Touratech ZEGA Evo Pannier System with Stainless Steel Carrier for KTM 1290 Super Adventure S/R (2021) - Mounting Instructions
Brand: Touratech
Product: ZEGA Evo Pannier System with Stainless Steel Carrier
Compatible Motorcycle: KTM 1290 Super Adventure S/R (from 2021 onwards)
General Recommendations and Warnings
[Warning] We recommend having the accessory parts fitted by a specialist workshop.
[Note] These instructions are written based on our current state of knowledge. Information is provided without any guarantee as to its accuracy. Subject to technical modifications.
The order of assembly steps must be followed.
Touratech accepts no liability for incorrectly fitted parts and resulting material damage or personal injury!
Please observe applicable road vehicle regulations and applicable laws in your country. If parts are fitted which require inspection and/or approval after fitting, take your vehicle to a testing station immediately and have the vehicle papers updated.
[Alert] Check and if necessary tighten all bolted connections after 50 km.
[Torque] Specifications: Standard tightening torques in Nm for bolted connections with strength class 8.8. For special tightening torques, refer to your specialist workshop.
Please take into account that fitting panniers, crash bars, foot peg lowering kits (rider and pillion), kickstand enlargement plates, front spoilers, and engine guards may restrict the bike's lean angle.
If modifications are made to the fairing, stem, handlebar, or fairing parts, ensure that electrical wiring, brake lines, accelerator, and clutch cables are refitted correctly. Check clearance with full steering lock in both directions. Verify the free movement of all functional parts.
[Electrical] Always disconnect the battery when working on the electrics!
We recommend cutting protective film to size and applying it to impact areas that are likely to be chipped by stones.
[Maintenance] Work on the brake system and suspension should always be carried out by a specialist workshop.
Maximum load on luggage racks: 5 kg! ZegaPro TC luggage racks: 10 kg!
If other original accessories or aftermarket accessories are used, ensure clearance, fitment, and check for potential collisions with other parts.
Apply conventional lubricant to stainless steel bolts prior to assembly.
Fitting instructions are also available for download in PDF format from the Touratech webshop.
Torque Specifications
| Bolt Size | Steel (8.8) [Torque] Nm | Inox (A2) [Torque] Nm |
|---|---|---|
| M 4 | 2,7 | 0,8 |
| M 5 | 5,5 | 1,7 |
| M 6 | 9,7 | 3,0 |
| M 8 | 23,0 | 7,9 |
| M10 | 47,0 | 14,0 |
| M12 | 80,0 | 24,0 |
| M14 | 130,0 | -,- |
| M16 | 196,0 | 59,0 |
| M18 | 270,0 | -,- |
| M20 | 385,0 | 114,0 |
Mounting Instructions
Product Identification: 01-373-6831/6832/6836/6837-0 ZEGA Evo Koffersystem mit Edelstahlträger for KTM 1290 Super Adventure S/R from 2021.
Step 1: Frame Preparation and Rack Attachment
Illustration showing the rear of a motorcycle, indicating that the dismantling process for the left and right sides is the same.
Illustration showing the rear of a motorcycle with the pannier system being attached to the frame. It indicates that the fitting process for the left and right sides is identical.
Apply protective film to areas prone to stone chips.
Attach the pannier rack frame to the motorcycle. This involves using specific hardware:
- Two M6 x 16 bolts (2x: M6 x 16).
- Two M8 x 20 washers (2x: washer M8 x 20).
- A lamellar plug component is used.
- An M6 x 25 bolt (M6 x 25) is used for connection.
[Warning] Tighten all screws.
Ensure the fitting of the left and right sides is identical.
Torque specifications are provided for fasteners.
Step 2: Attaching the Pannier Boxes
Illustration showing the pannier box and its attachment mechanism to the rack.
Close-up illustration of the pannier box latch mechanism, showing steps 1 and 2 involving pressing parts of the latch.
Illustration showing the pannier box being attached to the motorcycle rack, with steps indicated by numbers 1, 2, and 3. The box is positioned and secured.
[Warning] Do not press before step 3 and 4 is executed.
Illustration showing the final step of securing the pannier box, indicated by step 4.
Illustration showing the pannier box fully secured, with an audible 'click' indicated by step 5.
Step 3: Securing the Pannier Box Mechanism
Illustrations showing specific components being attached to the pannier box mounting hardware, labeled with '①', '②', and a value '70' (likely a torque or part identifier).
Diagrams show the attachment points for the left and right pannier boxes.
Illustrations detail the sequence of attaching the pannier box mounting hardware, labeled with steps 1, 2, and 3.
Step 4: Textile Belt Attachment
Illustration showing a textile belt being threaded through the pannier.
Close-up illustration showing the textile belt being secured with a magnetic clip.
Illustration showing the action of unhooking the textile belt.
