Caterpillar CJ1000DXT Professional Power Station Instruction Manual

This manual provides comprehensive instructions for operating and maintaining the Caterpillar CJ1000DXT Professional Power Station. It covers features such as jump starting, air compression, AC power output, and USB charging, along with detailed safety guidelines, troubleshooting tips, and warranty information.

Distributed by: Costco Wholesale Corporation, P.O. Box 34535, Seattle, WA 98124-1535, USA. Contact: 1-800-774-2678, www.costco.com

Also distributed by: Costco Wholesale Canada Ltd., 415 W. Hunt Club Road, Ottawa, Ontario K2E 1C5, Canada. Contact: 1-800-463-3783, www.costco.ca

Technical Support Phone Number: 855.806.9228 (Service agents available in English)

Manufactured by: Baccus Global, LLC, 621 NW 53rd St., Suite 450, Boca Raton, FL 33487, www.Baccusglobal.com

Model: CJ1000DXT

Product Features

The Caterpillar CJ1000DXT Professional Power Station is a versatile device offering multiple functions:

• Jump Starter: Provides 1200A peak battery power for jump-starting vehicles.
• Portable Air Compressor: Capable of inflating tires and other inflatables up to 120 PSI.
• 120 Volt AC Power Outlet: Offers a continuous 200W output for powering small appliances.
• USB Ports: Four USB ports providing a combined total of 6.2A for charging electronic devices.
• LED Area Light: Built-in dual LED light for illumination.
• Digital LCD Screen: Displays battery status, voltage, and compressor pressure.
• Components: Rubber grip handle, backlit LCD screen, pressure control buttons, power switches for jump starter, USB, compressor, and area light, AC outlet, air hose with Sure Fit® nozzle, red (+) and black (-) clamps, nozzle adapter, AC extension cord.

Safety Guidelines and Definitions

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION (without safety alert symbol): Indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Always follow basic safety precautions when using tools or equipment to reduce the risk of personal injury. Read and understand all warnings and operating instructions before use.

Important Safety Instructions

This unit is designed for household use only.

WARNING - RISK OF FIRE, ELECTRIC SHOCK, BURST HAZARD, OR INJURY:

• Avoid dangerous environments (damp, wet locations, rain).
• Keep children and visitors away from the work area.
• Dress properly; avoid loose clothing or jewelry.
• Store idle appliances indoors in a dry, locked-up place, out of reach of children.
• Do not abuse the power cord. Keep cords from heat, oil, and sharp edges.
• Disconnect appliances when not in use, before servicing, or changing accessories.
• Ground Fault Circuit Interrupter (GFCI) protection is recommended for circuits or outlets used.
• Use only recommended accessories and attachments.
• Stay alert and use common sense; do not operate when tired or impaired.
• Check for damaged parts; contact the manufacturer for replacements.
• Do not operate near flammable liquids or in gaseous or explosive atmospheres.
• Never submerge the unit in water; do not expose it to rain, snow, or use when wet.
• Disconnect from power source before maintenance or cleaning.
• If used in a garage or enclosed area, place the unit not less than 18 inches (47.72 cm) above the floor due to potential sparks.
• Do not insert foreign objects into USB ports or the 120V AC outlet.

Specific Safety Instructions for Charging This Unit

• IMPORTANT: Fully charge the unit before first use (approx. 40 hours or until battery status icon shows 4 solid bars).
• Use only the built-in AC charger.
• Turn off all functions when charging or when the unit is not in use.

Extension Cords: Use only appropriately rated extension cords. Refer to the MINIMUM GAUGE FOR CORD SETS table for correct sizing based on length and amperage.

Specific Safety Instructions for Jump Starters

WARNING - BURST HAZARD: Do not use for dry-cell batteries. Use only for lead-acid batteries. Do not use to supply power to low-voltage systems other than a starter-motor application.

WARNING - RISK OF EXPLOSIVE GASES: Batteries generate explosive gases. Follow all instructions published by the battery and equipment manufacturers. Never smoke or allow sparks or flames near batteries or engines.

