CAME FROG Swing-Gate Operator
Installation Manual
Model Series: FROG-A, FROG-AV, FROG-AE
Document Code: FA01316-EN
General Precautions for Installers
⚠️ Important safety instructions. Follow all of these instructions. Improper installation can cause serious bodily harm.
Before continuing, also read the general precautions for users. Use this product only for its specifically intended use. Any other use is hazardous. The manufacturer cannot be held liable for any damage caused by improper, unreasonable, and erroneous use.
This product is defined by the Machinery Directive 2006/42/CE as partly-completed machinery. It is intended to be incorporated or assembled into other machinery to build a complete system regulated by the Machinery Directive 2006/42/EC. The final installation must comply with this directive and current European reference standards.
The manufacturer declines liability for using non-original products, which would void the warranty. All operations must be carried out exclusively by skilled and qualified personnel in full compliance with current regulations.
Laying of cables, installation, and testing must follow state-of-the-art procedures as dictated by applicable standards and laws.
Ensure the mains power supply is disconnected during all installation procedures. Check that temperature ranges match the location. Add suitable reinforcements to anchoring points if necessary.
Ensure the operator is protected from direct water jets (sprinklers, water cleaners). Install a suitable dual-pole cut-off device compliant with installation rules, capable of completely cutting off the power supply according to category III surcharge conditions.
Demarcate the site to prevent unauthorized personnel, especially children and minors, from entering. For manual handling, ensure one person per 20 kg. Use proper hoisting equipment for non-manual handling.
Use suitable protections to prevent mechanical hazards from people within the operator's operating range. Electric cables must pass through special pipes, ducts, and cable glands for adequate protection against mechanical damage. Ensure electrical cables do not touch parts that may overheat during use.
Before installation, check that the guided part (gate) is in good mechanical condition and operates correctly. The product cannot automate guided parts that include a pedestrian gate unless the pedestrian gate can be enabled only when secured.
Ensure people cannot be entrapped between the guided and fixed parts when the gate is in motion. All fixed controls must be clearly visible after installation, positioned to allow direct visibility of the gate but far from moving parts. Maintained action commands must be installed at a minimum height of 1.5 m from the ground and not be accessible to the public.
If not already present, apply a permanent tag describing how to use the manual release mechanism close to the mechanism. Ensure the operator is properly adjusted and that safety devices and the manual release are working correctly.
Before handover to the final user, verify the system complies with harmonized standards and essential requisites of Machinery Directive 2006/42/CE. Indicate any residual risks clearly with proper signage in visible areas and explain them to end users. Fit the machine's ID plate in plain sight upon completion of the installation.
Danger Information
If the power-supply cable is damaged, it must be immediately replaced by the manufacturer, an authorized technical assistance center, or qualified staff to prevent any risk. Keep this manual inside the technical folder along with manuals of all other devices used for your automation system. Hand over all operating manuals of the products that make up the final machinery to the end users.
Main Points of Danger for People
The following diagram illustrates key danger zones:
- ? Do not transit through during maneuvering.
- ⚠️ Danger of entrapment.
- ⚠️ Danger of hand entrapment.
- ⚠️ Danger of foot entrapment.
Product Data and Information
Legend
- [Read Carefully Symbol]: This symbol shows which parts to read carefully.
- [Safety Issues Symbol]: This symbol shows which parts describe safety issues.
- [Tell Users About Symbol]: This symbol shows which parts to tell users about.
The measurements, unless otherwise stated, are in millimeters.
Description
The CAME FROG is an irreversible ground-concealed gearmotor for swing gates:
- For gates up to 3.5 m in length per leaf, with adjustable leaf-closing.
- (Fast Version) For gates up to 1.3 m in length per leaf, with adjustable leaf-closing.
- For gates up to 3.5 m in length per leaf, with adjustable leaf-closing.
Intended Use
This is an ideal below-ground solution for automating residential and apartment-block gates. Any installation and/or use other than that specified in this manual is forbidden.
Description of Parts
- Gearmotor
- Movement transmission lever
- Gearmotor arm
- Screw for adjusting the closing limit-switch point
- Screw for adjusting the opening limit-switch point
- Lever for hooking the release unit
- Brace for fastening to gate
- Foundation box
- Cover
- Fastening hardware
Dimensions and Technical Data
Dimensions
The unit has the following approximate dimensions: Overall length 340 mm, width 145 mm, height 200 mm. Side view shows a length of 226 mm and a height of 144 mm.
Limits to Use
It is always advisable to install an electric lock to ensure reliable closure of the gate. Installation of an electric lock is mandatory for irreversible gearmotors and for gate leaves longer than 2.5 m.
