Champion 200972 3650W Dual Fuel Portable Generator Parts Information

This document provides detailed parts information for the Champion 200972 3650W Dual Fuel Portable Generator. It includes diagrams and lists for generator components, engine components, and the wiring diagram.

Generator Parts Diagram

A visual representation of the generator's components, with numbered parts corresponding to the parts list.

Generator Parts List

#	Part Number	Description	Qty.
1	100719472	LPG Hose With Regulator, 2m x 3/8" QC	1
2	100713896-0001	Screw M5 x 16	3
3	100163911	Rubber Cover, LPG Regulator	1
4	100011264-0002	Flange Bolt M6 x 16	4
5	100719464-0001	Panel Assembly	1
6	100724732	Control Panel Housing	1
7	100716952	Intelligauge, INT1B0F	1
8	100020005	Receptacle L5-30R	1
9	100020008	Receptacle TT-30R	1
10	100020029	Receptacle 5-20R, Duplex	1
11	100120180	Breaker Cover	2
12	100088269	Receptacle Cover, L5-30R	1
13	100088268	Receptacle Cover, TT-30R	1
14	100088270	Receptacle Cover, 5-20R, Duplex	1
15	100724629	Wire Harness Assembly	1
16	100721216	Solenoid Valve Controller	1
17	100162226	Overvoltage / Low Frequency Controller	1
18	100019754	20Amp Circuit Breaker, Push Button	1
19	100019751	30Amp Circuit Breaker, Push Button	1
20	100714097	LPG Regulator	1
21	100110283	Clamp Ø17	2
22	100712236	Gas Pipe	1
23	100163344	Fuel Valve	1
24	100005130	Clamp Ø9 x 8	4
25	100159468-0001	Clamp, Fuel Hose	1
26	100093250-0002	Self-tapping Screw ST4.8 x 20	4
27	100714686	Clamp 2	2
28	100724127	Fuel Pipe, Ø4 x Ø10 x 270	1
29	100714546	Fuel Tank Nipple	1
30	100716100-0001	Fuel Tank Assembly, 17.7 L, Yellow	1
31	100142004	Fuel Tank Cap	1
32	100010439-0001	Washer Ø6.5 x 2 x 025	4
33	100011268-0002	Flange Bolt M6 x 25	5
34	100098838	Fuel Level Filter Assembly	1
35	100724733	Fuel Gauge	1
36	100099571	Reversal Valve	1
37	100724734-0001	Fuel Tank, 17.7 L, Yellow	1
38	100032369	Vibration Mounting, Fuel Tank	4
39	100021118	Bushing, Ø12 x Ø9 x 13	4
40	100010964-0002	Screw M6 x 12	4
41	100022335	Damping Support	4
42	100011452-0003	Flange Nut M6, GB6177.1	4
43	100719454-0001	Frame, 25mm, 595 x 494 x 497.5	1
44	100000667	Clamp Ø8 x 8	1
45	100009075	Rubber Damper	1
46	100009983	Grounding Wire	1
47	100011025-0001	Lock Washer Ø6, Toothed	1
48	100010886-0004	Spring Washer Ø6	2
49	100011421-0003	Flange Nut M6, GB6170	1
50	100010920-0002	Flat Washer Ø6	2
51	100010828-0002	Butterfly Type Nut M6	1
52	100011527-0004	Flange Bolt M6 x 8	1
53	100717500-0001	Generator End Cover, Yellow	1
54	100011250-0002	Flange Bolt M5 x 14	2
55	100722067	Support, End Cover	1
56	100011252-0001	Flange Bolt M5 x 18	6
57	100018603	AVR	1
58	100018592	Carbon Brush Assembly	1
59	100018701	Terminal Block	1
60	100010885-0004	Spring Washer Ø5	1
61	100010919-0002	Flat Washer Ø5	1
62	100011299-0001	Flange Bolt M6 x 175	4
63	100018567	End Housing	1
64	100011453-0003	Lock Nut M8, Flange	8
65	100020986-0001	Vibration Mount 2	2
66	100021000-0001	Vibration Mount 1	2
67	100148753-0001	Flange Bolt M8 x 1 x 230	1
68	100010887-0004	Spring Washer Ø8	1
69	100010899-0002	Washer Ø8	1
70	100723763	Alternator Assembly, Al, Ø160 x 130 mm	1
71	100161949	Stator Cover, 122.5 mm	1
72	100724820	Stator Assembly, Al, Ø160 x 130 mm	1
73	100724819	Rotor Assembly, Al, Ø95.8 x 130 mm	1
74	100011261-0004	Flange Bolt M6 x 12	1
75	1ZC7DFN03	Engine, 224 cc	1
76	100724126	Oil Tube, Ø4 x Ø8 x 670	1
77	100005148	Calmp 1, 08	2
78	100005135	Clamp Ø11.5 x 10	1
79	100724128	Connection Tube Assembly 1	1
80	100000658	Clamp	1
81	100724535	Carbon Canister, 400 cc	1
82	100724536	Breaker Cover 1	1
83	100011452-0002	Flange Nut M6	2
84	100006526	Gasket, Muffler	1
85	100716097-0001	Exhaust Muffler Assembly	1
86	100724736	Muffler Body	1
87	100724737	Muffler Guard	1
88	100097575-0002	Flange Bolt M6 x 10	4
89	100724738	Spark Arrester Assembly	1
90	100010945-0002	Screw ST4 x 8	3
91	100011422-0004	Flange Nut M8	2
92	100716099-0001	Muffler Bracket	1
93	100011230-0002	Flange Bolt M8 x 16, GB5787	2
94	100721012-0002	Flange Bolt M6 x 8, QC340	4
95	100062546	Wire Clip B	1
96	100011247-0004	Flange Bolt M5 x 8	1

Engine Parts Diagram

A visual representation of the engine's components, with numbered parts corresponding to the parts list.

