CAME BXV Series Sliding Gate Operators
Model Series: BXV04AGS, BXV06AGS, BXV08AGS, BXV10AGS, BXV04RGS, BXV06RGS, BXV08RGS, BXV10RGS, BXV06AGM, BXV10AGM, BXV04ALS, BXV06ALS, BXV08ALS, BXV10ALS
Document: INSTALLATION MANUAL (FA01718-EN)
Certifications: CE, EN TESTED, EAC
General Precautions for Installers
Important safety instructions: Follow all instructions to prevent serious bodily harm. Read general precautions for users before proceeding.
Intended Use: Use only for intended purpose; other uses are hazardous. Manufacturer is not liable for damage from improper use.
Product Definition: Defined by Machinery Directive (2006/42/EC) as partly completed machinery, intended for incorporation into other machinery.
Compliance: Final installation must comply with Machinery Directive (2006/42/EC) and European reference standards.
Warranty: Use of non-original products voids warranty.
Personnel: Operations must be carried out by skilled and qualified personnel, complying with regulations.
Installation Standards: Device must be installed, wired, connected, and tested according to professional practice and laws.
Safety Checks:
- Disconnect mains power supply before installation.
- Check temperature suitability for the site.
- Do not install on slopes or yielding surfaces; reinforce anchoring points if needed.
- Prevent direct water jets from wetting the product.
- Ensure a suitable dual-pole cut-off device is installed.
- Demarcate the site to prevent unauthorized entry, especially minors.
- Use proper hoisting equipment for handling loads over 20 kg per person.
- Use protection to prevent hazards from people near the operator's range.
- Electrical cables must pass through protective pipes, ducts, and glands.
- Ensure cables do not touch hot parts (motor, transformer).
- Verify the guided part is in good mechanical condition.
- Do not automate gates with pedestrian gates unless secured.
- Prevent entrapment between guided and fixed parts.
- Use additional protection against finger crushing between pinion and rack.
- Fixed controls must be clearly visible and accessible, away from moving parts. Hold-to-run controls must be at least 1.5m high and not publicly accessible.
- Install a STOP button for hold-to-run controls to disconnect power.
- Apply a permanent tag for manual release mechanism use.
- Ensure operator is properly adjusted and safety devices function correctly.
- Verify system compliance with harmonized standards and Machinery Directive before handover.
- Indicate residual risks clearly with signage.
- Place the machine's ID plate visibly.
- Damaged power supply cables must be replaced by qualified personnel.
- Keep this manual with other system manuals.
- Hand over all operating manuals to the end user.
- Transport products in closed environments.
- Contact customer service for malfunctions.
Manufacture Date: Provided on the product label. Contact CAME for details.
General Conditions of Sale: Available in official CAME price lists.
Main Points of Danger for People
- ⚠️ No transiting while the barrier is moving.
- ⚠️ Risk of entrapment.
- ⚠️ Risk of trapping hands.
- ⚠️ Risk of trapping feet.
Dismantling and Disposal
CAME S.p.A. operates an Environmental Management System (UNI EN ISO 14001). Please continue to safeguard the environment.
Disposing of Packaging: Packaging materials (cardboard, plastic) can be disposed of as solid urban waste, separated for recycling. Always check local laws before dismantling and disposing.
Dispose of the Product Responsibly:
- Most materials (aluminium, plastic, iron, electrical cables) are classified as solid urban waste and can be recycled at authorized plants.
- Components like electronic boards and batteries may contain pollutants and must be removed and disposed of by an authorized waste disposal and recycling firm.
- Always check specific local laws.
Product Data and Information
Key
Symbols:
- ℹ️ Shows parts to read carefully.
- ⚠️ Shows parts describing safety issues.
- ? Shows information for users.
- Measurements are in millimeters unless otherwise stated.
Description
The BXV series offers 24 V motor operators with advanced features:
- BXV04AGS: 400 kg capacity, up to 14 m length, RAL7024 grey cover.
- BXV06AGS: 600 kg capacity, up to 18 m length, RAL7024 grey cover.
- BXV08AGS: 800 kg capacity, up to 20 m length, RAL7024 grey cover.
