Caterpillar RP6500/RP6500E Parts List

This document provides a comprehensive list of service parts for the Caterpillar RP6500 and RP6500E portable generators. It includes detailed diagrams and part numbers for all available service components. Note that not all individual parts are serviceable at the piece part level; in such cases, the defined group level service part must be ordered.

Important Information

The service parts list information provided within the Parts Diagram document is all-inclusive of the service parts which are presently available for the defined model. Not all individual parts are serviceable at the piece part level. If an itemized part does not have a defined corresponding service part listed, the defined group level service part must be ordered.

Current parts diagram - valid for: 501-5426, 501-5427 & 530-1267

Superceded parts diagram - valid for: 512-8283 & 512-8284

Cylinder Assy.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
3	COVER SUBASSEMBLY, CYLINDER HEAD		1	140	41	115	259.2	RP6500/RP6500E
4	GASKET, CYLINDER HEAD COVER	501-5425	1	135	112	3	4.6	RP6500/RP6500E	501-5426	COVER GP-CYL HD	140	115	60	0.3518
6	BOLT		4	19	16	16	208	RP6500/RP6500E
5	TUBE, BREATHER	511-8860	1	125	17	15	16.6	RP6500/RP6500E
1	HEAD SUBASSEMBLY, CYLINDER		1	200	200	100	1720	RP6500/RP6500E
2	GASKET, CYLINDER HEAD	511-7251	1	140	130	2	16.5	RP6500/RP6500E
7	STUD		2	34	8	8	10	RP6500/RP6500E	530-1267	HEAD GP-CYL BSC	200	200	140	2.0523
8	STUD		2	112	9	9	30.4	RP6500/RP6500E
9	PIN		2	20	13	13	4.5	RP6500/RP6500E
10	BOLT, CYLINDER HEAD		4	190	20	20	51.5	RP6500/RP6500E
11	PLUG, SPARK	511-7297	1	185	20	20	60	RP6500/RP6500E
13	RETAINER		1					RP6500/RP6500E	530-1256	RETAINER GP	40	40	40	0.200
14	BOLT		1					RP6500/RP6500E

RP6500/RP6500E Crankcase Assy.

REF. NO.	Description	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
3	SENSOR, ENGINE OIL	1	110	50	50	45	RP6500/RP6500E	512-8285	SENSOR GP-LEVEL	110	50	70	0.0638
10	BOLT	2	15	15	15	5.5	RP6500/RP6500E
20	NUT	1	127	90	58	41.6	RP6500/RP6500E
7	ARM, GOVERNOR	1	115	50	50	37.8	RP6500/RP6500E	512-8286	LEVER GP-CAL	115	50	60	0.0408
8	WASHER, FLAT	1	12	12	1	1.6	RP6500/RP6500E
9	COTTER	1	20	8	2	0.6	RP6500/RP6500E
12	SEAL, OIL	1	16	16	5	0.8	RP6500/RP6500E
2	SEAL, OIL	1	55	55	8	15	RP6500/RP6500E	501-5442	BEARING GP -B	55	55	25	0.055
11	BEARING, DEEP GROOVE BALL	1	40	40	13	40	RP6500/RP6500E
1	CRANKCASE SUBASSEMBLY.	1	370	280	190	5000	RP6500E	512-8288	CRANKCASE GP	370	280	220	5.0754
4	PLUG, RUBBER	1	25	20	8	3.2	RP6500E
5	DRAIN PIPE	1	50	14	14	30	RP6500E
6	BOLT, DRAIN PLUG	3	23	18	7	3	RP6500E
13	CLIP	1	100	12	2	5	RP6500E
16	WASHER, FLAT	2	21	21	2	1	RP6500E
19	Drain Bolt	1	19	19	9	8	RP6500/RP6500E	501-5404	WASHER, FLAT	16	16	1.5	0.4
21	WASHER, FLAT	1	16	16	1.5	0.4	RP6500/RP6500E
17	WIRE PROTECT COVER	1	23	18	7	3	RP6500E	512-8289	COVER GP	127	90	90	0.1208
15	PROTECTOR, OIL	1	50	30	20	22	RP6500E
18	BOLT	1	31	14	14	8.8	RP6500E
14	BOLT	1	19	16	16	208	RP6500E

RP6500 CRANKCASE ASSY.

