CAME Automatic Sliding Gate Operators - Installation Manual

General Safety Warnings for Installers

Follow all safety instructions carefully, as incorrect installation can lead to serious injury.

Read the general warnings for users before proceeding.

This product is intended for its designated use only. Any use not in accordance with its intended purpose is considered dangerous.

The manufacturer is not liable for damage resulting from incorrect, erroneous, or negligent use of the product. The products described in this manual are considered “partially completed machinery” according to Directive 2006/42/EC on machinery and equipment safety. Partially completed machinery is intended for integration into other machinery or partially completed machinery to create machinery that complies with Directive 2006/42/EC. Assembly must comply with Directive 2006/42/EC and relevant European standards.

The manufacturer disclaims responsibility for the use of products from other manufacturers, which also voids the warranty. All operations described in this manual must be performed exclusively by qualified and experienced personnel in full compliance with applicable legislation.

Installation, cable routing, electrical connections, and system setup must be performed in accordance with established rules, safety measures, and relevant operating procedures. Ensure power is off before each installation step. Verify that the specified temperature range is compatible with the ambient temperature at the installation site. Do not install the system on inclined surfaces. Do not install the automatic system on elements that may bend under its weight; reinforce fastening connections with additional parts if necessary. Ensure the installation area is protected from water jets (from lawn sprinklers, high-pressure washers, etc.).

When connecting to the power supply, an automatic all-pole switch providing protection against overvoltage of the third degree must be installed. Fence off the entire automation work area to prevent access by unauthorized persons, especially children. When performing manual handling, each person should not lift more than 20 kg. For heavier loads, use appropriate lifting mechanisms. Use proper protective equipment to prevent mechanical damage to people in the work area. Electrical cables must be routed in special conduits, channels, and through cable glands to ensure adequate protection against mechanical damage. Electrical cables must not come into contact with parts that may heat up during operation (e.g., motor and transformer). Before proceeding with installation, ensure that the moving components of the equipment are in proper mechanical condition and open and close correctly. The product cannot be used with a movable fence equipped with a pedestrian gate, unless the fence movement is only possible when the gate is in a safe position. Ensure there is no risk of entrapment between the movable fence and fixed surrounding parts due to fence movement. Provide additional protection to prevent finger entrapment between the gear and the rack. All fixed control devices must be clearly visible after installation and positioned so that the control panel is in direct line of sight, but at a safe distance from moving components. If the control device operates in “Operator Presence” mode, it must be installed at a height of at least 1.5 m from the ground and be inaccessible to unauthorized persons.

If not already done, affix a permanent label describing the manual release mechanism next to the relevant automation component. Ensure the automation is correctly adjusted and that safety and protection devices, as well as the manual release, function correctly. Before delivery to the user, verify that the system complies with harmonized standards and the essential requirements of Directive 2006/42/EC. Inform the end-user about any residual risks by placing visible symbols and explaining them clearly. After installation, affix the product's rating plate in a visible location. To avoid risk, the replacement of a damaged power cable must be performed by the manufacturer's representative, authorized technical support, or qualified personnel. Store the instructions in a technical documentation folder along with the installation instructions for other devices used to create this automated system. It is recommended to provide the end-user with all operating instructions for the products that make up the final machine. The product in its original packaging may only be transported in a closed state (in railway cars, containers, closed transport). If a malfunction is detected, stop using the product and contact the service center at https://www.came.com/global/en/contact-us or call the number indicated on the website. The manufacturing date is indicated on the product label batch. Contact us if necessary at https://www.came.com/global/en/contact-us. General sales conditions are available in the official Came price lists.

Potential Hazard Areas for People

Warning: Passage is prohibited during automatic system operation.

Warning: Risk of injury.

Warning: Risk of hand injury.

Warning: Risk of foot injury.

Disposal

CAME S.p.A. is UNI EN ISO 14001 certified for its environmental management system. We ask you to make every effort to protect the environment.

Packaging Disposal

Packaging materials (cardboard, plastic, etc.) are considered municipal solid waste and can be disposed of without problems by separate collection for recycling.

Disposal must be carried out in accordance with the legislation in force in the area where the product was used. DO NOT RELEASE INTO THE ENVIRONMENT!