- BXV10AGS: 1000 kg capacity, up to 20 m length, RAL7024 grey cover.
- BXV04RGS: 400 kg capacity, up to 14 m length, RAL7024 grey cover.
- BXV06RGS: 600 kg capacity, up to 18 m length, RAL7024 grey cover.
- BXV08RGS: 800 kg capacity, up to 20 m length, RAL7024 grey cover.
- BXV10RGS: 1000 kg capacity, up to 20 m length, RAL7024 grey cover.
- BXV06AGM: 600 kg capacity, up to 18 m length, RAL7024 grey cover, with magnetic limit switches.
- BXV10AGM: 1000 kg capacity, up to 20 m length, RAL7024 grey cover, with magnetic limit switches.
- BXV04ALS: 400 kg capacity, up to 14 m length, RAL7040 grey cover.
- BXV06ALS: 600 kg capacity, up to 18 m length, RAL7040 grey cover.
- BXV08ALS: 800 kg capacity, up to 20 m length, RAL7040 grey cover.
- BXV10ALS: 1000 kg capacity, up to 20 m length, RAL7040 grey cover.
All models feature a control board with display, on-board radio decoding, and movement/obstruction detection.
Intended Use
Sliding gate solution for residential buildings and apartment blocks. Any installation and/or use other than specified in this manual is forbidden.
Description of Parts
Operator Components
- Cover
- Board-holder support
- Gearmotor
- Anchoring plate
- Housing for two emergency batteries
- Transformer
- Mechanical limit switch
- Release cord hole
- Housing for the RGP1 module
- Housing for thermostat with cartridge
- Board protection cover
*Only for BXV06AGM and BXV10AGM
Control Board Components
- Control board
- Control board holder
- Housing for the RLB card
- Housing for UR042 module
- Housing for SMA or RGSM001 sensor
- Release lever
- Lock
- Mechanical limit-switch tabs
- Magnetic limit switch
- Magnetic limit-switch tabs
- Ferrite
Diagram: An exploded view of the operator and its internal components, showing the numbered parts.
Control Board Details
The control board manages functions, time settings, and user management via its display. All connections are protected by quick fuses.
⚠️Safety Warning: Before fitting any plug-in card, DISCONNECT THE MAIN POWER SUPPLY and remove any batteries.
Terminal Boards and Connectors
- Terminal board for connecting the gearmotor
- Terminal board for connecting the encoder
- Terminal board for connecting the limit switches
- Terminal board for connecting control and safety devices
- Terminal board for connecting the antenna
- Connector for plug-in radio frequency card (AF)
- Memory Roll card connector
- Connector for the R700 or R800 decoding card
- RSE card connector
- Connector for the RIOCN8WS module
- Display
- Programming buttons
- Terminal board for connecting the paired function or the CRP
- Terminal board for connecting the keypad selector
- Terminal board for connecting the transponder selector switch
- Connector for the GSM module
- Terminal board for connecting the RGP1 module
- Terminal board for connecting the signalling devices
- Accessories fuse
- Terminal board for power supply to the control board
- Line fuse
- Power supply terminal block
Diagram: Shows the control board layout with numbered connection points and an illustration of inserting a card into a connector.
Product Specifications
Size
Diagram: Dimensional drawings of the operator showing height, width, and depth measurements.
