Touratech Mounting Instructions
KTM 690 Enduro / Enduro R Luggage Rack & ZEGA Pro 2 Aluminium Cases
Document Date: January 2022
General Information and Warnings
We recommend having the accessory parts fitted by a specialist workshop.
⚠️ Caution | Attention | Attenzione | Atención
? Note | Remarque | Nota | Observaciones
⚠️ Warning | Avertissement | Avvertenza | Advertencia
? Liquid | Liquide | Líquido | Líquido
? Torque | Couple | Momento torcente | Par de apriete
? Template | Pochoir | Dima | Plantilla
? 2 Persons | 2 Personnes | 2 Persone | 2 Personas
?️ Original Motorcycle Part | Pièce d'origine | Pezzo motocicletta originale | Pieza original de la motocicleta.
These instructions are written based on our current state of knowledge. Information is provided without any guarantee as to its accuracy. Subject to technical modifications.
The order of assembly steps must be followed.
Touratech accepts no liability for incorrectly fitted parts and resulting material damage or personal injury!
Please observe applicable road vehicle (construction and use) regulations as well as EC/ECE Directives and applicable laws in your country. If parts are fitted which require inspection and/or approval after fitting, take your vehicle to a testing station immediately and have the vehicle papers updated.
Check and if necessary tighten all bolted connections after 50 km. ?️
Standard tightening torques in Nm for bolted connections with strength class 8.8. For special tightening torques refer to your specialist workshop! ?
Please take into account that fitting panniers, crash bars, foot peg lowering kits (rider and pillion), Kickstand enlargmentplate, front spoilers and engine guards may restrict the bike's lean angle!
If modifications are made to the fairing, stem, handlebar, fairing parts, etc., ensure that electrical wiring, brake lines, accelerator and clutch cables are refitted correctly. Check clearance, both sides with full steering lock. ✔️
Always disconnect the battery when working on the electrics! ⚡
We recommend cutting protective film to size and applying it to impact areas that are likely to be chipped by stones.
Work on the brake system and suspension should always be carried out by a specialist workshop.
The maximum load on luggage racks is 5 kg! Luggage racks ZegaPro TC is 10 kg! ⚖️
If other original accessories or aftermarket accessories are used, ensure clearance, fitment and do not come into contact with other parts! ✔️
Apply conventional lubricant to stainless steel bolts prior to assembly. ?
PDF fitting instructions also can be downloaded from the Touratech webshop.
Tightening Torque Specifications (Nm) ?
| Thread Size | Steel 8.8 | Inox A2 |
|---|---|---|
| M 4 | 2,7 | 0,8 Nm |
| M 5 | 5,5 | 1,7 Nm |
| M 6 | 9,7 | 3,0 Nm |
| M 8 | 23,0 | 7,9 Nm |
| M10 | 47,0 | 14,0 Nm |
| M12 | 80,0 | 24,0 Nm |
| M14 | 130,0 | -,- Nm |
| M16 | 196,0 | 59,0 Nm |
| M18 | 270,0 | -,- Nm |
| M20 | 385,0 | 114,0 Nm |
Mounting Instructions: Kofferträger KTM 690 Enduro / Enduro R
Part Number: 01-051-0170-0
Note: Fitting of left and right side is identical.
Step 1: Attach Luggage Rack to Frame
Visual Description: The diagram shows the rear section of a motorcycle, focusing on the area around the rear wheel and the subframe where the luggage rack is mounted. It illustrates the attachment points for the rack.
Attach the luggage rack to the motorcycle frame. Insert M6 x 20 screws ? with 25mm spacers into the designated mounting points. Important: Do not tighten screws yet. ?️
Step 2 & 3: Mount Passenger Peg Bracket and Secure Rack
Visual Description: This diagram focuses on the passenger footpeg area and shows how the luggage rack bracket connects to it. It also shows the attachment of the passenger peg bracket itself.
Mount the passenger peg bracket using M8 x 25 screws ? with 11mm spacers. Secure the luggage rack to the passenger peg bracket using M8 x 60 screws ?.
Final Step: Tighten All Screws
Once all components are in place, tighten all screws securely. ?️ Refer to torque specifications for appropriate values. ?
Mounting Instructions: ZEGA Pro 2 Aluminium Cases
Part Numbers: 01-050-3010/3011/3012/3020/3021/3022/3030/3031/3032-0
Positioning of Top Blocks
Visual Description: The diagram shows the top mounting plate for the ZEGA Pro 2 cases. It illustrates how to position the 'top blocks' (labeled A and C) onto the plate. Optional blocks (labeled B) are also shown. The diagram indicates specific numbered mounting holes (1-9) on the plate.
Kofferträger KTM 690 Enduro / Enduro R Case Mounting Positions
| Case | Position (Left) | Position (Right) |
|---|---|---|
| Position | 2C & 9A | 0A & 7B |