REF. NO.	Description	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	CRANKCASE SUBASSEMBLY.	1	370	280	190	5000	RP6500	530-1246	CRANKCASE GP	370	280	220	5.0754
4	PLUG, RUBBER	1	25	20	8	3.2	RP6500/RP6500E
5	DRAIN PIPE	1	50	14	14	30	RP6500/RP6500E
6	BOLT, DRAIN PLUG	3	23	18	7	3	RP6500/RP6500E
13	CLIP	1	100	12	2	5	RP6500/RP6500E
16	WASHER, FLAT	2	21	21	2	1	RP6500/RP6500E
19	Drain Bolt	1	19	19	9	8	RP6500/RP6500E
21	WASHER, FLAT	1	16	16	1.5	0.4	RP6500/RP6500E	501-5404	WASHER, FLAT	16	16	1.5	0.4
15	PROTECTOR, OIL	1					RP6500/RP6500E	512-8289	COVER GP	127	90	90	0.1208
17	WIRE PROTECT COVER	1					RP6500E
22	BOLT	1					RP6500E
23	NUT	1					RP6500E

CRANKCASE COVER

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	COVER, CRANKCASE		1	270	240	114	1580	RP6500/RP6500E	512-8290	COVER GP-REAR	270	240	130	1.7275
2	GASKET, CRANKCASE	511-7243	1	270	215	1	4.5	RP6500/RP6500E
4	PIN		2	11	7	7	1.5	RP6500/RP6500E
5	BOLT		7	50	18	18	20	RP6500/RP6500E
6	BEARING, DEEP GROOVE BALL		1	80	80	20	280	RP6500/RP6500E	501-5443	BEARING GP -B	80	80	50	0.335
8	SEAL, OIL		1	55	55	8	15	RP6500/RP6500E
9	BEARING, DEEP GROOVE BALL		1	40	40	13	40	RP6500/RP6500E
3	DIPSTICK SUBASSEMBLY, OIL	501-5087	1	86	37	31	20	RP6500/RP6500E
7	GEAR ASSY, GOVERNOR	511-8847	1	65	60	60	62.8	RP6500/RP6500E

CRANKSHAFT ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	CRANKSHAFT ASSY.		1	300	110	115	3860	RP6500/RP6500E	512-8292	CRANKSHAFT GP	300	115	200	4.62
2	SHAFT ASSY, BALANCING		1	140	90	90	760	RP6500/RP6500E

PISTON/CONNECTING ROD

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
5	PISTON RINGS SET	511-7264	1	95	95	3	20	RP6500/RP6500E	512-8293	PISTON GP	100	100	100	0.3518
1	CLIP, PISTON PIN		2	25	25	1	0.4	RP6500/RP6500E
2	PISTON		1	65	25	25	39	RP6500/RP6500E
3	PIN, PISTON		1	100	100	70	312	RP6500/RP6500E
4	ROD, CONNECTING		1	170	160	30	260	RP6500/RP6500E	512-8294	ROD GP-CONN	170	160	45	0.293
6	BOLT, CONNECTING ROD		2	44	15	15	16.5	RP6500/RP6500E

CAMSHAFT ASSY.

REF. NO.	Description	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	CAMSHAFT ASSY.	1	125	120	120	835	RP6500/RP6500E	530-1268	CAMSHAFT GP	192	120	180	1.2628
2	VALVES SET	1	95	35	35	75	RP6500/RP6500E
3	GUIDE, SEAL	1	10	10	8	0.8	RP6500/RP6500E
4	SPRING, VALVE	2	40	25	25	14	RP6500/RP6500E
5	SEAT, VALVE SPRING	2	22	25	5	5	RP6500/RP6500E
6	TAPPET, VALVE	2	50	30	30	29	RP6500/RP6500E
7	LIFTER SUBASSEMBLY, VALVE	2	192	5	5	60.2	RP6500/RP6500E
8	ROCKER SHAFT	2	38	10	10	12	RP6500/RP6500E
9	ROTATOR, VALVE	2	10	10	10	6	RP6500/RP6500E
10	ROCKER ARM, VALVE	2	165	25	22	109.4	RP6500/RP6500E