Usage Limitations
MODELS | BXV04AGS | BXV06AGS | BXV08AGS | BXV10AGS | BXV04RGS | BXV06RGS | BXV08RGS | BXV10RGS |
---|---|---|---|---|---|---|---|---|
Pinion module | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
Maximum gate-leaf length (m) | 14 | 18 | 20 | 20 | 14 | 18 | 20 | 20 |
Maximum gate-leaf weight (kg) | 400 | 600 | 800 | 1000 | 400 | 600 | 800 | 1000 |
MODELS | BXV06AGM | BXV10AGM | BXV04ALS | BXV06ALS | BXV08ALS | BXV10ALS |
---|---|---|---|---|---|---|
Pinion module | 4 | 4 | 4 | 4 | 4 | 4 |
Maximum gate-leaf length (m) | 18 | 20 | 14 | 18 | 20 | 20 |
Maximum gate-leaf weight (kg) | 600 | 1000 | 400 | 600 | 800 | 1000 |
Fuse Table
MODELS | BXV04AGS | BXV06AGS | BXV08AGS | BXV10AGS | BXV04RGS | BXV06RGS | BXV08RGS | BXV10RGS |
---|---|---|---|---|---|---|---|---|
Line fuse | 1.6 A-F | 1.6 A-F | 1.6 A-F | 1.6 A-F | 3.15 A-F | 3.15 A-F | 3.15 A-F | 3.15 A-F |
Accessory fuse | 2 A-F | 2 A-F | 2 A-F | 2 A-F | 2 A-F | 2 A-F | 2 A-F | 2 A-F |
MODELS | BXV06AGM | BXV10AGM | BXV04ALS | BXV06ALS | BXV08ALS | BXV10ALS |
---|---|---|---|---|---|---|
Line fuse | 1.6 A-F | 1.6 A-F | 1.6 A-F | 1.6 A-F | 1.6 A-F | 1.6 A-F |
Accessory fuse | 2 A-F | 2 A-F | 2 A-F | 2 A-F | 2 A-F | 2 A-F |
Technical Data
MODELS | BXV04AGS | BXV06AGS | BXV08AGS | BXV10AGS | BXV04RGS | BXV06RGS | BXV08RGS | BXV10RGS |
---|---|---|---|---|---|---|---|---|
Power supply (V - 50/60 Hz) | 230 AC | 230 AC | 230 AC | 230 AC | 110 AC | 110 AC | 110 AC | 110 AC |
Motor power supply (V) | 24 DC | 24 DC | 24 DC | 24 DC | 24 DC | 24 DC | 24 DC | 24 DC |
Standby consumption (W) | 5,5 | 5.5 | 5.5 | 5.5 | 5.5 | 5.5 | 5.5 | 5.5 |
Power (W) | 170 | 270 | 400 | 400 | 170 | 270 | 400 | 400 |
Maximum current draw (mA) | 7 | 11 | 16 | 16 | 7 | 11 | 16 | 16 |
Colour | RAL 7024 | RAL 7024 | RAL 7024 | RAL 7024 | RAL 7024 | RAL 7024 | RAL 7024 | RAL 7024 |
Operating temperature (°C) | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 |
Thrust (N) | 350 | 600 | 800 | 1000 | 350 | 600 | 800 | 1000 |
Maximum operating speed (m/min) | 12 | 12 | 11 | 11 | 12 | 12 | 11 | 11 |
Operating time (s) | 180 | 180 | 180 | 180 | 180 | 180 | 180 | 180 |
Duty cycle | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE |
Protection rating (IP) | 54 | 54 | 54 | 54 | 44 | 44 | 44 | 44 |
Insulation class | II | II | II | II | II | II | II | II |
Storage temperature (°C)* | -20 ÷ +70 | -20 ÷ +70 | -20 ÷ +70 | -20 ÷ +70 | -20 ÷ +70 | -20 ÷ +70 | -20 ÷ +70 | -20 ÷ +70 |
Average life (cycles)** | 150000 | 150000 | 150000 | 150000 | 150000 | 150000 | 150000 | 150000 |
MODELS | BXV06AGM | BXV10AGM | BXV04ALS | BXV06ALS | BXV08ALS | BXV10ALS |
---|---|---|---|---|---|---|
Power supply (V - 50/60 Hz) | 230 AC | 230 AC | 230 AC | 230 AC | 230 AC | 230 AC |
Motor power supply (V) | 24 DC | 24 DC | 24 DC | 24 DC | 24 DC | 24 DC |
Standby consumption (W) | 5.5 | 5.5 | 5,5 | 5.5 | 5.5 | 5.5 |
Power (W) | 270 | 400 | 170 | 270 | 400 | 400 |
Maximum current draw (mA) | 11 | 16 | 7 | 11 | 16 | 16 |
Colour | RAL 7024 | RAL 7024 | RAL 7040 | RAL 7040 | RAL 7040 | RAL 7040 |
Operating temperature (°C) | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 |
Thrust (N) | 600 | 1000 | 350 | 600 | 800 | 1000 |
Maximum operating speed (m/ min) | 12 | 11 | 12 | 12 | 11 | 11 |
Operating time (s) | 180 | 180 | 180 | 180 | 180 | 180 |
Duty cycle | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE | HEAVY-DUTY SERVICE |
Protection rating (IP) | 54 | 54 | 54 | 54 | 54 | 54 |
Insulation class | II | II | II | II | II | II |
Storage temperature (°C)* | -20 ÷ +70 | -20 ÷ +70 | -20 ÷ +70 | -20 ÷ +70 | -20 ÷ +70 | -20 ÷ +70 |
Average life (cycles)** | 150000 | 150000 | 150000 | 150000 | 150000 | 150000 |
* Storage temperature note: Keep product at room temperature before installation if stored or transported at extreme temperatures.