Product Disposal

Our products are made with various materials. Most of them (aluminum, plastic, iron, electrical cables) are considered municipal solid waste and can be disposed of by separate collection and recycling by specialized companies.

Other components (electronic boards, remote control batteries, etc.) may contain hazardous substances. They must be removed and handed over to licensed collection and recycling companies.

Disposal must be carried out in accordance with the legislation in force in the area where the product was used. DO NOT RELEASE INTO THE ENVIRONMENT!

Product Information and Data

Symbols Used

• This symbol indicates a section requiring special attention.
• This symbol indicates a section related to safety issues.
• This symbol indicates a section intended for the end-user.

All dimensions are in mm unless otherwise specified.

Description

• BKS08AGS: 230 V automatic operator with programming display control board, built-in radio decoder, and mechanical stops for sliding gates up to 800 kg and 20 m length. Grey RAL7024 cover.
• BKS12AGS: 230 V automatic operator with programming display control board, built-in radio decoder, and mechanical stops for sliding gates up to 1200 kg and 20 m length. Grey RAL7024 cover.
• BKS18AGS: 230 V automatic operator with programming display control board, built-in radio decoder, and mechanical stops for sliding gates up to 1800 kg and 20 m length. Grey RAL7024 cover.
• BKS22AGS: 230 V automatic operator with programming display control board, built-in radio decoder, and mechanical stops for sliding gates up to 2200 kg and 20 m length. Grey RAL7024 cover.
• BKS18RGS: 120 V automatic operator with programming display control board, built-in radio decoder, and limit switches for sliding gates up to 1800 kg and 20 m length.
• BKS08ALS: 230 V automatic operator with programming display control board, built-in radio decoder, and mechanical stops for sliding gates up to 800 kg and 20 m length. Light grey RAL7040 cover.
• BKS12ALS: 230 V automatic operator with programming display control board, built-in radio decoder, and mechanical stops for sliding gates up to 1200 kg and 20 m length. Light grey RAL7040 cover.
• BKS18ALS: 230 V automatic operator with programming display control board, built-in radio decoder, and mechanical stops for sliding gates up to 1800 kg and 20 m length. Light grey RAL7040 cover.
• BKS22ALS: 230 V automatic operator with programming display control board, built-in radio decoder, and mechanical stops for sliding gates up to 2200 kg and 20 m length. Light grey RAL7040 cover.

Purpose

Solution for large sliding gates.

Do not use the device for purposes other than those intended, or install it using methods not described in this manual.

Component Description

Automation

• 1. Cover
• 2. Front cover
• 3. Operator
• 4. Fan*
• 5. Capacitor
• 6. Mechanical limit switch
• 7. Mounting base
• * Only for BKS08AGS
• 8. Electronic board bracket
• 9. Electronic board
• 10. Limit switch stops
• 11. Transformer
• 12. Accessory mounting bracket (sold separately)
• 13. Release door
• 14. Fasteners

Electronic Board

Installation of input/output contacts, time settings, and user management are performed and displayed on the screen. All connections are protected by fuses.

Before installing any board into the slot, disconnect the power supply and remove the batteries.

Before performing any operation, maintenance, setup, or adjustment of the control unit, disconnect the power supply and/or batteries.

Connections

• 1. Power contacts
• 2. Terminal block for electric operator connection
• 3. Contacts for connecting signaling devices
• 4. Terminal block for transformer connection
• 5. Fuse for control board
• 6. Fuse for accessories
• 7. Terminal block for connecting control and safety devices
• 8. Contacts for antenna connection
• 9. Terminal block for connecting limit switches (N.C. contact)
• 10. Connector for radio receiver module (AF)
• 11. Terminal block for connecting proximity reader
• 12. Terminal block for connecting keypad
• 13. Connector for RSE board
• 14. Connector for R700 or R800 decoder board
• 15. Programming buttons
• 16. Memory card connector
• 17. Display
• 18. LED indicator for power supply presence
• 19. Terminal block for connecting in synchronized mode or CRP
• 20. Terminal block for RGP1 module connection
• 21. Connector for RIOCN8WS module
• 22. Input fuse

Overall Dimensions

Application Limitations

Technical Specifications

* Before installation, the product should be stored at room temperature if transport or storage occurred at extremely high or low temperatures.