• Keep away from moving parts (fan blades, belts, pulleys).
• Remove metal jewelry when working with batteries.
• Do not wear vinyl clothing to avoid static sparks.
• Be careful not to drop metal tools onto the battery.
• Perform jump-start procedures in a safe, dry, well-ventilated area.
• Never touch battery clamps together.
• Keep clamps, cords, clothing, and body parts away from moving vehicle parts.
• Never allow red and black clamps to touch each other or common metal conductors.
• For negative-grounded systems: Connect positive (red) clamp to positive battery post, negative (black) clamp to vehicle chassis or engine block away from the battery.
• For positive-grounded systems: Connect negative (black) clamp to negative battery post, positive (red) clamp to vehicle chassis or engine block away from the battery.
• If clamps are connected incorrectly (reverse polarity), the unit will sound an alarm and display reverse polarity icons. Disconnect and reconnect with correct polarity.
• Always disconnect the negative (black) cable first, then the positive (red) cable (except for positive-grounded systems).
• Protect battery terminals with tape before disposal.
• Place unit as far from the battery as cables permit.
• Never allow battery acid to contact the unit.
• Do not operate in a closed area or restrict ventilation.
• This system is designed for 12-volt DC battery systems only.
• Do not use as a replacement for a vehicular battery or operate a vehicle without a battery.
• Avoid excessive engine cranking.
• Do not use on watercraft.
• Keep unit upright during storage, use, and recharging. Protect from direct sunlight, heat, and moisture.

Specific Safety Instructions for Inverters

• Do not connect to AC distribution wiring.
• Do not make connections in IGNITION PROTECTED areas.
• Never immerse the unit in water or use when wet.
• Do not insert foreign objects into the AC outlet.
• Do not operate near flammable materials, fumes, or gases.
• Do not expose to extreme heat or flames.
• Disconnect appliance plug before repairs.
• Use only outdoor-rated extension cords for outdoor use.
• Do not attempt to connect the inverter while operating your vehicle.
• Always use the inverter with adequate ventilation.
• Always turn the inverter off when not in use.
• The inverter cannot operate high wattage appliances (hair dryers, microwaves, toasters).
• Do not use with medical devices.
• Some laptop computers may not operate with this inverter.
• Operate only as described in this manual.
• CAUTION: RECHARGEABLE DEVICES: Some devices plugged directly into AC may damage the inverter. Monitor temperature of rechargeable devices during initial use.

Specific Safety Instructions for USB Ports

• Do not insert foreign objects into USB Ports.
• Do not attach USB hubs or more than one personal electronic device per USB Port.
• Do not exceed 6.2 amps total draw from USB Ports.
• Some household USB-powered electronics may not operate with this unit.

Specific Safety Instructions for Compressors

CAUTION: Never leave the compressor unattended. Do not operate continuously for longer than approximately 10 minutes to avoid overheating.

WARNING - BURST HAZARD: Follow instructions on articles to be inflated. Never exceed recommended pressure. Monitor pressure on the LCD screen.

Personal Safety

Always ensure immediate assistance is available when working with lead-acid batteries.

• Wear protective eyewear. Contact with battery acid can cause blindness or severe burns.
• Avoid touching eyes while working with batteries.
• Keep fresh water and soap nearby.
• Remove personal metal items (rings, bracelets, watches) when working with batteries.
• Be cautious to avoid dropping metal objects onto the battery.

Warning! Battery fluid (diluted sulfuric acid) can cause injury or property damage.

• Skin Contact: Rinse immediately with water, then wash thoroughly with soap and water. Seek medical attention if irritation occurs.
• Eye Contact: Flush eyes immediately with clean water for at least 15 minutes. Seek immediate medical attention.
• Liquid Crystal Contact: Wash skin with water, remove contaminated clothing. Flush eyes with clean water and seek medical attention. If swallowed, flush mouth with water, drink water, induce vomiting, and seek medical attention.

Introduction

Congratulations on your purchase of this professional digital power station. Read this manual carefully before use.

Overview: Common Actions and Unit Responses

The unit activates the LCD screen and performs specific actions based on the button pressed or connection made:

• LED Area Light Button: Activates light, backlight on for 10s, LCD shows battery status/voltage. Unit stays on until button is pressed again.
• AC Power Button: Activates AC outlet, backlight on for 10s, LCD shows "AC". Unit stays on until button is pressed again.
• USB Power Button: Activates USB ports, backlight on for 10s, LCD shows battery status/voltage/USB icon, USB indicators light blue. Unit stays on until button is pressed again.
• Compressor Power Button: Activates compressor, backlight on for 10s, LCD shows battery status/voltage/"XXX" PSI/Compressor icon. Unit auto-shuts off after 1 minute if no further action.
• Jump Starter Connection (correct polarity): Beep sounds, LCD shows battery status/voltage/clamp icons/signs, Jump Starter icon flashes. Unit stays on until clamps are disconnected.
• Jump Starter Connection (no battery): Warning beep every 10s, LCD shows status/voltage/clamp icons/signs, Alarm and Jump Starter icons flash. Unit stays on until switch is off.
• Jump Starter Connection (reverse polarity): Alarm sounds continuously, LCD shows status/voltage/clamp icons, Alarm and Reverse Polarity icons flash. Disconnect and reconnect with correct polarity.
• Charging/Recharging: Backlight on for 10s, LCD shows battery status/voltage. Battery icon bars fill repeatedly.