** Average life note: This is an indicative estimate for normal usage and proper installation/maintenance. It is not a product warranty.
Cable Types and Minimum Thicknesses
Cable length (m) | up to 20 | from 20 to 30 |
---|---|---|
Power supply 230 V AC | 3G x 1.5 mm² | 3G x 2.5 mm² |
24 V AC/DC flashing beacon | 2 x 1 mm² | 2 x 1 mm² |
TX Photocells | 2 x 0.5 mm² | 2 x 0.5 mm² |
RX photocells | 4 x 0.5 mm² | 4 x 0.5 mm² |
Command and control devices | * no. x 0.5 mm² | * no. x 0.5 mm² |
* 'no.' refers to product assembly instructions. Cable cross-section varies by motor power and cable length. Use H05RN-F for outdoor 230V, H05VV-F for indoor, and FROR 20-22 II for up to 48V. Use RG58 for antennas (up to 5m) and UTP CAT5 for paired connections (up to 1000m). Consult regulations (CEI EN 60204-1) for different lengths or multiple loads.
Installation
Note: Illustrations are examples; installer must find suitable solutions based on available space. Drawings show operator fitted on the left.
Preliminary Operations
- Dig a hole for the foundation frame.
- Set up corrugated tubes for wiring ( 40 mm for gearmotor to accessories, 20 mm for release cord). The number of tubes depends on the system and accessories.
Diagram: Shows a hole being dug and corrugated tubes being prepared for wiring.
Laying the Anchoring Plate
- Set up a foundation frame larger than the anchoring plate.
- Insert the foundation frame into the dug hole.
- Ensure the foundation frame protrudes 50 mm above ground level.
- Fit an iron cage into the foundation frame for concrete reinforcement.
Diagram: Illustrates setting up the foundation frame, inserting it into the ground, and fitting an iron cage.
Diagram: Shows the correct protrusion of the foundation frame (50 mm) and the placement of the iron cage.
Anchoring Plate Installation
- Insert supplied screws into the anchoring plate.
- Lock screws with supplied nuts.
- Remove pre-shaped clamps using a screwdriver.
- Fit the anchoring plate into the iron cage, ensuring tubes pass through existing holes.
- Diagram: Shows screw insertion, nut locking, clamp removal, and anchoring plate placement.
- Position the anchoring plate according to the drawing's measurements.
- If the gate lacks a rack, proceed with installation as described in the "FASTENING THE RACK" section.
- Cast cement into the foundation frame. Ensure the plate is perfectly level and screw threads are above the surface.
- Wait at least 24 hours for the cement to dry.
- Diagram: Shows cement casting and a 24-hour drying indicator.
- Remove the foundation frame.
- Fill the hole with soil around the concrete block.
Setting Up the Operator
- Remove nuts from screws.
- Insert electrical cables into tubes until they protrude by approximately 600 mm.
- Diagram: Shows cables being fed through tubes.
- Remove the operator cover.
- Place the operator on top of the anchoring plate, ensuring electrical cables pass under the operator foundation frame.
- Diagram: Shows operator placement on the anchoring plate.
- Make a hole in the cable gland and thread the cables through.
- Lift the operator by 5-10 mm from the plate using the threaded feet to allow for rack and pinion adjustments.
- Diagram: Illustrates cable gland connection and adjustment feet.
Fastening the Rack
- Release the operator.
- Rest the rack on the pinion.