Engine Parts List

#	Part Number	Description	Qty.
1	100011264-0003	Flange Bolt M6 x 16, GB5789	6
2	100002335	Cylinder Head Cover(Cpe)	1
3	100719261	Breather Tube	1
4	100079562	Gasket, Cylinder Head Cover	1
5	100002464-0001	Flange Bolt M8 x 60	4
6	100724693	Cylinder Head Assembly	1
7	100149239	Rocker Arm Assembly	2
8	100050881	Guide Plate, Push Rod	1
9	100050896	Valve Collet	4
10	100073758	Valve Spring Seat, Exhaust	2
11	100713979	Spring Valve	2
12	100004599	Oil Seal, Valve	1
13	100010389	Stud Bolt M8 x 35	2
14	100713981	Valve, Exhaust	1
15	100009378	Spark Plug F6RTC	1
16	100713980	Valve, Intake	1
17	100716398	Cylinder Head	1
18	100010354	Stud Bolt M6 x 96	2
19	100078607	Gasket, Insulator	1
20	100005599	Insulator, Carburetor	1
21	100078606	Gasket 1, Carburetor	1
22	100718260-0001	Carburetor	1
23	100005717	Fuel Bowl O-Ring	1
24	100005763	Carburetor Jet (#75)	1
25	100078586	Carburetor Jet (#74) Altitude 1000-2000m	/
26	100130186	O-Ring, Solenoid Valve Base	1
27	100005130	O-Ring, Solenoid Valve	1
28	100066268	Clamp	1
29	100159468-0001	Clamp, Fuel Hose	1
30	100713891	Sleeve	1
31	100724125	Fuel Hose	1
32	100005629	Gasket 2, Carburetor	1
33	100720605	Air Filter Assembly	1
34	100087054	Air Filter Base	1
35	100005078	Air Filter Baffle	1
36	100004771	Air Filter Element	1
37	100087055	Air Filter Cover	1
38	100004949	Air Filter Bolt	1
39	100011261-0004	Flange Bolt M6 x 12	2
40	100021030	Holder, Air Cleaner	1
41	100011463-0002	Flange Nut M6	2
42	100007083	Air Guide, Lower	1
43	100011260-0005	Flange Bolt M6 x 10	2
44	100155656	Gasket, Cylinder Head	1
45	100010558	Dowel Pin Ø10 x 16	2
46	100003243	Piston Ring Set	1
47	10072134	1st Piston Ring	1
48	10072135	2nd Piston Ring	1
49	10072136	Oil Ring	1
50	100149269	Push Rod	2
51	100149234	Lifter, Valve	2
52	100003086	Piston	1
53	100003221	Circlip	2
54	100003123	Wrist Pin	1
55	100003446	Connecting Rod	1
56	100010272	Drain Bolt, M10 x 1.25 x 15	2
57	100010459	Washer Ø10 x 1.5 x Ø16	2
58	100161669	Oil Level Sensor	1
59	100010761	Bearing, TM6205	2
60	100085214	Crankshaft	1
61	100099599	Camshaft	1
62	100075572	Gasket, Crankcase Cover	1
63	100002961	Cover, Crankcase	1
64	100017651	Oil Seal Ø25 x Ø41.25 x 6, Spiral Grain	1
65	100011319-0001	Flange Bolt M8 x 32	6
66	100020165	Support, End Cover	1
67	100004105-0006	Oil Dipstick	1
68	100010550	Dowel Pin Ø8 x 14	2
69	100008298	Gear, Governor	1
70	100011269-0003	Flange Bolt M6 x 28	2
71	100000667	Clamp Ø8 x 8	2
72	100011564-0001	Flange Bolt M6 x 8	3
73	100011262-0003	Flange Bolt M6 x 14, GB5789	4
74	100011215-0001	Flange Bolt M6 x 12	2
75	100086510	Air Guide, Upper	1
76	100007840	Spring, Governor	1
77	100007947	Rod, Governor	1
78	100007920	Spring, Throttle Return	1
79	100008417	Arm, Governor	1
80	100007986	Cotter, Governor Shaft	1
81	100017630	Oil Seal Ø6 x Ø11 x 4	1
82	100010113	Sealing Ring, Ø5.2 x 1.9	1
83	100007975	Governor Shaft	1
84	100140972	Crankcase	1
85	100017644	Oil Seal Ø25 x 041.25 x 6	1
86	100150077	Lower Guard	1
87	100076336	Ignition Module	1
88	100011268-0003	Flange Bolt M6 x 25	2
89	100004217	Bushing, Ø8 x Ø12 x 8	1
90	100009400	Charge Coil	1
91	100030060	Flywheel	1
92	100007028	Cooling Fan	1
93	100007550	Pulley, Starter	1
94	100011459-0003	Flange Nut M14 x 1.5	1
95	100718277-0002	Recoil Starter Assembly	1
96	100086735-0014	Fan Cover, Yellow	1
97	100156547-0001	Recoil Starter, Black	1
98	100010894-0001	Washer Ø6	3

Wiring Diagram

The wiring diagram illustrates the electrical connections within the generator, including the control panel, AVR, and engine components. It also includes a table for transfer switch states (GAS/LPG).

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