** The average service life of the product is purely indicative and is calculated based on compliance with operating conditions, installation, and maintenance. It is influenced by factors such as climate and weather conditions.

Fuse Table

Operating Cycles

The calculation of operating cycles has been performed for gates with a standard leaf length, installed according to regulations and standards, without mechanical defects or unwanted friction, at an ambient temperature of 20°C, according to standard EN 60335-2-103.

For gates with non-standard leaf lengths, use the graphs.

Cycles per Hour Graph

A Number of cycles, B Gate length

Consecutive Cycles Graph

A Number of cycles, B Gate length

Cable Type and Minimum Cross-Section

*n° = see product installation manual - Note: The specified cable cross-section is indicative and depends on the motor power and cable length.

For 230 V operation and outdoor use, use H05RN-F cables compliant with 60245 IEC 57 (IEC); for indoor use, use H05VV-F cables compliant with 60227 IEC 53 (IEC). For power supply up to 48 V, cable FROR 20-22 II compliant with EN 50267-2-1 (CEI) can be used.

For antenna connection, use RG58 cable (recommended for distances up to 5 m).

For synchronized connection and CRP, use UTP CAT5 cable (up to 1000 m).

If the cable length differs from the one in the table, its cross-section must be determined based on the actual current consumption of the connected devices and in accordance with standard CEI EN 60204-1.

For sequential connections involving high loads on the same circuit section, the values in the table must be reviewed considering actual consumption figures and distances. For devices not covered in this manual, refer to the technical documentation for the specific product.

Installation

The diagrams below are illustrative, as the space for mounting the automation and accessories may vary. The installer should choose the most suitable solution during installation. The diagrams show the installation of a left-hand automation.

Preliminary Work

• Excavate the ground for the foundation.
• Prepare conduits and flexible pipes for wires and cables coming from the junction box. For the operator, a 40 mm diameter flexible pipe is recommended, and for accessories, a 25 mm diameter pipe. The number of flexible pipes depends on the automation system configuration and the number of additional devices.

Install the Mounting Base

• Prepare a foundation formwork larger than the mounting base.
• Place the formwork in the excavation. The formwork should extend 50 mm above ground level.
• Insert the steel mesh into the formwork for concrete reinforcement.
• Insert the supplied screws into the mounting base.
• Secure the screws with the supplied nuts.
• Use a screwdriver to remove the pre-knocked-out anchor plates from the mounting base.
• Insert the mounting base into the steel mesh.
• Ensure the pipes pass through the specially provided openings.
• Position the mounting base, observing the distances shown in the figure. If the gate is not equipped with a rack, proceed with the installation. See the section “RACK MOUNTING”.
• Pour the cement mortar into the formwork. The mounting base must be perfectly level, with the screw threads fully protruding from the surface.
• Wait at least 24 hours for the mortar to fully cure.
• Remove the formwork.
• Backfill the space around the cement block with soil.

Rack Mounting

1. Unlock the automation.
2. Mount the rack onto the pinion.
3. Weld or attach the rack to the gate along its entire length. For assembling rack segments, use the remaining rack piece, place it under the segment connection point, and secure it with two clamps.

Adjusting the Distance Between Pinion and Rack

• Open and close the gate manually.
• Adjust the distance between the pinion and the rack using the threaded pins (for vertical adjustment) and the oval holes (for horizontal adjustment). The weight of the gate must not press on the automation.

Mounting the Automation

Proceed with fastening only after the distance between the pinion and the rack has been adjusted. Attach the automation to the mounting base using stops and nuts.

Determining Limit Switch Positions

1. Open the gate.
2. Mount the opening limit switch stop on the rack. The spring must touch the microswitch. Secure the opening limit switch stop with the locking screws (included).
3. Close the gate. Mount the closing limit switch stop on the rack. The spring must touch the microswitch. Secure the closing limit switch stop with the locking screws (included).

Electrical Connections

Cable Routing

Make electrical connections in accordance with current regulations. Electrical cables must not come into contact with parts that may heat up during operation (e.g., motor and transformer).