- Weld or fasten the rack to the gate along its entire length.
- To assemble rack modules, use an extra piece under the joint and fasten with clamps.
- Diagram: Shows rack assembly steps.
Adjusting the Pinion-Rack Coupling
- Open and close the gate manually.
- Adjust the pinion-rack coupling distance using the threaded feet (vertical) and holes (horizontal).
- Warning: The weight of the gate must not bear down upon the operator.
- Diagram: Illustrates the pinion-rack coupling adjustment mechanism.
Fastening the Operator in Place
- Only fasten the operator after adjusting the pinion-rack coupling.
- Fasten the operator to the anchoring plate using stoppers and nuts.
- Diagram: Shows the operator being secured to the plate.
Determining Travel End Points with Mechanical Limit Switches
- 1. Open the gate.
- 2. Insert the opening limit-switch tab into the rack. The spring must trigger the microswitch.
- 3. Fasten the opening limit-switch tab using the grub screws supplied.
- Diagram: Shows limit switch tab insertion and fastening.
Establishing Travel End Points with Magnetic Limit Switches
* Only for BXV06AGM and BXV10AGM
A: Magnetic limit-switch tabs during closing
B: Magnetic limit-switch tabs during opening
Diagram: Shows operator fitted on the left and on the right, indicating tab positions (A and B). Installation on the right is symmetrical.
- Open the gate.
- Insert the magnetic opening limit-switch tab on the rack. The tab magnet must be between 10 and 30 mm from the magnetic sensor.
- Diagram: Illustrates magnetic limit switch placement and distance requirement.
- Fasten the support to the rack using grub screws. Ensure the limit-switch tab magnet is perpendicular to the magnetic sensor.
- Fasten the limit-switch tab using the supplied screw.
- Close the gate.
- Insert the magnetic closing limit-switch tab on the rack. The tab magnet must be between 10 and 30 mm from the magnetic sensor.
- Diagram: Shows magnetic limit switch fastening and distance requirement.
- Fasten the support to the rack using grub screws. Ensure the limit-switch tab magnet is perpendicular to the magnetic sensor.
- Fasten the limit-switch tab using the supplied screw.
Electrical Connections
Passing the Electrical Cables
- Connect all wires and cables in compliance with the law.
- Ensure cables do not touch parts that may overheat.
- Use cable glands to connect devices to the control panel; one gland is for the power supply cable only.
Power Supply
- ⚠️ Ensure the mains power supply is disconnected during installation.
- ⚠️ Disconnect mains power and remove batteries before working on the control panel.
Connecting to the Mains (230/120 V AC - 50/60 Hz)
Diagram: Shows the mains connection terminals: Line fuse (F), Phase (L), Neutral (N), Earth (E).
Power Supply Output for Accessories
The output normally delivers 26 V AC.
Diagram: Shows output terminals 24 0, 10 11 E 5.
Maximum Capacity of Contacts
The total power of the outputs must not exceed the maximum output power.
Device | Output | Power supply (V) | Power (W) |
---|---|---|---|
Accessories | 10 - 11 | 24 AC | 40 |
Additional light | 10 - E | 24 AC | 25 |
Flashing beacon | 10 - E | 24 AC | 25 |
Operator status warning light | 10 - 5 | 24 AC | 3 |
Outputs deliver 24 V DC when batteries are operating.
Command and Control Devices
- Antenna with RG58 cable: Insert AF card into the corresponding connector for remote control.
- STOP button (NC contact): Stops the gate and excludes automatic closing. Use a control device to resume movement. Deactivate if unused during programming.
- Control device (NO contact) - OPEN ONLY or PARTIAL OPENING: Fully or partially opens the gate. For [HOLD-TO-RUN], connect during OPENING.
- Control device (NO contact) - OPEN-CLOSE (step-by-step) or OPEN-STOP-CLOSE-STOP (sequential): For [HOLD-TO-RUN], connect during CLOSING.
- Card reader: Insert R700 card into the corresponding connector.
- Transponder selector switch: Insert R700 card into the corresponding connector.
- Keypad selector: Insert R800 card into the corresponding connector.
