Touratech ZEGA Mundo Luggage System Installation Guide
For Honda CRF1100L Africa Twin
General Information and Recommendations
Brand: Touratech
Product: ZEGA Mundo Luggage System with Stainless Steel Carrier
For Motorcycle: Honda CRF1100L Africa Twin
Part Numbers: 01-403-6130/6135/7180/7185-0
Date: October/November 2021
Professional Installation Recommended
Touratech recommends having accessory parts fitted by a specialist workshop.
Important Symbols and Notes
- ⚠️ Caution/Attention: Indicates important safety information or potential hazards.
- Note Note/Remark: Provides additional helpful information.
- Warning Warning/Avertissement: Indicates a warning or caution.
- Liquid Liquid: Refers to fluids or liquids.
- Torque Torque: Indicates tightening torque specifications (Nm).
- Template Template: Refers to a template for cutting or fitting.
- 2 Persons: Indicates that two people may be required for the task.
- Original Motorcycle Part: Refers to an original component of the motorcycle.
Torque Specifications Table
| Bolt Size | Steel 8.8 (Nm) | Stainless Steel A2 (Nm) |
|---|---|---|
| M 4 | 2.7 | 0.8 |
| M 5 | 5.5 | 1.7 |
| M 6 | 9.7 | 3.0 |
| M 8 | 23.0 | 7.9 |
| M10 | 47.0 | 14.0 |
| M12 | 80.0 | 24.0 |
| M14 | 130.0 | -,- |
| M16 | 196.0 | 59.0 |
| M18 | 270.0 | -,- |
| M20 | 385.0 | 114.0 |
General Safety and Installation Advice
- Follow the order of assembly steps precisely.
- Observe applicable road vehicle regulations and EC/ECE directives in your country. If parts require inspection/approval, visit a testing station.
- Check and tighten all bolted connections after 50 km.
- For special tightening torques, consult a specialist workshop.
- Fitting panniers, crash bars, foot peg lowering kits, kickstand enlargements, spoilers, or engine guards may restrict the motorcycle's lean angle.
- When modifying fairing, stem, or handlebars, refit cables, brake lines, and controls correctly. Ensure full clearance with full steering lock.
- Always disconnect the battery before working on electrics.
- Consider applying protective film to areas prone to stone chips.
- Brake system and suspension work should be performed by a specialist workshop.
- Maximum load for standard luggage racks: 5 kg. For ZegaPro TC racks: 10 kg.
- When using original or aftermarket accessories, ensure clearance and check for potential collisions.
- Apply conventional lubricant to stainless steel bolts before assembly.
- Fitting instructions are also available as a PDF download from the Touratech webshop.
Mounting Instructions
General Notes
- The fitting of the left and right side is identical.
- PDF fitting instructions are available for download.
Step 1: Prepare Motorcycle
Diagram shows the rear section of the motorcycle. Arrows indicate initial attachment points for the luggage carrier system.
Action: Access mounting points by removing a side cover and a clip/plastic insert (refer to diagrams on page 5).
Step 2: Attach Luggage Carrier Brackets
Diagrams show the assembly of the main luggage carrier brackets to the motorcycle frame.
Action:
- Insert screws (e.g., M8 x 60, M8 x 20) into the designated mounting points.
- Initially, do not tighten screws fully.
- Use M6 x 25 screws for specific connections.
Torque: After initial assembly, tighten all screws to the specified torque values.
Step 3: Mount ZEGA Mundo Luggage System
Diagrams show the ZEGA Mundo luggage system being attached to the mounted carrier brackets.
Action: Secure the luggage system to the carrier brackets using the provided hardware.
Step 4: Adjustments and Final Tightening
Optional Right Side Adjustment: If necessary, adjust the distance to the exhaust. This involves loosening screws, turning the exhaust inward, and then retightening the screws.
Mechanism Attachment: Diagrams illustrate attaching the locking mechanism to the luggage system. This may involve a "press" action on a component.
Operation: The luggage system features a locking mechanism. To open, push the knob. To close and secure, rotate the knob and tighten.
Final Check: Ensure all connections are secure and all parts function correctly.