Technical Data
| MODELS | FROG-A | FROG-AE | FROG-AV | ||||
| Gate-leaf length (m) | 3.5 | 2.5 | 2 | 3.5 | 2.5 | 2 | 1.3 |
| Gate-leaf weight (Kg) | *400 | *600 | 800 | *400 | *600 | 800 | 300 |
| MODELS | FROG-A | FROG-AE | FROG-AV |
| Power supply (V - 50/60 Hz) | 230 AC | 230 AC | 230 AC |
| Motor power supply (V) | 230 AC 50/60 Hz | 230 AC 50/60 Hz | 230 AC 50/60 Hz |
| Power (W) | 460 | 460 | 300 |
| Current draw (mA) | 1.9 | 1.9 | 2.5 |
| Working temperature (°C) | -20 ÷ +55 | -20 ÷ +55 | -20 ÷ +55 |
| Torque (Nm) | 320 | 320 | 240 |
| Opening time at 90° (s) | 18 | 18 | 9 |
| Cycles/hour | 11 | 11 | - |
| Consecutive cycles | 3 | 3 | - |
| Motor thermal protection (°C) | 150 | 150 | 150 |
| Protection rating (IP) | 67 | 67 | 67 |
| Insulation class | I | I | I |
Cable Types and Minimum Thicknesses
| Cable length (m) | up to 20 | from 20 to 30 |
| Power supply to motor 230 V AC | 3G x 1.5 mm² | 3G x 2.5 mm² |
| Micro limit-switches | * no. x 0.5 mm² | * no. x 0.5 mm² |
*no. = see product mounting instructions. Warning: the cable section is merely indicative as it depends on the motor power and cable length.
When operating at 230 V and outdoors, use H05RN-F-type cables compliant with 60245 IEC 57 (IEC). Indoors, use H05VV-F-type cables compliant with 60227 IEC 53 (IEC). For power supplies up to 48 V, use FROR 20-22 II-type cables compliant with EN 50267-2-1 (CEI).
If cable lengths differ from those specified, establish cable sections based on actual power draw and according to regulation CEI EN 60204-1. For multiple sequential loads, recalculate dimensions based on actual power draw and distances. Refer to accompanying literature for products not covered in this manual.
Installation
The following illustrations are examples; actual space for fitting the operator and accessories varies. Drawings refer to the right-side gearmotor.
Preliminary Operations
Preliminary operations include foundation box installation and release device fastening. Refer to the installation manuals for these products.
Setting up the Gearmotor
Insert the closing limit-switch point adjustment screw into the gearmotor arm.
A: Gearmotor installed on the left
B: Gearmotor installed on the right
Fastening the Gearmotor
Manually open the leaf. Position the gearmotor over the threaded pins of the casing and fasten it.
Lubricate the Transmission Lever
Lubricate the transmission lever. Fit the transmission lever as shown in the drawings.
Establishing the Travel End Points with Mechanical Limit-Switches
Manually open the leaf to the desired point. The leaf maximum opening is 110°.
Unscrew the opening limit-switch point adjustment screw until it touches the foundation box. Tighten the nut to lock the screw into position.
Manually close the gate leaf. Loosen the adjusting screw of the closing limit-switch point until it touches the transmission lever. Tighten the nut to lock the screw into position.
Electrical Connections
Before working on the control panel, cut off the mains power supply and remove batteries, if any. Provide IP67 junction boxes with terminal blocks for connections.
Gear Motor with Encoder
Cables:
- 1 - Blue cable
- 2 - Brown cable
- 3 - Black cable
- 4 - Yellow-green cable
- 5 - Green cable
- 6 - White cable
- 7 - Earthing braid
Connections:
- A - Power supply cable
- B - Encoder cable
Check the correct direction of rotation of the gearmotor and, if necessary, invert the connection of the brown and black cables.
Gearmotor without Encoder
Cables:
- 1 - Blue cable
- 2 - Brown cable
- 3 - Black cable
- 4 - Yellow-green cable
Check the correct direction of rotation of the gearmotor and, if necessary, invert the connection of the brown and black cables.
Final Operations
Outwards Opening
The following operation differs from standard installation:
Setting up the Gearmotor
Insert the closing limit-switch point adjustment screw into the gearmotor arm.
A: Gearmotor installed on the left
B: Gearmotor installed on the right
Dismantling and Disposal
CAME S.p.A. employs an Environmental Management System certified and compliant with UNI EN ISO 14001 to ensure environmental respect and safeguarding. Please continue safeguarding the environment.
Disposing of the Packaging
Packaging materials (cardboard, plastic, etc.) should be disposed of as solid household waste, separated for recycling. Always comply with local laws before dismantling and disposing of the product. Dispose responsibly!
Disposing of the Product
Products are made of various materials (aluminium, plastic, iron, electrical cables) classified as solid household waste, recyclable by separating them before dumping at authorized city plants. Other components (control boards, batteries, transmitters) may contain hazardous pollutants and must be disposed of by authorized, certified professional services. Always check specific local laws before disposing. Dispose responsibly!
CAME S.p.A.
Via Martiri della Libertà, 15
31030 Dosson di Casier
Treviso - Italy
Tel. (+39) 0422 4940
Fax (+39) 0422 4941
CAME.COM
Declaration of Incorporation Summary
CAME S.p.A. declares that the underground operators for swing gates (FROG-A, FROG-AE, FROG-A1) are compliant with the provisions of Directive 2014/30/UE (Electromagnetic Compatibility) and Directive 2006/42/CE (Machinery Directive), referencing harmonized standards such as EN 61000-6-1, EN 61000-6-3, EN 62233, EN 60335-1, and EN 60335-2-108.
The company commits to providing relevant technical documentation upon justified request from national authorities. The product must not be put into service until the final machine into which it is incorporated has been declared compliant with Directive 2006/42/CE, if applicable.