Diagram: Shows connection points for antenna, STOP button, control devices, card reader, transponder switch, and keypad selector.
Signalling Devices
- Additional light: Increases light in the maneuvering area.
- Flashing beacon: Flashes when the operator opens and closes.
- Operator status warning light: Notifies the user of the operator status.
Diagram: Shows connection of signalling devices to terminals 10, 11, E, 5.
Safety Devices
Connect safety devices to CX, CY, CZ inputs (NC contacts). Configure their action during programming. Deactivate unused CX/CY contacts.
DELTA Photocell (Standard Connection)
Diagram: Wiring for DELTA photocells, standard connection.
DELTA Photocell (Connection with Safety Test)
See function [F5] Safety devices test.
Diagram: Wiring for DELTA photocells, with safety test connection.
DIR / DELTA-S Photocell (Standard Connection)
Diagram: Wiring for DIR/DELTA-S photocells, standard connection.
DIR / DELTA-S Photocell (Connection with Safety Test)
See function [F5] Safety devices test.
Diagram: Wiring for DIR/DELTA-S photocells, with safety test connection.
DXR/DLX Photocell (Standard Connection)
Multiple photocell pairs can be connected.
Diagram: Wiring for DXR/DLX photocells, standard connection.
DXR/DLX Photocell (Connection with Safety Test)
Multiple photocell pairs can be connected. See function [F5] Safety devices test.
Diagram: Wiring for DXR/DLX photocells, with safety test connection.
DFWN Sensitive Edge
Diagram: Wiring for DFWN sensitive edge.
Programming
Programming Button Functions
- ESC Button: Exit menu, delete changes, go back, stop operator.
- < > Buttons: Navigate menu, increase/decrease values, open/close operator.
- ENTER Button: Access menus, confirm choices.
Diagram: Shows the programming buttons (ESC, <, >, ENTER) on the control board display.
Getting Started
- After electrical connections, proceed with commissioning by qualified staff.
- Ensure no obstacles are present.
- Power up the device and begin programming.
- Start with F54 (opening direction).
- The first manoeuvre after power-up is always opening; wait for completion.
- Press ESC or STOP immediately for faults, malfunctions, strange noises, vibrations, or unexpected behavior.
- If display segments flash, calibrate travel.
Functions Menu
- Total Stop (F1): Stops the gate and excludes automatic closing. Use a control device to resume movement. (Default: OFF)
- CX Input (F2): Associates functions with the CX input. Options include Reopen while closing (C1), Reclose while opening (C2), Partial stop (C3), Obstacle standby (C4), Reopening during closure (C7), Reclose while opening (C8). (Default: OFF)
- CY Input (F3): Associates functions with the CY input. Options are similar to CX input. (Default: OFF)
- Safety Devices Test (F5): Checks photocell operation after opening/closing. Options: 0=Deactivated (Default), 1=CX, 2=CY, 4=CX+CY.
- Hold-to-run (F6): Operator stops when control device is released. Excludes other control devices. (Default: 0=Deactivated, 1=Activated)
- Command 2-7 (F7): Associates a command with the device connected to 2-7. Options: 0=Step-by-step (default), 1=Sequential, 2=Open, 3=Close.
- Command 2-3P (F8): Associates a command with the device on 2-3P. Options: 1=Partial opening (time set by F71), 2=Open.
- Obstacle with motor stopped (F9): Gate remains idle if safety devices detect an obstacle. Active when gate is closed, open, or after a stop. (Default: OFF)
- Gate-open warning light (F10): Signals gate status. Options: 0=Warning light on (default, stays on when moving/open), 1=Warning light flashing (flashes every half second when opening, stays on when open; flashes every second when closing, off when closed).
- Encoder (F11): Manages operator slowdowns, obstacle detection, and sensitivity. (Default: ON)
- Soft Start (F12): Sets a slowdown for a few seconds after opening/closing commands. (Default: OFF)
- Sensor Type (F14): Sets the control device type. Options: 0=Transponder selector switch, 1=Keypad selector (default).
- Additional Light (F18): Chooses operating mode for the lighting device. Options: 0=Flashing beacon (default), 1=Cycle light. Light remains off if automatic closing time is not set.