RECOIL ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	STARTER ASSY, RECOIL		1	258	258	48	709.8	RP6500/RP6500E	512-8296	PULLEY GP-CSHAFT	258	258	60	0.7536
2	BOLT		3	15	11	11	14.6	RP6500/RP6500E

SHROUD ASSY.

REF. NO.	Description	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	SHROUD	1	380	142	264	842.5	RP6500/RP6500E	512-8297	SHROUD GP-AIR	380	264	210	1.1001
2	SHROUD, CYLINDER BODY	1	170	55	75	120.6	RP6500/RP6500E
3	BOLT	1	19	16	16	208	RP6500/RP6500E
4	BOLT	5	19	16	16	208	RP6500/RP6500E
5	CLIP	1	100	12	2	5	RP6500/RP6500E

CARBURETOR ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	CARBURETOR ASSY.	511-7277	1	190	90	60	437.8	RP6500/RP6500E	512-8298	CARBURETOR GP -B	190	90	70	0.4868
2	GASKET, CARBURETOR	511-7269	1	65	43	2	1	RP6500/RP6500E
3	PLATE, CARBURETOR INSULATOR	511-7271	1	70	16	2	47.4	RP6500/RP6500E
4	GASKET, INLET	511-8857	1	68	38	2	0.6	RP6500/RP6500E
5	High Altitude Kit(3000-6000ft)	501-5088	1					RP6500/RP6500E
5	High Altitude Kit(6000-8000ft)	501-5089	1					RP6500/RP6500E

AIR CLEANER ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	GASKET, AIR CLEANER	511-7286	2	70	45	2	1.2	RP6500/RP6500E	512-8299	CLEANER GP-AIR-B	260	75	40	0.4764
2	CLEANER, AIR		1	260	15	75	448.2	RP6500/RP6500E
3	NUT		2	15	6	15	6.8	RP6500/RP6500E
4	FILTER, AIR CLEANER	511-7290	1	40	17	22	12.2	RP6500/RP6500E

RP6500/RP6500E MUFFLER ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	BOLT		2	34	15	15	8.6	RP6500/RP6500E
2	BOLT		2	24	18	18	23	RP6500/RP6500E
3	BRACKET, MUFFLER		1	165	49	5	152.6	RP6500/RP6500E
4	BOLT		2	40	18	18	31.8	RP6500/RP6500E
6	MUFFLER ASSEMBLY		1	280	200	240	3352	RP6500/RP6500E	512-8301	MUFFLER GP	280	240	280	3.8065
7	NUT		2	13	13	7	4.6	RP6500/RP6500E
9	Muffler Air Guide Cover		1	150	130	70	216	RP6500/RP6500E
10	BOLT		4	18	13.5	13.5	6.5	RP6500/RP6500E
11	SPARK ARRESTOR	501-5080	1	85	15	93	30	RP6500/RP6500E

FUEL TANK ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
6	HOSE, FUEL STEAM RUBBER		1	870	10	10	43	RP6500/RP6500E	512-8302	VENT GP-FUEL	250	250	80	0.0704
7	ROLLOVER VALVE		1	33	50	33	24.2	RP6500/RP6500E
8	CLAMP		1	20	8	20	1.6	RP6500/RP6500E
9	FUEL CAP		1	96	40	96	189.6	RP6500/RP6500E	512-8303	CAP GP-FUEL	165	165	60	0.1952
13	CHAIN, FUEL CAP		1	165	10	165	5.4	RP6500/RP6500E
14	CLIP, FUEL CAP CHAIN		1	11	11	2	0.2	RP6500/RP6500E
1	BOLT		4	31	14	14	8.8	RP6500/RP6500E	501-5423	TANK GP-FUEL (B)	640	510	200	6.1764
2	WASHER		4	25	2	25	27.4	RP6500/RP6500E
3	BUSH		4	14	12	14	19	RP6500/RP6500E
4	SLEEVE, FUEL TANK RUBBER		4	14	26	14	21	RP6500/RP6500E
5	TANK, FUEL	511-7281	1	640	510	180	5748.2	RP6500/RP6500E
12	LEVELER GAUGE, FUEL	501-5422	1	145	35	35	17.8	RP6500/RP6500E
10	STRAINER, FUEL	511-8851	1	51	59	51	7.2	RP6500/RP6500E
11	FUEL OUTLET NOZZLE	511-8853	1	54	21	21	4.2	RP6500/RP6500E

