Secop BD80F 12/24V DC PM Compressor
Single Pack Catalog Number: 195B4141
General Information
| Position | Title | Code | Quantity |
|---|---|---|---|
| 1 | Compressor BD80F | 101Z0280 | 1 |
| 2 | Electronic unit High Speed | 101N0390 | 1 |
| 3 | Bolt joint for one compressor | M6 | ø16mm | 118-1917 | 1 |
Product Overview
Model: BD80F Direct Current Compressor
Refrigerants: R134a, R1234yf
Voltage: 12/24V DC
Key Features:
- Code number (without electronic units): 101Z0280
- Electronic unit: High Speed, Code 101N0390 (30 pcs per pallet: 101N0391)
- Compressors on pallet: 150
Application Details
Application:
- Evaporating temperature: LBP (-30 to -5 °C)
- Voltage/max. voltage: 9.6-17 VDC / 21.3 - 31.5 VDC
- Max. condensing temperature continuous (short): 60 °C (70 °C)
- Max. winding temperature continuous (short): 125 °C (135 °C)
Cooling requirements:
| Application | LBP | MBP | HBP | SG |
|---|---|---|---|---|
| 32°C | S | - | - | S |
| 38°C | S | S | - | - |
| 43°C | S | S | S | - |
Remarks on application: S = Static cooling normally sufficient; O = Oil cooling; F1 = Fan cooling 1.5 m/s; F2 = Fan cooling 3.0 m/s necessary; SG = Suction gas cooling normally sufficient; - = not applicable in this area.
Motor Specifications
- Motor type: Variable speed
- Resistance, all 3 windings (25°C): 1.8 Ω
Design Specifications
- Displacement: 3.00 cm³
- Oil quantity (type): 150 cm³ (polyolester)
- Maximum refrigerant charge: 300 g
- Free gas volume in compressor: 870 cm³
- Weight - Compressor/Electronic unit: 4.4 kg / 0.32 kg
Dimensions
| Dimension | Value (mm) | Angle |
|---|---|---|
| A (Height) | 137 | - |
| B | 135 | - |
| B1 | 128 | - |
| B2 | 73 | - |
| C (Suction connector) | 6.2 | 40° |
| D (Process connector) | 6.2 | 45° |
| E (Discharge connector) | 5.0 | 21° |
| Connector tolerance | ±0.09, on 5.0 +0.12/+0.20 | - |
Connector Material: Cu-plated steel | Al cap
Performance Data - Refrigerant R134a
Capacity (EN 12900 Household/CECOMAF)
| rpm \ °C | 24V DC, static cooling [watt] | Compressor speed [rpm] | Resistor (R1) [Ω] | Motor speed [rpm] | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| -30 | -25 | -23.3 | -20 | -15 | -10 | -5 | 0 | |||||
| 2,500 | 35.2 | 49.8 | 55.3 | 67.0 | 87.3 | 112 | 140 | 150 | 2,500 | 0 | AEO | |
| 3,100 | 41.9 | 59.2 | 65.8 | 79.8 | 104 | 133 | 168 | 180 | 3,100 | 101N0390 with AEO | 451 | 2,500 |
| 3,800 | 50.1 | 70.8 | 78.7 | 95.4 | 125 | 159 | 200 | 220 | 3,800 | 867 | 3,100 | |
| 4,400 | 54.9 | 78.1 | 86.8 | 105 | 138 | 176 | 221 | 235 | 4,400 | 1700 | 4,400 | |
Capacity (ASHRAE LBP)
| rpm \ °C | 24V DC, static cooling [watt] | Compressor speed [rpm] | Resistor (R1) [Ω] | Motor speed [rpm] | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| -30 | -25 | -23.3 | -20 | -15 | -10 | -5 | 0 | |||||
| 2,500 | 43.7 | 61.8 | 68.6 | 83.1 | 108 | 138 | 174 | 185 | 2,500 | 0 | AEO | |
| 3,100 | 52.0 | 73.4 | 81.6 | 98.8 | 129 | 165 | 208 | 220 | 3,100 | 101N0390 with AEO | 451 | 2,500 |
| 3,800 | 62.1 | 87.8 | 97.5 | 118 | 154 | 197 | 248 | 260 | 3,800 | 867 | 3,100 | |
| 4,400 | 68.1 | 96.7 | 108 | 130 | 171 | 218 | 274 | 285 | 4,400 | 1700 | 4,400 | |
Power Consumption
| rpm \ °C | 24V DC, static cooling [watt] | |||||||
|---|---|---|---|---|---|---|---|---|
| -30 | -25 | -23.3 | -20 | -15 | -10 | -5 | 0 | |
| 2,500 | 38.4 | 47.9 | 51.2 | 57.8 | 68.2 | 79.5 | 91.9 | 98.0 |
| 3,100 | 46.9 | 58.9 | 62.9 | 70.8 | 83.4 | 97.3 | 113 | 119 |
| 3,800 | 57.5 | 72.0 | 76.9 | 86.5 | 102 | 119 | 139 | 147 |
| 4,400 | 66.3 | 83.5 | 89.2 | 100 | 118 | 138 | 161 | 170 |
Current Consumption (for 12V applications the following must be doubled)
| rpm \ °C | 24V DC, static cooling [A] | |||||||
|---|---|---|---|---|---|---|---|---|