- Automatic Closure (F19): Sets time before automatic closure after reaching opening end point. Does not work if safety devices are triggered, after a stop, during power outage, or if there's an error. (Default: OFF, Range: 1 to 180 seconds)
- Automatic Closing After Partial Opening (F20): Sets time before automatic closure after a partial opening command. Subject to same error conditions as F19. (Default: 10 seconds, Range: 1 to 180 seconds). Note: Do not deactivate [Automatic close] function.
- Pre-flashing Time (F21): Sets activation time for the beacon before each manoeuvre. (Default: OFF, Range: 1 to 10 seconds)
- Gate Travel Speed (F28): Sets travel speed as a percentage of maximum speed. (50% to 100%, Default: 100%)
- Slowdown Speed (F30): Sets opening and closing slowdown speed. Appears only if [Encoder] function is active. (10% to 50%, Default: 50%)
- Travel Sensitivity (F34): Adjusts obstruction detection sensitivity during boom travel. (10% to 100%, Default: 100%)
- Slowdown Sensitivity (F35): Adjusts obstruction detection sensitivity during slowdown. Appears only if [Encoder] function is active. (10% to 100%, Default: 100%; 10%=max sensitivity, 100%=min sensitivity)
- Partial Opening Point (F36): Determines the partial opening point as a percentage of total travel. Appears only if [Encoder] function is active. (10% to 80%, Default: 10%)
- Opening Slowdown Point (F37): Sets the opening slowdown start point as a percentage of total travel. Appears only if [Encoder] function is active. (10% to 60%, Default: 25%)
- Closing Slowdown Point (F38): Sets the closing slowdown start point as a percentage of total travel. Appears only if [Encoder] function is active. (10% to 60%, Default: 25%)
- RSE (F49): Configures function for card in RSE connector. Options: 0=Deactivated (Default), 1=Paired, 3=CRP.
- Save Data (F50): Saves user data, timings, and configurations to memory device (USB/Memory Roll). Displayed only when device is inserted. (Default: 0=Deactivated, 1=Activated)
- Read Data (F51): Uploads data from memory device. Displayed only when device is inserted. (Default: 0=Deactivated, 1=Activated)
- Transferring MASTER-SLAVE Parameters (F52): Enables parameter sharing between master and slave gates. Appears only if [RSE] function is active. (Default: OFF, ON)
- Opening Direction (F54): Sets gate opening direction. Options: 0=To the left (default), 1=To the right.
- CRP Address (F56): Assigns a unique identification code for multiple operators connected via CRP. (Range: 1 to 255)
- RSE Speed (F63): Sets communication speed for the RSE port. Options: 0=1200 bps to 8=115200 bps (default: 6=38400 bps).
- RIO ED T1 (F65): Associates wireless safety device functions. Options: P0=Stop gate/exclude auto-closing, P7=Reopen while closing, P8=Reclose while opening. (Default: OFF)
- RIO ED T2 (F66): Associates wireless safety device functions. Options: P0, P7, P8. (Default: OFF)
- RIO PH T1 (F67): Associates wireless safety device functions. Options: P1=Reopen while closing, P2=Reclose while opening, P3=Partial stop, P4=Obstacle standby. (Default: OFF)
- RIO PH T2 (F68): Associates wireless safety device functions. Options: P1, P2, P3, P4. (Default: OFF)
- Partial Opening Time (F71): Adjusts gate partial opening time. (5 to 40 seconds, Default: 5 seconds)
- New User (U1): Registers up to 250 users and assigns functions. Operation via transmitter or control device. Download user list from docs.came.com.
- Remove User (U2): Removes a registered user by selecting their number or activating their associated control device.
- Remove All (U3): Removes all registered users. (Default: OFF, ON)
- Radio Decoding (U4): Chooses radio coding type for transmitters. Selecting Rolling code or TW key block deletes previously saved transmitters of other types. Options: 1=All decoding (default), 2=Rolling code, 3=TW key block.
- Self-Learning Rolling (U8): Saves a new rolling code transmitter. Procedures explained in transmitter manual. (Default: OFF, ON)
- Motor Type (A1): Sets the gearmotor type based on kg capacity (1=400kg, 2=600kg, 3=800kg, 4=1000kg).