• 1. Base cable glands
• 2. Terminal block for electric operator
• 3. Contacts for signaling devices
• 4. Terminal block for transformer connection
• 5. Fuse for control board
• 6. Fuse for accessories
• 7. Terminal block for control and safety devices
• 8. Contacts for antenna connection
• 9. Terminal block for connecting limit switches (N.C. contact)

Power Supply

Ensure power is off before any installation work. Before performing any operation, maintenance, setup, or adjustment of the control unit, disconnect the power supply and/or batteries.

Connection to Mains Power Supply (~120/230 V, 50/60 Hz)

Maximum Load on Contacts

Accessory Power Output

Standard 24 V output. The total consumption of connected accessories must not exceed 20 W.

Adjusting the Torque

To change the operator's force, set the indicated terminal in one of the 4 positions: 1 – minimum force, 4 – maximum force.

• 1. Grey wire
• 2. Brown wire
• 3. Red cable
• 4. Black cable
• 5. White wire
• 6. Blue wire
• 7. Orange wire

Signaling Devices

• 1. Indicator light: Flashes during gate opening and closing.
• 2. Auxiliary light: Increases illumination of the passage area. See function [F18].
• 3. Gate opening indicator: Indicates the automation status. See function [F10].

Control Devices

• 1. Keypad
• 2. Card reader
• 3. Proximity reader
• 4. STOP button (normally closed contacts): This function stops the gate and prevents the next automatic closing cycle. To resume movement, a suitable control device must be used. If this contact is used, it should be activated during programming. See function [F1 - Stop].
• 5. Control device (normally open contacts) Command: OPEN: If function [F6 - Operator Presence] is active, the control device must be set to OPEN.
• 6. Control device (normally open contacts) Command: PARTIAL OPENING
• 7. Control device (normally open contacts) Command: CLOSE
• 8. Control device (normally open contacts) Step-by-step mode: Sequential mode. See function [F7 - Control mode for contacts 2-7].
• 9. Antenna with RG58 cable: If the selected signaling device has a built-in antenna, use the specified contacts for connections.

Safety Devices

During programming, set the action to be performed by the connected device. Connect safety devices to the CX and/or CY inputs. If CX and/or CY contacts are used, they must be enabled during programming. See function [F2] and/or [F3].

DELTA PhotocellS - Standard Connection

DELTA PhotocellS - Connection with Diagnostics

See function [F5] “Safety Device Diagnostics”.

DIR / DELTA-S PhotocellS - Standard Connection

DIR / DELTA-S PhotocellS - Connection with Diagnostics

See function [F5] “Safety Device Diagnostics”.

DXR - DLX PhotocellS - Standard Connection

DXR - DLX PhotocellS - Connection with Diagnostics

See function [Safety Device Diagnostics].

DFWN Sensitive Profile

Programming

Programming Button Functions

• ESC Button: Allows performing the following actions: Exit menu, Cancel changes, Return to previous page, Stop automation.
• < > Buttons: Allow performing the following actions: Navigate menu items, Increase or decrease the value of the selected parameter, Close or open the gate.
• ENTER Button: Allows performing the following actions: Enter menu, Confirm selection.

Function List

• F1 Full Stop: This function stops the gate and prevents the next automatic closing cycle. To resume movement, a suitable control device must be used.
• F2 Input Contacts CX: Allows assigning one of the available functions to the CX contacts.
• F3 Input Contacts CY: Allows assigning one of the available functions to the CY contacts.
• F5 Safety Device Self-Diagnosis: Activates a check of the photocells connected to the selected inputs after each open and close command. Perform the test by connecting the photocells to the TS contacts [see “Safety Devices” section].