Note: The unit automatically powers off when all functions are turned off.

Viewing Battery Status

The Battery Status Icon and Battery Voltage Indicator show the charge level:

• Four solid bars: Full capacity.
• Two or three solid bars: Partially charged.
• One solid bar: Nearly empty; unit should be charged.
• Four blank bars: Completely empty; unit MUST be charged. Low voltage protection will activate, and the unit will not operate until recharged.

Charging/Recharging

This unit is delivered partially charged and must be fully charged before first use. Initial AC charge should be for 40 hours or until the battery status icon shows 4 solid bars.

Lead-acid batteries require routine maintenance. Recharge at least every 30 days and after each use if not frequently used.

CAUTION - RISK OF PROPERTY DAMAGE: Failure to keep the battery charged will cause permanent damage and result in poor performance.

IMPORTANT NOTES:

• Recharging after each use prolongs battery life.
• Turn off all other unit functions during recharging.
• If the battery icon shows full charge but the unit is discharged, it may indicate high internal battery impedance; charge for 40 hours.

Charging/Recharging Using the Built-In 120 Volt AC Charger:

1. Lift the protective cover of the built-in 120 Volt AC Charger.
2. Connect an extension cord to the unit and plug into a standard 120-volt AC wall outlet.
3. The LCD screen will display charging status (bars filling repeatedly).
4. Charge for approximately 40 hours or until the Battery Status Icon shows 4 solid bars.
5. Unplug the AC extension cord from the outlet and then from the unit when charging is complete.

Jump-Starter Operation

The unit is equipped with a jump starter power switch that allows energy flow only when proper connections are made to the battery and frame.

• For negative-grounded systems: Connect positive (red) clamp to positive battery post, negative (black) clamp to vehicle chassis or engine block away from the battery. Do not connect to carburetor, fuel lines, or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine block.
• For positive-grounded systems: Connect negative (black) clamp to negative battery post, positive (red) clamp to vehicle chassis or engine block away from the battery. Do not connect to carburetor, fuel lines, or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine block.

IMPORTANT: Ensure the Compressor Power Button is OFF before using as a Jump Starter.

WARNING - TO REDUCE THE RISK OF SERIOUS INJURY OR PROPERTY DAMAGE:

• Follow all safety instructions for jump starters.
• Never touch red and black clamps together.
• If clamps are connected incorrectly (reverse polarity), the unit will sound a continuous alarm, and the LCD will display reverse polarity icons. Disconnect and reconnect with correct polarity.
• If the Jump Starter Power Switch is ON and clamps are not connected to a battery, a warning will sound every 10 seconds.

Procedure:

1. Turn off vehicle ignition and all accessories. Place vehicle in "park" and set the emergency brake.
2. Ensure the jump-starter power switch is OFF.
3. Remove jumper clamps from tabs. Connect the red clamp first, then the black clamp.
4. For NEGATIVE GROUNDED SYSTEMS (most common): Connect positive (+) red clamp to vehicle battery’s positive terminal. Connect negative (–) black clamp to chassis or a solid, non-moving, metal vehicle component or body part, away from the battery.
5. For POSITIVE GROUND SYSTEMS: Connect negative (–) black clamp to vehicle battery’s negative terminal. Connect positive (+) red clamp to vehicle chassis or a solid, non-moving, metal vehicle component or body part, away from the battery.
6. When clamps are connected properly, the LCD screen will indicate readiness (icons solid, jump starter icon flashing).
7. Turn the Jump-Starter Power Switch ON. Crank the engine in 5-6 second bursts until it starts. The LCD will indicate jump-starting.
8. The Jump Starter Icon flashes while cranking and lights solid once the vehicle starts.
9. Turn the Jump-Starter Power Switch OFF.
10. Disconnect the negative (–) clamp first, then the positive (+) clamp.

IMPORTANT: Always turn the unit OFF when not in use. Recharge fully after each use.

LED Area Light

The built-in LED Area Light consists of two LEDs on the front of the unit. It is controlled by the Area Light Power Button.

1. Press the Area Light Power Button once to turn the light ON.
2. Press the button again to turn the light OFF.

When the light is turned ON, a beep sounds, the backlight turns on for 10 seconds, and the LCD continuously displays battery status.

