.014 Circuit Breaker Cover, Push Button 2 17 5.1470.000 Intelligauge, INT1AOF 1 18 122.25.5.2 Control Panel 1 19 5.1870.023 Receptacle Cover, Receptacle L5-30R 1 20 5.1120.023 Receptacle L5-30R, CSA 1 21 5.1870.021 Receptacle Cover, Receptacle TT-30R 1 22 5.1120.036 Receptacle TT-30R 1 23 5.1870.025 Receptacle Cover, Receptacle 5-20R 1 24 5.1120.027 Receptacle 5-20R, Duplex, CSA 1 25 1.6177.1.04.1 Lock Nut M4, Flange, Black 8 26 5.1820.004 Charger Module 1 27 1.818.0514.2 Screw M5 x 14 2 28 5.1810.004 Over Voltage Protector, CSA 1 29 1.845.4216 Screw, ST4.2 x 16 2 30 5.1830.022 CO Module 1 15 201076 - 3650W DUAL FUEL PORTABLE GENERATOR FRAME ASSEMBLY PART DIAGRAM 11 12 13 14 15 16 17 18 19 20 21 10 9 87 3 6 Figure H 16 54 21 201076 - 3650W DUAL FUEL PORTABLE GENERATOR FRAME ASSEMBLY PART LIST # Part Number 1 1.9074.4.0414.1 2 122.200702.13 3 122.200702.14 4 122.200701.13 5 1.894.1.08 6 152.200703.02 7 152.200703.05 8 11.110008.00 9 62405.09.16.2 10 122.201200.07 11 122.201200.06 12 2.16.001.1 13 122.201701.11.48 14 122.201501.23.1 15 122.201702.11.48 16 1.6177.1.08 17 1.5789.0840.1 18 152.200002.16.2 19 122.201400.04 20 1.5789.0825.1 21 1.6177.1.08.1 Description Qty. Screw/Washer Assembly M4 x 14, Black 2 Cover, Handle, Upper 1 Cover, Handle, Lower 1 Handle, U Style 1 Circlip Ø8 2 Short Pin, Handle 2 Long Pin, Handle 2 "R" Shape 2 Frame, 590 x 492 x 502mm 1 Motor Mount 2 2 Motor Mount 1 2 Pin Ø2 x 33, "R" Shape, Blcak 2 8 in. Wheel, PU, Yellow 2 Pin Roll, Wheel, Ø16 x Ø10 x 97, Blcak 2 Wheel Cover, Tooth Profile 8-10 in, Yellow 2 Lock Nut M8, Flange 4 Flange Bolt M8 x 40, Blcak 4 Support Leg, 68 mm 2 Rubber, Support 2 Flange Bolt M8 x 25, Blcak 2 Lock Nut M8, Flange, Blcak 6 17 201076 - 3650W DUAL FUEL PORTABLE GENERATOR WIRING DIAGRAM MW2 FW EXW CO Coil GENERATOR BLOCK R MW1 B Br Y LY YL YL R+ W G G 30A, C.B. R R R R R INTELLIGAUGE INT1AOF R TT-30R 20A, C.B. W R R 5-20R L5-30R CO LED W G/Y G/Y W W W WY R W G/Y G/Y G/Y W G/Y AVR RW G VFO G R G W 9 10 G/Y 78 56 34 Y 1 2 G CHARGER(EV02) G/Y Y B G/Y CO MODULE G/Y 12 OFF G/Y G G G/Y 34 O B b1 b2 b3 c1 c2 c3 O a1 a2 a3 W/G LPG GAS W/G EARTH TERMINAL GG FUSE 5A Br W/G YB FUEL SELECT DIAL Y W/G W/G B a2 a1 a3 b2 b1 b3 c2 c1 c3 GAS OFF LPG B BLACK Br BROWN Y YELLOW B/W BLACK WHITE L BLUE W/G WHITE GREEN G GREEN G/Y GREEN YELLOW R RED W/L WHITE BLUE W WHITE B/G BLACK GREEN O ORANGE ENGINE BLOCK B B/R B B/R Br IGNITION COIL SPARK PLUG CHARGE COIL Y Y OIL LEVEL SW CONTROL BOX BLOCK W/G W/G B/G B/G FUEL CUT SOLENOIL 18