RP6500E FLYWHEEL ASSY.

REF. NO.	Description	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
5	BOLT	2	35	15	15	8.6	RP6500/RP6500E	512-8305	COIL GP-IGNITION	395	50	60	0.2898
6	COIL, IGNITION	1	395	50	30	241	RP6500/RP6500E
7	CAP, SPARK PLUG	1	85	32	22	32	RP6500/RP6500E
1	NUT, FLYWHEEL	1	30	30	25	35.2	RP6500/RP6500E	512-8306	FLYWHEEL GP	210	210	170	6.4492
2	CUP, STARTER	1	75	75	65	191.2	RP6500/RP6500E
3	IMPELLER	1	210	210	45	221.4	RP6500/RP6500E
4	FLYWHEEL SUBASSEMBLY	1	210	210	58	6000	RP6500E
8	BOLT	1	19	16	16	208	RP6500E
9	CLAMP, CHARGE COIL	1	70	50	5	13.8	RP6500E	512-8307	CHARGER GP-BTRY	110	50	40	0.2178
10	BOLT	2	40	16	16	8.5	RP6500E
11	COIL SUBASSEMBLY, CHARGE	1	110	28	24	165	RP6500E

RP6500 FLYWHEEL ASSY.

REF. NO.	Description	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	NUT, FLYWHEEL	1	30	30	25	35.2	RP6500/RP6500E	530-1248	FLYWHEEL GP	210	210	170	6.4492
2	CUP, STARTER	1	75	75	65	191.2	RP6500/RP6500E
3	IMPELLER	1	210	210	45	221.4	RP6500/RP6500E
4	FLYWHEEL SUBASSEMBLY	1	210	210	58	6000	RP6500

GOVERNOR CONTROL ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	CONTROL ASSY, THROTTLE		1	280	220	50	356	RP6500/RP6500E	512-8309	GOVERNOR GP-E	280	220	100	0.514
2	BOLT		3	19	16	16	208	RP6500/RP6500E
3	SPRING, THROTTLE VALVE RETURNING		1	221	6	15	0.8	RP6500/RP6500E
4	ROD, GOVERNEOR		1	238	10	10	7.6	RP6500/RP6500E
5	SPRING, GOVERNOR	511-7275	1	137	12	12	23.6	RP6500/RP6500E
6	SUPPORT SUBASSEMBLY, GOVERNOR		1	180	42	15	50.4	RP6500/RP6500E
7	BOLT, GOVERNOR SUPPORT		1	25	13.5	25	2.8	RP6500/RP6500E
8	NUT		1	15	6	15	6.8	RP6500/RP6500E

RP6500E FRAME ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	BOLT		3	18	13.5	13.5	6.5	RP6500/RP6500E
2	CLIP		2	100	12	2	5	RP6500/RP6500E
3	FRAME ASSY		1	780	530	580	8400	RP6500E	512-8318	FRAME GP	780	580	530	8.5675
15	BATTERY	511-7304	1	105	54	85	412	RP6500E
29	PROTECT RUBBER		1	13	10	10	1	RP6500/RP6500E
30	NYLON NUT		2	8.65	8	5	3	RP6500/RP6500E
31	ISOLATOR		2	11.5	19.5	19.5	5	RP6500/RP6500E
33	RUBBER CUSHION		2	67	34	34	55	RP6500/RP6500E
34	CAP NUT		2	8.7	8.7	5	0.5	RP6500/RP6500E
35	SOUND ABSORBING COTTON		2	50	25	25	0.5	RP6500/RP6500E

RP6500 CO FRAME ASSY.