Functions

• F6 Operator Presence: When this function is enabled, gate movement (opening contacts 2-3 or closing contacts 2-4) is interrupted when the respective control button is released. Enabling this function blocks all other control devices.
• F7 Command 2-7: Assigns a control command to the device connected to contacts 2-7. 0 = Step-by-step mode (default) - Gate opens first, then closes. 1 = Sequential mode - Gate opens, stops, then closes, and stops again.
• F9 Obstacle Detection When Stopped: When this function is enabled, the gate remains stationary if safety devices detect an obstacle. The function works with closed and open gates, and after pressing the Stop button.
• F10 Gate Opening Indicator: Indicates the automation status. 0 = Indicator light ON (default) - Indicator light is ON when the gate is open or moving. 1 = Indicator light flashes - Indicator light flashes once per second when opening and remains ON when open. Indicator light flashes twice per second when closing and is OFF when closed.
• F14 Sensor Type: Allows selecting the type of control device. 1 = Keypad (default). 0 = Control via proximity reader or magnetic card reader.
• F18 Auxiliary Light: Allows selecting the operating mode of the lighting device connected to the W-EX output. OFF (default). 1 = Cycle light - The light remains on for the entire duration of the movement. The light remains off if the automatic closing time is not set. This parameter does not appear if function [F19 - Automatic Closing] is disabled. 2 = Courtesy light - The light turns on at the start of the movement and remains on for the time set by function [F25 Additional Lighting Time] even after the movement is completed.
• F19 Automatic Closing: Sets the time that precedes automatic closing after reaching the fully open position. This function is inactive if safety devices are triggered due to obstacle detection, after pressing the Stop button, or during a temporary power outage. OFF (default). Range from 1 to 180 seconds. 180 = 180 seconds.
• F20 Automatic Closing After Partial Opening: Sets the time that precedes automatic closing after a partial opening command. This function is inactive if safety devices are triggered due to obstacle detection, after pressing the Stop button, or during a temporary power outage. OFF. From 1 to 180 seconds (default 10).
• F21 Signal Lamp Pre-Warning Time: Adjusts the pre-warning time of the signal lamp connected to the E1-W contacts before each gate movement. OFF (default). From 1 to 10 seconds.
• F25 Additional Lighting Time: The parameter determines how many seconds the additional light (set as courtesy light) remains on after opening or closing. From 60 to 180 seconds (default 60).
• F49 RSE Communication: Configures the function of the board inserted in the RSE slot. OFF (default). 1 = Synchronous mode. 3 = CRP.
• F50 Save Data: Saves data related to users, time settings, and configurations to the memory device (memory card). This function is only displayed when the memory card is inserted into the control board. OFF (default). ON (performs the operation).
• F51 Read Data: Loads data related to users, time settings, and configurations from the memory device (memory card). This function is only displayed when the memory card is inserted into the control board. OFF (default). ON (performs the operation).
• F52 Parameter Transfer Between Master (MASTER) and Slave (SLAVE) Devices: Transfers parameters set on the master gate to the slave gates. This function is only available if function [F49 - RSE] is set to 1. OFF (default). ON.
• F54 Opening Direction: Sets the gate opening direction. 0 = Left (default). 1 = Right.
• F56 CRP Address: Assigns a unique identification code (CRP address) to the electronic board. This function is required if multiple automatic systems are connected via the CRP bus. From 1 to 255.
• F63 RSE Port Speed: Sets the communication speed for the remote access system. 0 = 1200 bit/s, 1 = 2400 bit/s, 2 = 4800 bit/s, 3 = 9600 bit/s, 4 = 14400 bit/s, 5 = 19200 bit/s, 6 = 38400 bit/s (default), 7 = 57600 bit/s, 8 = 115200 bit/s.
• F65 RIO ED T1: Allows assigning one of the provided functions to the wireless safety device. Function available only if the RIO Conn interface board is installed. OFF (default). PO = Stops the gate and cancels the subsequent automatic closing cycle. To resume movement, use a suitable control device. P7 = Opening in closing mode. P8 = Closing in opening mode.
• F66 RIO ED T2: Allows assigning one of the provided functions to the wireless safety device. Function available only if the RIO Conn interface board is installed. OFF (default). PO = Stops the gate and cancels the subsequent automatic closing cycle. To resume movement, use a suitable control device. P7 = Opening in closing mode. P8 = Closing in opening mode.
• F67 RIO PH T1: Allows assigning one of the provided functions to the wireless safety device. Function available only if the RIO Conn interface board is installed. OFF (default). P1 = Opening in closing mode. P2 = Closing in opening mode. P3 = Partial stop. Only if function [Auto. closing] is enabled. P4 = Obstacle detection.
• F68 RIO PH T2: Allows assigning one of the provided functions to the wireless safety device. Function available only if the RIO Conn interface board is installed. OFF (default). P1 = Opening in closing mode. P2 = Closing in opening mode. P3 = Partial stop. Only if function [Auto. closing] is enabled. P4 = Obstacle detection.
• F71 Partial Opening Time: Allows adjusting the gate opening time. From 5 to 40 seconds (default 5).
• U1 New User: Allows registering up to 250 users and assigning a specific function to each. Addition is done using the remote control or other control device. Boards controlling control devices (AF - R700 - R800) must be inserted into the respective slots. Select the function you wish to assign to the user. Confirm by pressing ENTER. For no more than 10 seconds, the display will show the available memory space flashing. At this point, send the code from the control device. Repeat the procedure to add other users. 1 = Step-by-step mode - Gate opens first, then closes. 2 = Sequential mode - Gate opens, stops, then closes, and stops again. 3 = Open. 4 = Partial opening. When the automation operates in [Synchronous] mode, the [Partial Opening] command opens the Master automation.