IMPORTANT: Ensure the Area Light is OFF when the unit is being recharged or stored.

120 Volt AC Power Outlet

The AC Power Outlet provides a total power draw of 200W continuous. The output waveform is a modified sine wave, suitable for most AC loads.

Protective Features: The inverter monitors and shuts down automatically for low internal battery voltage, high internal battery voltage, thermal shutdown, and overload/short circuit protection.

Using the 120 Volt AC Outlet:

1. Press the AC Power Button to turn ON the 120V AC Power Outlet. A beep sounds, and the LCD shows "AC".
2. Insert the 120 volt AC plug from the appliance into the outlet.
3. Switch on the appliance. Ensure the appliance wattage does not exceed 200 watts.
4. Press the AC Power Button again to turn OFF the outlet.

Periodically check the unit’s battery status. Recharge when the battery level is low.

IMPORTANT: Ensure the AC Power Outlet is OFF when the unit is being recharged or stored.

USB Ports

The four USB Ports provide a combined total of 6.2A. The two left ports provide 3.1A each, and the two right ports provide 3.1A each. These ports provide power only, not data communication.

Fault Conditions: The unit monitors for low battery voltage, overload, and short circuit. If a fault occurs, the USB ports will shut down automatically. Indicators may flash blue.

Using the USB Ports:

1. Press the USB Power Button to turn ON all USB Ports. A beep sounds, USB indicators light blue, and the LCD displays status.
2. Plug the USB-powered device into the port(s).
3. Press the USB Power Button again to turn OFF the USB Ports.

Periodically check the unit’s battery status. Recharge when the battery level is low.

IMPORTANT: Ensure the USB Ports are OFF when the unit is being recharged or stored.

Portable Compressor

The built-in 12 volt DC compressor can inflate tires and inflatables up to 120 PSI. It can inflate up to 3 average-sized tires before the battery needs recharging.

WARNING: Follow instructions on articles to be inflated. Never exceed recommended pressure. Monitor pressure on the LCD screen.

CAUTION: Do not operate continuously for longer than 10 minutes to avoid overheating. If longer operation is needed, turn off the compressor for a 30-minute cooling period between uses. The compressor will automatically shut down after 10 minutes of continuous operation.

IMPORTANT: Ensure the Jump Starter Power Button is OFF before using the unit as a Compressor.

Inflating Tires or Products With Valve Stems:

1. Screw the Sure Fit® nozzle onto the valve stem.
2. Press the Compressor Power Button. The LCD will show current pressure and allow setting desired pressure using [+] and [-] buttons (1-120 PSI).
3. Press the Compressor Power Button again to begin inflating. The Compressor Icon flashes, and the digital display shows current pressure.
4. The compressor stops automatically when the desired pressure is reached.
5. Press the Compressor Power Button to turn OFF the unit.
6. Unscrew and remove the nozzle. Allow the unit to cool, then recharge before storing.

Inflating Other Inflatables Without Valve Stems: Use the nozzle adapter. Follow steps 2-4 of the tire inflation procedure.

IMPORTANT: Small items inflate quickly; be careful not to over-inflate.

Care and Maintenance

• Recharge the battery at least every 30 days when the unit is not in use.
• Wipe the exterior with a soft cloth. Do not immerse the unit in water.
• There are no user-replaceable parts. Periodically inspect adapters, connectors, and wires.

Battery: The battery is designed for the service life of the unit and is not replaceable, removable, or serviceable.

Safe Battery Disposal: Contains a sealed, non-spillable, lead-acid battery. Recycling is required. Failure to comply with regulations may result in fines or imprisonment.

• Do not dispose of the battery in fire.
• Protect exposed terminals with heavy-duty electrical tape before disposal to prevent shorting.

Troubleshooting

Specifications

Sure Fit® is a registered U.S. trademark owned by Baccus Global, LLC.

Service Information

For technical advice, repair, or genuine factory replacement parts, contact the manufacturer.

Full One-Year Home Use Warranty

The manufacturer warrants this product against defects in materials and workmanship for ONE (1) YEAR from the date of retail purchase by the original end-user purchaser. This warranty does not cover accessories, bulbs, fuses, batteries, normal wear and tear, accidents, shipping damage, alterations, unauthorized use or repair, neglect, misuse, abuse, or failure to follow care and maintenance instructions.

Register your product at www.baccusglobal.com/registration within 30 days of purchase.

Accessories

Recommended accessories may be available from the manufacturer. Contact them for assistance.