REF. NO.	Description	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	BOLT	3	18	13.5	13.5	6.5	RP6500/RP6500E
2	CLIP	2	100	12	2	5	RP6500/RP6500E
43	CLIP	1					RP6500
3	FRAME ASSY	1	780	530	580	8400	RP6500	530-1249	FRAME GP	780	580	530	8.5675
29	PROTECT RUBBER	1	13	10	10	1	RP6500/RP6500E
30	NYLON NUT	2	8.65	8	5	3	RP6500/RP6500E
31	ISOLATOR	2	11.5	19.5	19.5	5	RP6500/RP6500E
33	RUBBER CUSHION	2	67	34	34	55	RP6500/RP6500E
34	CAP NUT	2	8.7	8.7	5	0.5	RP6500/RP6500E
35	SOUND ABSORBING COTTON	2	50	25	25	0.5	RP6500/RP6500E

CO MODULE

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
41	CO MODULE		1					RP6500	530-1238	DETECTOR-CO	65	65	40	0.4
42	BOLT		2					RP6500

RP6500E CONTROL PANEL ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	BOLT		4	18	13.5	13.5	6.5	RP6500/RP6500E	512-8321	PANEL GP-CONT -B	450	150	170	1.9884
2	PANEL SUBASSEMBLY, CONTROL	501-5154	1	450	140	150	1958	RP6500E
25	WASHER		4	12	12	1	0.4	RP6500/RP6500E
22	PROTECTOR, OVERCURRENT	511-8050	2					RP6500/RP6500E
24	LED LIGHT	501-5081	1					RP6500/RP6500E

RP6500 CO CONTROL PANEL ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	BOLT		4	18	13.5	13.5	6.5	RP6500/RP6500E	530-1239	PANEL GP-CONT-B	450	150	170	1.9884
2	PANEL SUBASSEMBLY, CONTROL	511-8053	1	450	140	150	1958	RP6500
25	WASHER		4	12	12	1	0.4	RP6500/RP6500E
20	SWITCH SUBASSEMBLY	530-1252	1					RP6500
28	LED INDICATOR	530-1261	1					RP6500
29	CONTROLLER		1					RP6500

RP6500E GENERATOR ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	TERMINAL SUBASSEMBLY, GROUNDING		1					RP6500E
4	WASHER		1	21	12	12	4	RP6500E	501-5402	BRUSH GP	65	40	36	0.02
5	NUT		1	40	40	36	16	RP6500E
6	BOLT		1					RP6500E
7	BRUSH SUBASSEMBLY, CARBON		1	40	40	36	16	RP6500E
8	BOLT		1					RP6500E
9	BLOCK, TERMINAL		1					RP6500E
11	WASHER		1					RP6500E
13	BOLT		1					RP6500E
14	BRACKET, MOTOR		1					RP6500E
15	BOLT		1					RP6500E
16	SHROUD, MOTOR		1					RP6500E
22	BOLT		2	16	12	12	6.8	RP6500E
23	BAND		1					RP6500E
27	GROUND WIRE		1					RP6500/RP6500E CSA/EPA/CARB
17	BOLT		1	190	47	50	281	RP6500E	512-8322	COVER GP	190	50	80	0.2984
18	COVER, MOTOR TAIL		1	30	20	14	3.8	RP6500E
19	STOPPER, MOTOR RIGHT COVER		1	21	11	11	4	RP6500E
20	BOLT		2					RP6500E
21	REGULATOR, VOLTAGE	511-7300	1	155	65	55	256.8	RP6500E	512-8323	REGULATOR GP -H	240	65	60	0.257
2	BOLT							RP6500/RP6500E
3	BOLT							RP6500/RP6500E
10	BOLT							RP6500/RP6500E
12	MOTOR ASSY.		1					RP6500E
28	GEN HEAD ASSY (Include items 1 - 27)	501-5094	1	400	250	250	31280	RP6500E CSA