- Travel Calibration (A3): Starts travel self-learning. Appears only if [Encoder] function is active. (Default: OFF, ON)
- Parameter Reset (A4): Restores factory settings except for Radio decoding, Motor type, and travel calibration. (Default: OFF, ON)
- Manoeuvre Counter (A5): Displays the number of operator manoeuvres (e.g., 001=100, 010=1000, 100=10000, 999=99900 manoeuvres, CSI=Maintenance work).
- Adjusting Motor Torque (A6): Adjusts motor torque (1=minimum to 5=maximum).
- FW Version (H1): Displays firmware version and installed GUI.
- Import/Export Data: Saves/reads user data and system configuration using a MEMORY ROLL card or USB key. ⚠️ Disconnect mains power before inserting/removing MEMORY ROLL card.
- Diagram: Shows control board with MEMORY ROLL card connector and programming buttons.
Error and Warning Messages
- E1: Travel calibration interrupted to activate STOP button.
- E2: Adjustment error.
- E3: Encoder failure error.
- E4: Service test failure error.
- E7: Operating time error.
- E9: Obstacle detected during closing.
- E10: Obstacle detected during opening.
- E11: Maximum number of consecutive obstacles detected exceeded.
- E13: Limit switches are both open.
- E14: Serial communication error.
- E15: Incompatible transmitter error.
- E17: Wireless system communication error.
- E18: Wireless system not configured error.
- C0: Wire contact 1-2 (NC) is open.
- C1, C2, C3, C4: Photocell wire contact (NC) is open.
- C7, C8: Sensitive edge wire contact (NC) is open.
- P0: Wireless radio contact 1-2 (NC) is open.
- P1, P2, P3, P4: Photocell wireless radio contact (NC) is open.
- ---: Control board has no travel auto-learning.
Final Operations
- Before closing the casing, check that cable inlets are sealed to prevent insects and damp ingress.
- Diagram: Shows sealing cable inlets.
Paired Operation
Two connected operators are controlled by a single command.
Electrical Connections
- Connect the two electronic boards with a UTP CAT 5 cable.
- Insert an RSE card into both control boards.
- Connect electrics for devices and accessories to the board set as MASTER.
- Diagram: Shows MASTER and SLAVE control boards connected via CAT5 cable, with RSE cards installed and electrical connections indicated.
Programming
All programming operations must be performed on the MASTER control board.
- Start programming with F49 (RSE), F54 (Opening direction), F52 (Transferring MASTER-SLAVE parameters).
Saving Users
All user saving operations must be performed on the MASTER control board.
Operating Modes
- Partial Opening command
- Step-by-Step command
Diagram: Illustrates MASTER and SLAVE operators in Partial Opening and Step-by-Step modes.
MCBF (Mean Cycles Between Failures)
Models | BXV04 | BXV06 | BXV08 | BXV10 |
---|---|---|---|---|
14 m - 400 kg | 150000 | - | - | - |
18 m - 600 kg | - | 150000 | - | - |
20 m - 800 kg | - | - | 150000 | - |
20 m - 1000 kg | - | - | - | 150000 |
Installation in windy area | -15% | -15% | -15% | -15% |
Percentages indicate cycle reduction due to accessories or windy conditions.
Maintenance
- ⚠️ Disconnect power before cleaning, maintenance, or part replacement.
- Perform checks every 10,000 cycles or 6 months.
- Check tightness of nuts and bolts.
- Grease all moving mechanical parts.
- Verify warning and safety devices are working correctly.
- Check for wear on moving parts.
- Test release mechanism for efficient operation with the gate leaf free. The leaf must not be obstructed.
- Check cables are intact and correctly connected.
- Clean slide guide and rack.
- If the system is unused for long periods, disconnect power and check operation upon reconnection.
- Refer to the product installation manual for correct installation and adjustments.
- Refer to the product catalogue for choosing products and accessories.
Company Information
CAME S.p.A.
Via Martiri della Libertà, 15
31030 Dosson di Casier
Treviso - Italy
Tel. (+39) 0422 4940
Fax (+39) 0422 4941
Placeholder for product label.