Qoltec AC-DC Intelligent Battery Charger

User Manual

Introduction

Thank you for choosing the Qoltec AC-DC firm charger. This manual provides installation and usage instructions, including important safety guidelines for proper operation and installation. For any questions, please contact the Qoltec customer service department.

Safety Instructions

  1. The device is intended for indoor use only; do not use it near flammable materials.
  2. Do not allow sparks or flames near batteries, as they may release explosive gases during normal operation.
  3. The device must only be used at the nominal voltage and frequency.
  4. If cables need to be routed through walls with sharp edges, always use suitable protective sleeves or cable conduits to prevent cable damage.
  5. Do not allow children to play with the device.
  6. Do not allow the device to be submerged in water.
  7. Ensure that the air inlets and outlets on the device are not obstructed.
  8. Be careful and do not reverse the polarity when connecting batteries.
  9. Do not charge batteries that are not designed for charging.
  10. Disconnect the power supply before making or breaking connections with the battery.

WARNING! Risk of electric shock! Do not open the device if it is connected to the AC power source. This equipment has passed testing for compliance with CE standards and complies with applicable directives and standards.

NOTE: Batteries wear out after many years of use. Regular battery maintenance (e.g., annually) is recommended. After this period, batteries should be serviced by a qualified specialist, otherwise, damaged batteries may cause fires or other hazards.

Charging Instructions

1. Connecting the Charger to the Battery

Refer to Illustration 1 in the appendix (Note: No illustration provided in text, describing the connection process based on text).

  1. Set the ON/OFF switch to the OFF position.
  2. The AC power cord should be disconnected. Connect the black cable to the charger's (-) terminal. Connect the other end of the cable to the negative pole of the battery.
  3. Connect the red cable to the charger's (+) terminal. Connect the other end of the cable to the positive pole of the battery.

2. Turning On the Charger

  1. Connect the AC power cord to the charger and the outlet.
  2. Set the ON/OFF switch to the ON position.
  3. The front panel of the charger has a control panel for selecting charging modes suitable for different battery types: STD, GEL, AGM, CAL, and LIFEPO4. This allows the user to easily adapt the charging process to the specific battery type, ensuring optimal performance and extending battery life. Additionally, the charger is equipped with an LED indicator that shows the current charging stage: FLOAT (maintenance charge), ABS (absorption charge), or BULK (main charge).

3. Turning Off the Charger

  1. Disconnect the power cord from the AC outlet.
  2. Set the ON/OFF switch to the OFF position.
  3. Disconnect the charger clamps from the battery.

Three-Stage Charging

Stage 1 (BULK): This stage is designed to maximize battery charge by accelerating the charging cycle. The "BULK" LED illuminates, indicating that the device is delivering maximum charging current, stimulating a weak battery to absorb energy.

Stage 2 (ABSORPTION): When the battery reaches approximately 90% of its nominal capacity, the charger switches to "ABSORPTION" mode. In this stage, the device provides a constant voltage to the battery at a reduced current.

Stage 3 (FLOAT): When the charge reaches 90%, the "ABSORPTION" indicator will turn off, and the "FLOAT" indicator will turn on. In "FLOAT" mode, the charging current decreases, and the charging voltage remains constant. The battery remains in a constant "FLOAT" charging mode.

Technical Specifications

Model5195551956519575195851959
Input Voltage180-260V AC, 50 Hz
Battery Voltage12V
Bulk/Absorption Charge14.2-15V DC
Float Charge13.2-13.8V DC
LiFePO4 Charge14.7V +/- 0.1V DC
Output Current DC30A40A50A10A20A
Operating Temperature0-40°C
VentilationCooling fan, thermocontrol
Output Signal Ripple<50 mA at full load
Efficiency88%
Load Control1.5% at output current: no load to full load
Model5195251953
Input Voltage180-260V AC, 50 Hz
Battery Voltage24V
Bulk/Absorption Charge28.8-29.6V (AGM, GEL)
28.4-29.2V DC (LiFePO4)
Float Charge27.0-27.6V (AGM, GEL)
Output Current DC10A20A
Operating Temperature0-40°C
VentilationCooling fan, thermocontrol
Output Signal Ripple<50 mA at full load
Efficiency88%
Load Control1.5% at output current: no load to full load
Model51916519175191851919
Input Voltage180-260V AC, 50 Hz
Battery Voltage12V
Bulk/Absorption Charge14.2-15V DC (selectable)
Float Charge13.2-13.8V DC (selectable)
LiFePO4 Charge14.7V +/- 0.1V DC
Output Current DC60A70A80A90A
Operating Temperature0-40°C
VentilationCooling fan, thermocontrol
Output Signal Ripple<50 mA at full load
Efficiency88%
Load Control1.5% at output current: no load to full load

Troubleshooting

ConditionPossible CauseTroubleshooting Step
Charger does not startAC power interruptionWait for the device to cool down if overheated.
Charger does not startPoor terminal contactCheck connection between charger and battery; ensure correct polarity.
Charger does not startShort circuit at outputCheck the fuse.
Unstable battery chargingUnstable AC input voltageCheck AC input voltage and ensure it is within range.
Unstable battery chargingBattery type setting is incorrectSelect the correct battery type.
Charger cannot switch to "FLOAT" modeCable connected to the battery is too thinReplace the cable with one of the correct gauge.
Charger cannot switch to "FLOAT" modeBattery is in poor conditionReplace the battery.

Maintenance

  1. Use the device in a well-ventilated area.
  2. Avoid charging batteries at very low or high temperatures.
  3. Regularly check cables and connectors for damage.

Disposal

Dispose of the used device at an electronic waste collection point. Do not discard with household waste.

Warranty

The device is provided with a 24-month warranty from the moment of purchase, which includes repair or replacement in case of manufacturing defects. The warranty does not cover damage resulting from incorrect use, improper installation, or interference by unauthorized persons. If service is required, please contact an authorized service center for professional diagnostics and repair. All service work must be performed only by qualified personnel to ensure safety and proper functioning of the device. If you have any questions regarding warranty or service, please contact the customer service department.

Diagram Description

The diagram shows the rear panel of the Qoltec AC-DC charger. It features an "AC IN" socket for power connection and an ON/OFF rocker switch, with "ON" and "OFF" positions clearly marked.

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