| -30 | -25 | -23.3 | -20 | -15 | -10 | -5 | 0 | |
| 2,500 | 1.6 | 2.0 | 2.1 | 2.4 | 2.8 | 3.3 | 3.8 | 4.0 |
| 3,100 | 1.9 | 2.4 | 2.6 | 3.0 | 3.5 | 4.1 | 4.7 | 4.9 |
| 3,800 | 2.4 | 3.0 | 3.2 | 3.6 | 4.3 | 5.0 | 5.8 | 6.1 |
| 4,400 | 2.8 | 3.5 | 3.7 | 4.2 | 4.9 | 5.8 | 6.7 | 7.0 |
COP (EN 12900 Household/CECOMAF)
| rpm \ °C | 24V DC, static cooling [W/W] | |||||||
|---|---|---|---|---|---|---|---|---|
| -30 | -25 | -23.3 | -20 | -15 | -10 | -5 | 0 | |
| 2,500 | 0.92 | 1.04 | 1.08 | 1.16 | 1.28 | 1.40 | 1.53 | 1.60 |
| 3,100 | 0.89 | 1.01 | 1.05 | 1.13 | 1.25 | 1.37 | 1.48 | 1.53 |
| 3,800 | 0.87 | 0.98 | 1.02 | 1.10 | 1.22 | 1.34 | 1.44 | 1.49 |
| 4,400 | 0.83 | 0.94 | 0.97 | 1.05 | 1.16 | 1.27 | 1.37 | 1.41 |
COP (ASHRAE LBP)
| rpm \ °C | 24V DC, static cooling [W/W] | |||||||
|---|---|---|---|---|---|---|---|---|
| -30 | -25 | -23.3 | -20 | -15 | -10 | -5 | 0 | |
| 2,500 | 1.14 | 1.29 | 1.34 | 1.44 | 1.59 | 1.75 | 1.90 | 2.00 |
| 3,100 | 1.10 | 1.25 | 1.30 | 1.40 | 1.55 | 1.70 | 1.85 | 1.93 |
| 3,800 | 1.07 | 1.22 | 1.27 | 1.37 | 1.52 | 1.66 | 1.80 | 1.87 |
| 4,400 | 1.02 | 1.16 | 1.21 | 1.30 | 1.45 | 1.58 | 1.71 | 1.77 |
Test Conditions
| Parameter | EN 12900/CECOMAF | ASHRAE LBP |
|---|---|---|
| Condensing temperature | 55°C | 54.4°C |
| Ambient temperature | 32°C | 32°C |
| Suction gas temperature | 32°C | 32°C |
| Liquid temperature | no subcooling | 32°C |
Accessories for BD80F
- Bolt joint for one compressor: Ø 16 mm, Code 118-1917
- Bolt joint in quantities: Ø 16 mm, Code 118-1918
- Snap-on in quantities: Ø 16 mm, Code 118-1919
- Remote kit (without cable): Code 105N9210
- Secop Gateway: Code 105N9518
Wiring Diagram and Connections
Power supply:
- Fuse: Automobile fuse, DIN 7258 (12V: 30A, 24V: 15A)
- Main switch: min. 30A (from Secop)
Connections:
- Spade connectors: 6.3 mm (1/4 in.)
- Terminal plug
- Remote kit
Secop Gateway (105N9518 V01.02): Connects PC to ECU (TOOL4COOL® or display) or Gateway to LÍN and C.
Interface connections: D/I and C (TOOL4COOL® or display).
Optional connections:
- LED connected to + and D/I
- NTC resistor
- Mechanical Thermostat
Resistor usage: R1 = speed selection, R2 = battery protection I.
Note: Do not connect UBAT to LINC when using D/I on BD-Products.
Operational Errors
| Error code | Error type |
|---|---|
| 6 | Thermostat failure (If the NTC thermistor is short-circuit or has no connection). |
| 5 | Thermal cut-out of electronic unit (If the refrigeration system has been too heavily loaded, or if the ambient temperature is high, the electronic unit will run too hot). |
| 4 | Minimum motor speed error (If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 1,850 rpm). |
| 3 | Motor start error (The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)). |
| 2 | Too many start attempts or fan over current (Too many compressor or fan starts in short time or fan current higher than 0.5A avg). |
| 1 | Battery protection cut-out (The voltage is outside the cut-out setting). |
Service and Repair Information
Instructions for Electronic Units are available for download on www.secop.com.
Service/Repair Precautions:
- Maximum temperature at socket during brazing: 150°C / 302°F
- Brazing duration: Do not braze longer than 10 seconds.
- Cooling interval: Wait for 5 minutes for the next soldering attempt. (Refer to Product Bulletin DES.N.101.M1).
- Discharge connector: Do not heat up the bottom of the discharge connector directly.
Refrigerant Handling:
- R290
- R600a
- R170
- R1234yf
Compressor Types:
- BD Nano
- BD Micro
- BD P-Housing
- BD T-Housing
Disclaimer
Secop GmbH. Lise-Meitner-Straße 29 • 24941 Flensburg, Germany • Tel: +49 46149410 • www.secop.com
Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH. All rights reserved.