WHEEL ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	WASHER		2	20	0.5	20	4.8	RP6500/RP6500E	512-8324	WHEEL GP-TIRE&	240	240	50	3.4688
2	WASHER		2	24	24	1.2	3	RP6500/RP6500E
3	NUT		2	10	18.5	10	16.4	RP6500/RP6500E
4	NUT		2	10	18.5	10	16.4	RP6500/RP6500E
6	AXLE, WHEEL		2	142	17	142	137.4	RP6500/RP6500E
5	WHEEL	511-7307	2	240	80	240	1556.4	RP6500/RP6500E

STARTER MOTOR ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	MOTOR, STARTING	511-8812	1	210	140	140	1850	RP6500E	512-8325	MOTOR GP-ELECSTG	210	140	200	1.985
2	BOLT		45	20	20	18.4	RP6500E
3	RELAY, STARTING	501-5095	1	66	58	40	135	RP6500E
4	BOLT		21	11	11	4	RP6500E

FULL ENGINE ASSY.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
E00-1	ENGINE R420D-V	511-8016	1					RP6500E
E00-1	ENGINE R420-V	530-1259	1					RP6500

TOOL KIT.

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	SPARK PLUG WRENCH KIT		1	155	23	23	137	RP6500/RP6500E	501-5146	TOOL GP	230	120	40	0.424
2	SCREWDRIVER		1	210	33	33	85	RP6500/RP6500E
3	SPANNER, DOUBLE ENDED		2	135	30	5	67	RP6500/RP6500E
4	SPANNER, DOUBLE ENDED		1	120	13	4	48	RP6500/RP6500E
5	TOOL KIT BAG		1	230	120	20	20	RP6500/RP6500E
6	FUNNEL, FILLING OIL	501-5147	1	380	110	80		RP6500/RP6500E
7	POWER CORD 25' L14-30P TO (4) 5-20R	502-3692	1					RP6500

CARB Version

REF. NO.	Description	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
6	HOSE, FUEL STEAM RUBBER	1	870	10	10	43	RP6500E	512-8326	VENT GP-FUEL	150	150	50	0.072
7	ROLLOVER VALVE	1	33	50	33	24.2	RP6500E
8	CLAMP	2	20	9	10	1.6	RP6500E
16	CLAMP	1	20	8	20	1.6	RP6500E
15	HOSE, AIR CLEANER RUBBER	1	175	38	10	16	RP6500E
17	COLLECTOR, FUEL STEAM	1	185	105	90	422	RP6500E	512-8327	DISPOSAL GP -A	185	105	150	0.5936
18	ASSEMBLY PLATE, FUEL STEAM COLLECTOR	1	102	70	23	136	RP6500E
19	BOLT	2	18	13.5	13.5	6.5	RP6500E
20	NUT	4	15	6	15	6.8	RP6500E

RP6500E CARB Version

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
1	BOLT		2	18	13.5	13.5	6.5	RP6500E
2	CLIP		2	100	12	2	5	RP6500E
3	FRAME ASSY		1	780	530	580	8400	RP6500E	512-8329	FRAME GP	780	580	530	8.5675
15	BATTERY	511-7304	1	105	54	85	412	RP6500E
29	PROTECT RUBBER		1	13	10	10	1	RP6500E
30	NYLON NUT		2	8.65	8	5	3	RP6500/RP6500E
31	ISOLATOR		2	11.5	19.5	19.5	5	RP6500/RP6500E
33	RUBBER CUSHION		2	67	34	34	55	RP6500/RP6500E
34	CAP NUT		2	8.7	8.7	5	0.5	RP6500/RP6500E
35	SOUND ABSORBING COTTON		2	50	25	25	0.5	RP6500/RP6500E

RP6500E CSA Version

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model
2	PANEL SUBASSEMBLY, CONTROL	501-5154	1	450	140	150	1958	RP6500E
8	COVER, PANEL REAR	511-8894	1	392	115	100	224	RP6500E
19	TIMER	511-8060	1	56	50	30	75	RP6500E
20	SWITCH SUBASSEMBLY	511-8054	1	50	45	45	100	RP6500E
22	BREAKER, DOUBLE-POLE	501-5155	1					RP6500E
27	GROUND WIRE	530-1269	1					RP6500/RP6500E CSA/EPA/CARB