User Deletion

• U2 Delete User: Deletes one of the registered users. Select the user number to delete using the arrows. Alternatively, activate the control device associated with the user to be deleted. Confirm by pressing ENTER. “CLr” will appear, confirming deletion.
• U3 Delete All Users: Deletes all registered users. OFF (default). ON.

Radio Decoder

Allows selecting the type of radio code for the transmitters controlling the automation. When selecting [Dynamic code] or [TW key block] type, previously saved transmitters are deleted from memory.

• U4 Radio Decoder: 1 = All decoders (default). 2 = Dynamic code. 3 = TW key block.

Parameter Reset

Restores factory settings except for the following functions: [Radio Decoder], [Operator Type], and settings related to movement calibration.

• A4 Reset Parameters: OFF (default). ON.

Movement Counters

Allows displaying the number of commands executed by the automation. The number of commands is the displayed value.

• A5 Movement Counters: Displays the firmware version.

Firmware Version

• H1 Firmware Version: Displays the firmware version.

Commissioning

After completing all electrical connections, proceed with system commissioning. This operation must be performed only by competent and qualified personnel.

Ensure there are no obstacles in the automation's operating area.

Apply power and perform programming. Start programming with function F54 (“Opening Direction”). After commissioning, verify the correct operation of the device using the buttons near the display. Also, ensure that additional devices are functioning correctly. Use the < > buttons to open and close the gate and the ESC button to stop it.

After applying power, the gate will always open initially; wait for the cycle to complete.

Immediately press the ESC button or the “STOP” button if you detect any faults, malfunctions, unusual noise or vibration, or unexpected system behavior.

Error Messages

• E4 Self-diagnosis error
• E7 Operating time error
• E8 Release door error
• E9 Obstacle detected during closing
• E10 Obstacle detected during opening
• E11 Maximum number of consecutive obstacles detected exceeded
• E15 Remote control incompatibility error
• E17 Communication error with wireless system
• E18 Unconfigured wireless system error

Final Operations

SYNCHRONOUS MODE

Single command for two linked automatic systems.

Electrical Connections

Connect the two electronic boards using a UTP CAT 5 cable. Insert the RSE board into both control boards. Then proceed with the electrical connection of devices and accessories. Devices and accessories are connected to the electronic board configured as MASTER.

For electrical connections of devices and accessories, see the chapter “ELECTRICAL CONNECTIONS”.

Programming

All the following programming operations must be performed only on the control board configured for MASTER mode. Start programming by setting the following functions.

• F49 RSE: Configures the function to be performed by the board inserted in the RSE slot. 1 = Synchronous mode.
• F54 Opening Direction: Sets the gate opening direction. 0 = Left (default). 1 = Right.
• F52 Parameter Transfer Between Master (MASTER) and Slave (SLAVE) Devices: Enables the shared use of parameters programmed on the master gate by the slave gates.

User Memory

All user memory operations must be performed only on the control board configured for MASTER mode.

Operating Mode Selection

• Command: PARTIAL OPENING
• Mode: STEP-BY-STEP or OPEN ONLY