ROTOR/STATOR (F63)

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Weight (g)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
20	BOLT		2	21	11	11	4	RP6500E CSA	530-1263	REGULATOR GP -H	240	65	60	0.257
21	REGULATOR, VOLTAGE	511-7300	1	155	65	55	256.8	RP6500E
28	GEN HEAD ASSY (Include F17-1 to 27)	501-5440	1	400	250	250	31280	RP6500E CSA

Decals/Manual/QSG

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	H (mm)	Model	CAT Group Part Number	Group Name	L (mm)	W (mm)	H (mm)	Weight (kg)
2	LABEL, SPEC EPA	501-5409	1	114	51		RP6500E	501-5121	FILM GP	255	206	10	0.063
3	LABEL, SPEC CARB		1	114	51		RP6500E
4	LABEL, HOT SURFACE		1	135	15	5	RP6500E
5	LABEL, HANDLE WARNING		1	45	28	6	RP6500E
6	LABEL, FUEL SPEC		1	65	65		RP6500E
9	LABEL, GENERAL WARNING		1	206	223	11	RP6500E
10	LABEL, GROUND		1	11	11	14	RP6500E
11	LABEL, HOT EXHAUST		1	255	15	7	RP6500E
14	LABEL, TRADEMARK		1	105	64	10	RP6500E	501-5123	FILM GP	363	90	6	0.057
16	LABEL, MODEL LEFT		1	363	90		RP6500E
15	LABEL, MODEL RIGHT		1	363	90		RP6500E
17	LABEL, RECOIL LOGO		1	62	38	8	RP6500E
18	LABEL, FUEL GAUGE	501-5124	1	28	30		RP6500E	501-5429	FILM GP	105	25	4	0.004
19	LABEL, COMBINED WEIGHT & RATING		1	105	25		RP6500/RP6500E
20	HANGTAG	501-5417	1	238	25		RP6500/RP6500E

Manuals and Guides

REF. NO.	Description	CAT Part Number	Group QTY	L (mm)	W (mm)	Model
18	MANUAL	501-6075	1	212	275	RP3600/RP5500/RP6500E/RP7500E
19	QUICK START GUIDE EPA/CARB	501-5132	1	207	142.5	RP6500E
19	QUICK START GUIDE CSA	501-5126	1	207	142.5	RP6500E

Service Kits

The following service kits are compatible with RP3600, RP5500, RP6500 E, RP7500 E and RP12000 E generators.

Features

All components necessary to complete standard maintenance.
Manufacturer approved kit that includes genuine parts.
Helps to maintain reliability and efficiency.
Reduces the risk of unplanned repairs.

Kit Contents

RP3600: Oil Bottle 32 Fl. Oz. (946 ml), Spark Plug, Air Filter
RP5500: Oil Bottle 32 Fl. Oz. (946 ml), Spark Plug, Air Filter
RP6500 E and RP7500E: Oil Bottle 32 Fl. Oz. (946 ml), Spark Plug, Air Filter
RP12000 E: Oil Bottle 32 Fl. Oz. (946 ml) x 2, Spark Plug x 2, Air Filter, Oil Filter

Weights & Dimensions (Packaged)

Product	Weight lb (kg)	Length in (mm)	Width in (mm)	Height in (mm)
RP3600	1.18 (0.54)	8 (235)	5 (127)	4 (102)
RP5500	1.97 (0.89)	9 (203)	6 (152)	4 (102)
RP6500 E and RP7500E	1.97 (0.89)	9 (203)	6 (152)	4 (102)
RP12000 E	5.5 (2.5)	8.07 (205)	6.89 (175)	9.45 (240)

Cat Part Number:

502-3702 (RP3600)
502-3703 (RP5500)
502-3704 (RP6500 E and RP7500E)
501-3704 (RP12000 E)

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